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Development of Through-Thickness Cube Recrystallization Texture in Non-
oriented Electrical Steels by Optimizing Nucleation Environment
Article  in  Metallurgical and Materials Transactions A · March 2019
DOI: 10.1007/s11661-019-05167-3
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1 23
Metallurgical and Materials
Transactions A
ISSN 1073-5623
Volume 50
Number 5
Metall and Mat Trans A (2019)
50:2486-2494
DOI 10.1007/s11661-019-05167-3
Development of Through-Thickness Cube
Recrystallization Texture in Non-oriented
Electrical Steels by Optimizing Nucleation
Environment
Ning Shan, Jinlong Liu, Yuhui Sha, Fang
Zhang & Liang Zuo
1 23
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available at link.springer.com”.
Development of Through-Thickness Cube
Recrystallization Texture in Non-oriented Electrical
Steels by Optimizing Nucleation Environment
NING SHAN, JINLONG LIU, YUHUI SHA, FANG ZHANG, and LIANG ZUO
Texture evolution of 2.1 wt pct Si non-oriented electrical steel sheets was investigated using
macro- and micro-texture analysis. The desirable cube ({001}h100i) component successfully
dominates the recrystallization texture through sheet thickness. The nucleation sites of cube
grains are mainly identified at the interfaces of {001}h230i-{001}h130i and
{223}h362i-{114}h481i oriented deformation bands. The formation of through-thickness cube
recrystallization texture can be attributed to the optimization of nucleation environment,
featuring quantitative advantage of cube nuclei at both strong plane strain and strong shear
strain layers under the superiority of locally low density of cube nuclei.
https://doi.org/10.1007/s11661-019-05167-3
 The Minerals, Metals  Materials Society and ASM International 2019
I. INTRODUCTION
NON-ORIENTED electrical steels (NOES) are
widely used in iron cores with alternating magnetic flux,
such as generators and motors. The various fabricating
methods of NOES have been reported, including con-
ventional rolling and annealing, powder metallurgy,
selective laser melting, CVD, PVD, rapid solidification,
spray forming, hot dipping, strip casting, etc.[1,2]
The
conventional rolling and annealing process is the most
common method for fabricating NOES sheets and
widely used for large-scale industrial production. The
magnetic properties of NOES are highly sensitive to the
texture, and h100i is the easy magnetization direction. In
order to achieve a high magnetic flux density at weak
magnetic field, it’s beneficial to form a cube texture
which contains two h100i along rolling direction (RD)
and transverse direction (TD), respectively. However,
through-thickness c fiber (h111i//normal direction
[ND]), which has no h100i in the rolling plane, usually
dominates the recrystallized sheets of NOES after final
annealing[3,4]
due to the orientation-dependent stored
strain energy.[5]
Currently, texture optimization in NOES mainly
focuses on two issues, reducing c texture and enhancing
k texture (h100i//ND) including cube texture. As c
recrystallized grains mainly nucleate at grain bound-
aries,[6,7]
modifying the nucleation environment at grain
boundaries is a considered way to control c texture.
Park et al.[8]
reduced the number of c nuclei at grain
boundaries in 2.0 wt pct Si NOES by increasing grain
sizes of hot bands from 115 to 460 lm. And Cunha
et al.[9]
weakened the strain-stored energy of grain
boundaries which provide activation energy of c recrys-
tallized grains using a two-stage cold rolling process. In
addition, temper rolling and pre-annealing was also
proved to effectively suppress c recrystallization texture
by Grégori et al.[10]
But it is difficult to completely
eliminate c texture through all these methods.
On the other hand, cube texture has won a high
degree of attention not only in NOES but in grain-ori-
ented electrical steels (GOES). Actually, cube is difficult
to develop as a dominant recrystallization texture in
virtue of the disadvantages of the size or quantity in the
early stage of recrystallization produced by the conven-
tional rolling method.[7]
It is easy to form strong Goss
and a (h110i//RD) textures in bands after conventional
hot rolling under heavy deformation at high tempera-
ture. These textures have an important effect on texture
evolution. In NOES, they convert to c or Goss recrys-
tallized grains after cold rolling and primary recrystal-
lization annealing, while in GOES, Goss grains in hot
bands are proved to be the origins of abnormal growth
of Goss grains.[7,11,12]
These evolutions prefer the
formation of the c or Goss texture, and make it difficult
to obtain favorable nucleation environment for cube
grains. Therefore, some special methods were adopted
for cube recrystallization texture, including using colum-
nar-grained polycrystals as starting material, cross
rolling, skew rolling, surface annealing, strip casting,
NING SHAN, JINLONG LIU, YUHUI SHA, FANG ZHANG,
and LIANG ZUO are with the Key Laboratory for Anisotropy and
Texture of Materials (Ministry of Education), School of Materials
Science and Engineering, Northeastern University, No. 3-11, Wenhua
Road, Heping District, Shenyang 110819, China; Contact e-mails:
liujl@atm.neu.edu.cn; yhsha@mail.neu.edu.cn
Manuscript submitted September 22, 2018.
Article published online March 6, 2019
2486—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A
Author's personal copy
and phase transformation.[13–19]
However, the complex-
ity of these methods induces high cost of production or
equipment investment and limits large-scale industrial
application.
Recently, warm rolling is proved to be an effective
way to control recrystallization texture of NOES, and it
has been found that the recrystallization texture is
closely related to the content of interstitial atoms (C, N)
and the process parameters of warm rolling.[20,21]
The
reports showed that the warm rolling temperature at
which dynamic strain aging (DSA) occurs was beneficial
to the formation of shear bands and further promoting
the preferential development of Goss recrystallization
texture in NOES and low C steel,[20–24]
based on the
widely observation of nucleation of Goss at shear
bands in the deformed grains with some special orien-
tations, such as {111}h112i, {111}h110i, and
{112}h110i.[7,20,25–28]
In contrast, when warm rolling at
higher temperatures, strongly positive rate sensitivity
effectively eliminates the shear banding tendency, thus
the nucleation can be promoted at the interface of
deformation bands or deformed grains.[21–24]
Moreover,
a relatively higher strain-stored energy was obtained for
the k grains when warm rolling above DSA tempera-
ture.[20]
In this way the competitiveness of cube grains is
effectively promoted at the early stage of recrystalliza-
tion, and then some weak cube and rotated cube
recrystallization textures remain after warm rolling at
700 C and annealing.[21]
In order to obtain strong cube
texture, more experiments and in-depth discussions are
needed for understanding the environment of formation
and development of cube recrystallization texture,
especially through-thickness cube texture due to the
remarkably inhomogeneous distribution of strain along
sheet thickness under rolling deformation condition.
In current work, through-thickness cube recrystalliza-
tion texture was successfully obtained under appropriate
warm rolling parameters in 2.1 wt pct Si NOES pro-
duced by conventional rolling and annealing method.
Microstructure and texture evolution were further
investigated to explore the origins and control of cube
recrystallization texture.
II. EXPERIMENTAL PROCEDURE
Fe-2.1 wt pct Si ingots, which contain 0.01 wt pct C,
2.1 wt pct Si, 0.2 wt pct Mn, 0.002 wt pct Al,
0.004 wt pct S, 0.017 wt pct P, and balance Fe, were
prepared by induction melting and homogenized at
1473 K (1200 C) for 120 minutes. The ingots were
forged into 140 mm 9 110 mm plates and then hot
rolled from 80 to 3.5 mm with the finishing temperature
of 1223 K (950 C). The microstructure and texture of
hot bands have been reported in the previous paper.[29]
Afterwards, hot bands were normalized at 1303 K
(1030 C) for 10 minutes and further rolled at 773 K
(500 C) with rolling reductions of 60, 70, 80, and 90
pct. Some sheets with different rolling reductions were
annealed in Ar atmosphere at 1123 K (850 C) for 10
minutes to investigate the recrystallization texture after
considerable grain growth. Other sheets of 70 pct rolling
reduction were further annealed at 973 K (700 C) for
1.7 minutes, 973 K (700 C) for 3 minutes, and 1273 K
(1000 C) for 10 minutes to obtain 7 pct recrystallized
fraction, 44 pct recrystallized fraction, and the stage of
grain growth for texture evolution analysis.
The macro-texture of the specimens was measured
and studied by an X’Pert PRO X-ray diffractometer
with a radiation source of Co Ka operated at 35 kV and
40 mA through sheet thickness layer. Here, the thick-
ness layer is defined as the parameters S = 2a/d, where
a represents the distance away from the center layer and
d is the whole sheet thickness. The micro-texture of the
specimens was investigated and analyzed via electron
backscattered diffraction (EBSD) technique. EBSD
specimens were electro-polished under the voltage of
20 V for 15 s in an 8 pct perchloric acid/alcohol
solution. EBSD tests were performed in a field emission
gun scanning electron microscope (FEG-SEM, JEOL
JSM-7001F) with an electron accelerating voltage of
15 kV at a working distance of 15 mm, and the selected
step size was marked in the corresponding maps. The
EBSD data were analyzed with the HKL Channel 5
software. Referring to the previous reports,[18,30–32]
the
recrystallized grain based on EBSD data is defined as an
area that simultaneously satisfies the following rules: (a)
surrounded by grain boundaries having misorientation
greater than 5 deg; (b) having internal average misori-
entation less than 1 deg; and (c) its equivalent size larger
than three times of the selected step size. According to
the reports,[18,30–32]
the texture components in EBSD
analysis are defined within 15 deg around the ideal
orientations. The individual orientation of the selected
region is determined by the statistical result of the ODFs
calculated at each point in the interior of this region.
The magnetic flux density at 5000 A/m (B50) was
measured using a single sheet tester (IWATSU, B-H
analyzer SY8232) along the rolling direction of the
sheets annealed at 1273 K (1000 C) for 10 minutes with
100 mm (RD) 9 30 mm (TD) size.
III. RESULTS
A. Texture and Magnetic Properties After Warm Rolling
and Annealing
Figure 1 shows warm rolling microstructure and
texture of 2.1 wt pct Si NOES. The microstructure is
characterized with grains extending along rolling direc-
tion. And a small number of elongated grains contain
shear bands with an inclination angle of ~30 deg. Before
warm rolling, Goss and cube components dominate
S = 0.5 and S = 0 layers, respectively. And after warm
rolling, textures are mainly composed of strong a and c
fibers and weak cube component under various rolling
reductions. As rolling reductions increase, {001}h110i
and {111}h112i components increase, while cube com-
ponent decreases. Furthermore, all warm rolling com-
ponents show obvious texture gradient along sheet
thickness. Compared with the S = 0.5 layer, the S = 0
layer has much strong {001}h110i and cube components
which belong to plane strain texture, and relatively weak
METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2487
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{111}h112i component which locates at the intersection
of plane strain texture and shear texture in Euler space.
Hereinafter, the vicinity of the S = 0.5 and S = 0
layers are referred to as a region of strong shear strain
(SSS) and strong plane strain (SPS), respectively.
After annealing at 1123 K (850 C) for 10 minutes,
complete recrystallization occurs in all of the warm
rolled sheets under different rolling reductions. The
most striking feature of annealing texture is that
through-thickness cube component dominates the
recrystallization texture under 70 pct rolling reduction
(Figures 2(a) and (b)). Moreover, cube texture slightly
enhances with the value of S decreasing and has the
highest orientation density at S = 0 layer.
It should be noted that the symmetrically equivalent
positions of {111}h112i and {111}h110i orientations are
twice as large as those of cube and Goss orientations due
to the cubic crystal symmetry and orthogonal sample
symmetry in rolling, thus the observed intensities of
{111}h112i and {111}h110i components should be
increased by a factor of 2 in order to be comparable
to those of cube and Goss components.[33]
After
considering this symmetry, cube component still dom-
inates the recrystallization texture in the sample for 70
pct reduction due to the extremely weak {111}h112i and
{111}h110i components as shown in Figure 2(b).
The characteristic of recrystallization texture in pre-
sent study is evidently different from that of previously
reported NOES produced by conventional rolling meth-
ods, in which through-thickness c fiber usually domi-
nates the primary recrystallization texture.[3,4]
As the
warm rolling reductions increase to 80 pct, Goss
significantly enhances and has the similar intensity to
the cube at S = 0 layer. With the further increase of the
rolling reductions to 90 pct, the intensity of Goss
continues to increase and cube component shows
distinct weakness.
In view of the dominant cube texture obtained in
Figure 2(b), the warm rolled sheets under 70 pct
reduction were further annealed at 1273 K (1000 C)
Fig. 1—Warm rolling microstructure and texture of Fe-2.1 wt pct Si sheets: (a) microstructure under 70 pct rolling reduction, (b) constant
u2 = 45 deg section of ODFs at different layers under 70 pct rolling reduction, and (c) orientation densities of main texture components at
different rolling reductions.
Fig. 2—(a) Constant u2 = 0 and 45 deg sections of ODFs at S = 0.5 layer under 70 pct rolling reduction, (b) orientation densities of main
texture components at different thickness layers under 70 pct rolling reduction, and (c) orientation densities of main texture components under
different rolling reductions in Fe-2.1 wt pct Si sheets after annealing at 1123 K (850 C) for 10 min.
2488—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A
Author's personal copy
for 10 minutes and the texture is measured in OIM areas
of 29 9 106
lm2
and represented in Figure 3. Recrys-
tallization texture is also dominated by cube component.
Moreover, cube grains have the largest quantity fraction
and relatively larger average grain size among the grains
with different orientations, leading to the clearly
increased magnetic induction (B50) of 1.794 T, which
are clearly higher than reported samples between 1.736
and 1.776 T in ~2 wt pct Si NOES.[34–36]
B. Nucleation of Cube Grains
In order to elucidate the origin of cube recrystalliza-
tion texture, the 7 pct recrystallized sheets under 70 pct
rolling reduction were analyzed by EBSD. Goss grains
are found to nucleate at the shear bands in c deformed
matrix at surface (Figure 4(a)). Cube grains A, C, and D
nucleate at the grain boundaries of {001}h120i deformed
matrix at S = 0.3-0.4 layers, {113}h361i deformed
matrix at S = 0.2-0.3 layers, and {114}h481i deformed
matrix at S = 0.5-0.6 layers, respectively, and cube
grain B nucleates in the interior of {113}h361i deformed
matrix as shown in Figure 4(b).
Since a large number of grain boundaries have not
nucleated in the stage of 7 pct recrystallization, the
microstructure and texture in 44 pct recrystallized
samples were further observed in 3.23 9 106
lm2
OIM. In this stage, the texture of recrystallized grains
is composed of strong cube as well as weak c and Goss
at both SSS and SPS layers (Figure 5). Figure 6(a)
shows more nucleation sites of cube grains. It is clearly
observed that the nucleation environment of cube grains
is closely related with the deformed matrices with some
special orientations, including {001}h230i, {001}h130i,
{113}h361i, {112}h241i, and {223}h362i, although cube
grains have a considerable growth. These sites can be
divided into two categories (Figure 6(b)): Region I from
{001}h230i to {001}h130i which belongs to the {100}
texture and Region II from {223}h362i to {114}h481i
which belongs to the R texture.[37]
It should be noted
that the density of cube nuclei is remarkably low in the
specially oriented deformation bands (Figures 4 and 6)
in virtue of relatively small strain-stored energy.
Fig. 3—(a) Orientation image maps, (b) constant u2 = 0 and 45 deg sections of ODFs, and (c) number fraction and average grain size of main
texture components at S = 0 layer in Fe-2.1 wt pct Si sheets after annealing at 1273 K (1000 C) for 10 min.
Fig. 4—(a) Orientation image maps and (b) local enlarged maps in Fig. 4(a) and corresponding u2 = 45 deg section of ODFs of cube
recrystallized grains and surrounded deformed matrices in 7 pct recrystallized Fe-2.1 wt pct Si sheets.
METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2489
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In addition, the cube texture has an evidently larger
area fraction than Goss, {111}h112i, or {111}h110i
texture (Figure 7(a)). Figure 7(b) further gives the
number fractions of specific textures in various layers.
It can be seen that the number fraction of cube grains
becomes the dominant one at all layers. This demon-
strates distinctly that cube grains have a prominent
number advantage for the formation of dominant cube
recrystallization texture during subsequent grain
growth.
Fig. 5—(a) Orientation image maps and (b) constant u2 = 0 and 45 deg sections of ODFs of recrystallized grains within different thickness
layers in 44 pct recrystallized Fe-2.1 wt pct Si sheets.
Fig. 6—(a) Orientation image maps and corresponding constant u2 = 45 deg section of ODFs of cube recrystallized grains and surrounded
deformed matrices and (b) orientations of deformed matrices in Fig. 6(a) marked in the u2 = 45 deg section in 44 pct recrystallized
Fe-2.1 wt pct Si sheets.
Fig. 7—(a) Area fraction and (b) number fraction of main texture components of recrystallized grains in 44 pct recrystallized Fe-2.1 wt pct Si
sheets.
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IV. DISCUSSION
Then some interest questions are submitted, for
example, where are these cube nuclei originating from?
Why through-thickness cube recrystallization texture
forms under the conditions of 70 pct rolling reduction?
A. Origin of Through-Thickness Cube Texture
It is well known that the main convergent orientations
during the rolling process are a and c fibers in bcc
alloys.[38]
Supposing no initial cube orientation, other
orientations are difficult to rotate to the cube orienta-
tion. Therefore, the cube nuclei in Figures 4 and 6
mainly originate from the retaining of the cube regions
of hot bands. Stojakovic et al.[39]
also found that cube
nuclei can be largely restored from hot bands based on
the calculation of crystal plasticity finite element method
(CPFEM), but they believed that this retention operated
under small rolling reduction and recrystallization by
the strain induced boundary migration (SIBM)
mechanism.
These retained cube micro-regions can exist near the
deformed matrices in the Regions I and II (Figure 6(b)).
And the deformed matrices in these regions have been
proved to be closely related to the strong initial cube
texture. Among them, deformed matrices in Region I
rotate from cube orientations with small deviation angle,
leading to the formation of {001}h230i-{001}h130i ori-
ented deformation bands.[18,40]
And the deformed matri-
ces in Region II are thought to rotate from near-cube
orientations deviated beyond 10 deg,[18,41]
resulting in the
formation of {223}h362i-{114}h481i oriented deforma-
tion bands.
Zhang et al.[13]
considered that the formation of above
deformation bands can be promoted by the adjacent
hard grains with high Taylor factor to cube grains,
because of more heterogeneous distribution of reaction
stress along the grain boundaries. Moreover, the reduc-
ing of strain hardening due to recovery during warm
rolling is beneficial to retard the appearance of shear
bands, which transfer the strain away from the matri-
ces,[22]
further driving the formation of these special
deformation bands.
There are two kinds of boundaries of deformation
bands: grain boundaries and transition bands in the
interior of grains.[42]
Some retained cube micro-regions
are found in transition bands of {113}h361i and
{223}h362i oriented deformation bands, and near grain
boundary of {001}h230i oriented deformation bands, as
shown in Figure 8. Obviously, the accommodation slip
at grain boundaries and transition bands promotes the
retaining and formation of these cube deformed
micro-regions when the adjacent regions rotate towards
other orientations as shown in Figures 8(b) through (d).
Because of the large misorientation within rather small
regions, grain boundaries and transition bands have
higher strain-stored energy than those in the interior of
deformation bands and the nucleation would be
enhanced at these sites.[42,43]
In the early stage of
recrystallization, the retained cube micro-regions at
these boundaries preferentially nucleate and further
Fig. 8—(a) Orientation image maps and (b, c, d) corresponding local enlarged maps in Fig. 8(a) and constant u2 = 45 deg section of ODFs of
cube micro-regions retained at (b, c) transition bands and (d) grain boundaries and surrounded deformation bands at S = 0 layer of warm
rolled Fe-2.1 wt pct Si sheets under 70 pct reduction.
METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2491
Author's personal copy
grow into the interior of neighboring deformation
bands.
B. Development of Through-Thickness Cube Texture
Nucleation of recrystallization is considered as no
more than discontinuous subgrain growth at sites of
high strain energy. In current work, both
{001}h230i-{001}h130i and {223}h362i-{114}h481i
deformed matrices, where cube grains mainly nucleated,
have low strain-stored energy due to the relatively small
Taylor factors,[5,39,44]
so cube grains have a superiority
of locally low nucleation rate, as shown in Figure 4. If
cube nuclei are excessively dense, cube grains are prone
to clusters, resulting in orientation pinning[45,46]
and
inevitable reduction during grain growth. Furthermore,
cube grains obtain a prominent number advantage at
both SSS and SPS layers in the partially recrystallized
state, and finally develop the dominant texture through
sheet thickness after primary recrystallization. There-
fore, the formation of through-thickness cube texture is
derived from the quantitative advantage of cube nuclei
at both SPS and SSS layers under the superiority of
locally low density of cube nuclei. Based on the above
analysis, the formation process of the cube texture is
identified, and the schematic diagram is shown in
Figure 9.
C. On the Nucleation Environment at Shear Bands
Based on extensive experiments, it is agreed that cube
grains nucleate mainly at {001}h230i-{001}h130i and
{223}h362i-{114}h481i oriented deformation bands, as
well as shear bands within {111}h110i-{111}h112i and
{112}h110i-{110}h110i deformed matrices.[7,13,17,18,46,47]
It should be pointed out that there are several problems
of nucleation environment for promoting through-thick-
ness cube texture by means of controlling shear bands.
Table I briefly summarizes the nucleation of cube and
Goss grains at shear bands in different deformed
matrices through sheet thickness.
To the SPS layer, the insufficient shear strain at this
layer during rolling seriously impedes the formation of
shear bands. Shear bands tend to form in {110}h110i,
{111}h112i, and {111}h110i deformed matrices with
relatively large Taylor factor above 3.4[48]
at SSS layer
for bearing much SSS. Xu et al.[17]
and Nguyen-Minh
et al.[47]
found that cube grains can nucleate at shear
bands in {110}h110i deformed matrices by both the
experiments and the calculation based on full-con-
straints Taylor model, but the warm and cold rolled
sheets of NOES usually have a low volume fraction of
{110}h110i deformation texture.[7,18]
In the case of
{111}h112i deformed grains, Goss shear bands are
easier to form in bcc alloys according to the previous
reports[7,20,25–27]
rather than cube shear bands. More-
over, there is no clear way during rolling and annealing
to ensure the formation of cube shear bands rather than
Goss shear bands in {111}h112i, {111}h110i, and
{112}h110i deformed matrices,[7,18,20,25–28,46]
although
shear bands in {111}h110i deformed grains have been
the mainly nucleation sites of cube recrystallized grains
observed in 2.8 wt pct Si NOES.[18]
Therefore, opti-
mization of nucleation environment at deformation
bands is a more stable way for the control of
through-thickness cube texture in the process of NOES
production.
D. Effect of Warm Rolling on the Nucleation
Environment of Cube Grains
Three critical factors need to be satisfied to optimize
the nucleation environment of cube grains in warm
rolled NOES sheets: (i) enough initial cube or near-cube
grains in hot bands as the origins, (ii) the high warm
rolling temperature to prevent the occurrence of DSA
which promotes the shear banding tendency favorable
to the Goss texture evolution, and (iii) optimum warm
Fig. 9—Schematic representation of the formation of through-thickness cube texture during primary recrystallization: (a) warm rolling
microstructure, (b) formation of cube grains at the boundaries of deformation bands with orientation in Regions I and II in the early stage of
recrystallization, and (c) formation of cube texture after primary recrystallization.
2492—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A
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rolling reductions to balance the quantity and strain-s-
tored energy of deformation bands for their effective
nucleation at an early stage of recrystallization. Because
of low strain-stored energy, the sites of the cube nuclei
need relatively large strain to supply sufficient activation
energy for recrystallization. Meanwhile, the number of
remained cube micro-regions originated from hot bands
will gradually decrease under the heavy strain due to the
characteristics of metastability of cube orientation under
deformation conditions in BCC alloys.[43]
In the present work, the facilitating role of warm
rolling on the formation and development of cube
texture is mainly achieved by inhibiting the nucleation of
c and Goss grains. Compared with rolling at room
temperature,[20]
it can be seen from Figure 5 that the
nucleation of c grains is obviously inhibited during
recrystallization in warm rolled sheets due to the
insufficient strain-stored energy at c deformed grain
boundaries. Compared with warm rolling in the tem-
perature range where DSA phenomenon occurs,[20–22]
the shear bands are effectively inhibited during warm
rolling at high temperature as shown in Figure 1.
Therefore, cube grains can obtain the competitive
advantage of nucleation environment through sheet
thickness in the early stage of recrystallization as shown
in Figures 4 and 5.
The optimizing nucleation environment of cube grains
also requires a reasonable warm rolling reduction. When
rolling at 773 K (500 C) under 60 pct rolling reduction,
the nucleation of cube deformed micro-regions is
retarded by relatively low strain-stored energy, which
is further weakened by dynamic recovery during rolling.
As rolling reductions reach up to 70 pct, a considerable
number of {001}h230i-{001}h130i and
{223}h362i-{114}h481i oriented deformation bands
form at different thickness layers in warm rolled sheets.
These deformation bands obtain enough activation
energy by accumulated plastic strain, while the quantity
of remained cube micro-regions gradually decreases.
With increasing of rolling reductions to 90 pct, the
strain-stored energy of deformation bands increases
with the further accumulated plastic strain, whereas the
quantity of remained cube micro-regions is insufficient.
Consequently, it can be deduced that the applied
processing parameters are responsible for both the
sufficient quantity of remained cube micro-regions and
enough strain-stored energy of deformation bands at
different thickness layers in warm rolled sheets, which
provide the favorable nucleation environment for cube
grains, and thus for the development of through-thick-
ness cube recrystallization texture.
V. CONCLUSIONS
A through-thickness cube recrystallization texture is
successfully obtained in 2.1 wt pct Si NOES after final
annealing by designing the initial texture and the applied
processing parameters. Cube grains mainly nucleate at
the boundaries of {001}h230i-{001}h130i and
{223}h362i-{114}h481i oriented deformation bands.
The formation of through-thickness cube recrystalliza-
tion texture is attributed to the optimization of nucle-
ation environment, featuring quantitative advantage of
cube nuclei at both SPS and SSS layers under the
superiority of locally low density of cube nuclei. No
special requirements for the initial columnar grains or
twin-roll casting, as well as the simple processing route
of rolling and annealing, are expected to provide an
efficient and significantly cheap way to optimize texture
of NOES for large-scale industrial applications.
ACKNOWLEDGMENTS
This work was supported by the National Key
Research and Development Program of China
(2016YFB0300305), the National Natural Science
Foundation of China (51671049), the Fundamental
Research Funds for the Central Universities
(N170213019), and the China Scholarship Council
(CSC) (201806085006).
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jurisdictional claims in published maps and institutional affiliations.
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development-of-through-thickness-cube.pdf

  • 1. See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/331575032 Development of Through-Thickness Cube Recrystallization Texture in Non- oriented Electrical Steels by Optimizing Nucleation Environment Article  in  Metallurgical and Materials Transactions A · March 2019 DOI: 10.1007/s11661-019-05167-3 CITATIONS 2 READS 135 5 authors, including: Some of the authors of this publication are also working on these related projects: Ultrahigh strength materials View project Heusler alloys View project Ning Shan Northeastern University (Shenyang, China) 4 PUBLICATIONS   7 CITATIONS    SEE PROFILE Jin Long Liu Northeastern University (Shenyang, China) 18 PUBLICATIONS   94 CITATIONS    SEE PROFILE Fang Zhang Northeastern University (Shenyang, China) 46 PUBLICATIONS   348 CITATIONS    SEE PROFILE Liang Zuo Northeastern University (Shenyang, China) 645 PUBLICATIONS   6,056 CITATIONS    SEE PROFILE All content following this page was uploaded by Jin Long Liu on 26 August 2019. The user has requested enhancement of the downloaded file.
  • 2. 1 23 Metallurgical and Materials Transactions A ISSN 1073-5623 Volume 50 Number 5 Metall and Mat Trans A (2019) 50:2486-2494 DOI 10.1007/s11661-019-05167-3 Development of Through-Thickness Cube Recrystallization Texture in Non-oriented Electrical Steels by Optimizing Nucleation Environment Ning Shan, Jinlong Liu, Yuhui Sha, Fang Zhang & Liang Zuo
  • 3. 1 23 Your article is protected by copyright and all rights are held exclusively by The Minerals, Metals & Materials Society and ASM International. This e-offprint is for personal use only and shall not be self-archived in electronic repositories. If you wish to self- archive your article, please use the accepted manuscript version for posting on your own website. You may further deposit the accepted manuscript version in any repository, provided it is only made publicly available 12 months after official publication or later and provided acknowledgement is given to the original source of publication and a link is inserted to the published article on Springer's website. The link must be accompanied by the following text: "The final publication is available at link.springer.com”.
  • 4. Development of Through-Thickness Cube Recrystallization Texture in Non-oriented Electrical Steels by Optimizing Nucleation Environment NING SHAN, JINLONG LIU, YUHUI SHA, FANG ZHANG, and LIANG ZUO Texture evolution of 2.1 wt pct Si non-oriented electrical steel sheets was investigated using macro- and micro-texture analysis. The desirable cube ({001}h100i) component successfully dominates the recrystallization texture through sheet thickness. The nucleation sites of cube grains are mainly identified at the interfaces of {001}h230i-{001}h130i and {223}h362i-{114}h481i oriented deformation bands. The formation of through-thickness cube recrystallization texture can be attributed to the optimization of nucleation environment, featuring quantitative advantage of cube nuclei at both strong plane strain and strong shear strain layers under the superiority of locally low density of cube nuclei. https://doi.org/10.1007/s11661-019-05167-3 The Minerals, Metals Materials Society and ASM International 2019 I. INTRODUCTION NON-ORIENTED electrical steels (NOES) are widely used in iron cores with alternating magnetic flux, such as generators and motors. The various fabricating methods of NOES have been reported, including con- ventional rolling and annealing, powder metallurgy, selective laser melting, CVD, PVD, rapid solidification, spray forming, hot dipping, strip casting, etc.[1,2] The conventional rolling and annealing process is the most common method for fabricating NOES sheets and widely used for large-scale industrial production. The magnetic properties of NOES are highly sensitive to the texture, and h100i is the easy magnetization direction. In order to achieve a high magnetic flux density at weak magnetic field, it’s beneficial to form a cube texture which contains two h100i along rolling direction (RD) and transverse direction (TD), respectively. However, through-thickness c fiber (h111i//normal direction [ND]), which has no h100i in the rolling plane, usually dominates the recrystallized sheets of NOES after final annealing[3,4] due to the orientation-dependent stored strain energy.[5] Currently, texture optimization in NOES mainly focuses on two issues, reducing c texture and enhancing k texture (h100i//ND) including cube texture. As c recrystallized grains mainly nucleate at grain bound- aries,[6,7] modifying the nucleation environment at grain boundaries is a considered way to control c texture. Park et al.[8] reduced the number of c nuclei at grain boundaries in 2.0 wt pct Si NOES by increasing grain sizes of hot bands from 115 to 460 lm. And Cunha et al.[9] weakened the strain-stored energy of grain boundaries which provide activation energy of c recrys- tallized grains using a two-stage cold rolling process. In addition, temper rolling and pre-annealing was also proved to effectively suppress c recrystallization texture by Grégori et al.[10] But it is difficult to completely eliminate c texture through all these methods. On the other hand, cube texture has won a high degree of attention not only in NOES but in grain-ori- ented electrical steels (GOES). Actually, cube is difficult to develop as a dominant recrystallization texture in virtue of the disadvantages of the size or quantity in the early stage of recrystallization produced by the conven- tional rolling method.[7] It is easy to form strong Goss and a (h110i//RD) textures in bands after conventional hot rolling under heavy deformation at high tempera- ture. These textures have an important effect on texture evolution. In NOES, they convert to c or Goss recrys- tallized grains after cold rolling and primary recrystal- lization annealing, while in GOES, Goss grains in hot bands are proved to be the origins of abnormal growth of Goss grains.[7,11,12] These evolutions prefer the formation of the c or Goss texture, and make it difficult to obtain favorable nucleation environment for cube grains. Therefore, some special methods were adopted for cube recrystallization texture, including using colum- nar-grained polycrystals as starting material, cross rolling, skew rolling, surface annealing, strip casting, NING SHAN, JINLONG LIU, YUHUI SHA, FANG ZHANG, and LIANG ZUO are with the Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, No. 3-11, Wenhua Road, Heping District, Shenyang 110819, China; Contact e-mails: liujl@atm.neu.edu.cn; yhsha@mail.neu.edu.cn Manuscript submitted September 22, 2018. Article published online March 6, 2019 2486—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A Author's personal copy
  • 5. and phase transformation.[13–19] However, the complex- ity of these methods induces high cost of production or equipment investment and limits large-scale industrial application. Recently, warm rolling is proved to be an effective way to control recrystallization texture of NOES, and it has been found that the recrystallization texture is closely related to the content of interstitial atoms (C, N) and the process parameters of warm rolling.[20,21] The reports showed that the warm rolling temperature at which dynamic strain aging (DSA) occurs was beneficial to the formation of shear bands and further promoting the preferential development of Goss recrystallization texture in NOES and low C steel,[20–24] based on the widely observation of nucleation of Goss at shear bands in the deformed grains with some special orien- tations, such as {111}h112i, {111}h110i, and {112}h110i.[7,20,25–28] In contrast, when warm rolling at higher temperatures, strongly positive rate sensitivity effectively eliminates the shear banding tendency, thus the nucleation can be promoted at the interface of deformation bands or deformed grains.[21–24] Moreover, a relatively higher strain-stored energy was obtained for the k grains when warm rolling above DSA tempera- ture.[20] In this way the competitiveness of cube grains is effectively promoted at the early stage of recrystalliza- tion, and then some weak cube and rotated cube recrystallization textures remain after warm rolling at 700 C and annealing.[21] In order to obtain strong cube texture, more experiments and in-depth discussions are needed for understanding the environment of formation and development of cube recrystallization texture, especially through-thickness cube texture due to the remarkably inhomogeneous distribution of strain along sheet thickness under rolling deformation condition. In current work, through-thickness cube recrystalliza- tion texture was successfully obtained under appropriate warm rolling parameters in 2.1 wt pct Si NOES pro- duced by conventional rolling and annealing method. Microstructure and texture evolution were further investigated to explore the origins and control of cube recrystallization texture. II. EXPERIMENTAL PROCEDURE Fe-2.1 wt pct Si ingots, which contain 0.01 wt pct C, 2.1 wt pct Si, 0.2 wt pct Mn, 0.002 wt pct Al, 0.004 wt pct S, 0.017 wt pct P, and balance Fe, were prepared by induction melting and homogenized at 1473 K (1200 C) for 120 minutes. The ingots were forged into 140 mm 9 110 mm plates and then hot rolled from 80 to 3.5 mm with the finishing temperature of 1223 K (950 C). The microstructure and texture of hot bands have been reported in the previous paper.[29] Afterwards, hot bands were normalized at 1303 K (1030 C) for 10 minutes and further rolled at 773 K (500 C) with rolling reductions of 60, 70, 80, and 90 pct. Some sheets with different rolling reductions were annealed in Ar atmosphere at 1123 K (850 C) for 10 minutes to investigate the recrystallization texture after considerable grain growth. Other sheets of 70 pct rolling reduction were further annealed at 973 K (700 C) for 1.7 minutes, 973 K (700 C) for 3 minutes, and 1273 K (1000 C) for 10 minutes to obtain 7 pct recrystallized fraction, 44 pct recrystallized fraction, and the stage of grain growth for texture evolution analysis. The macro-texture of the specimens was measured and studied by an X’Pert PRO X-ray diffractometer with a radiation source of Co Ka operated at 35 kV and 40 mA through sheet thickness layer. Here, the thick- ness layer is defined as the parameters S = 2a/d, where a represents the distance away from the center layer and d is the whole sheet thickness. The micro-texture of the specimens was investigated and analyzed via electron backscattered diffraction (EBSD) technique. EBSD specimens were electro-polished under the voltage of 20 V for 15 s in an 8 pct perchloric acid/alcohol solution. EBSD tests were performed in a field emission gun scanning electron microscope (FEG-SEM, JEOL JSM-7001F) with an electron accelerating voltage of 15 kV at a working distance of 15 mm, and the selected step size was marked in the corresponding maps. The EBSD data were analyzed with the HKL Channel 5 software. Referring to the previous reports,[18,30–32] the recrystallized grain based on EBSD data is defined as an area that simultaneously satisfies the following rules: (a) surrounded by grain boundaries having misorientation greater than 5 deg; (b) having internal average misori- entation less than 1 deg; and (c) its equivalent size larger than three times of the selected step size. According to the reports,[18,30–32] the texture components in EBSD analysis are defined within 15 deg around the ideal orientations. The individual orientation of the selected region is determined by the statistical result of the ODFs calculated at each point in the interior of this region. The magnetic flux density at 5000 A/m (B50) was measured using a single sheet tester (IWATSU, B-H analyzer SY8232) along the rolling direction of the sheets annealed at 1273 K (1000 C) for 10 minutes with 100 mm (RD) 9 30 mm (TD) size. III. RESULTS A. Texture and Magnetic Properties After Warm Rolling and Annealing Figure 1 shows warm rolling microstructure and texture of 2.1 wt pct Si NOES. The microstructure is characterized with grains extending along rolling direc- tion. And a small number of elongated grains contain shear bands with an inclination angle of ~30 deg. Before warm rolling, Goss and cube components dominate S = 0.5 and S = 0 layers, respectively. And after warm rolling, textures are mainly composed of strong a and c fibers and weak cube component under various rolling reductions. As rolling reductions increase, {001}h110i and {111}h112i components increase, while cube com- ponent decreases. Furthermore, all warm rolling com- ponents show obvious texture gradient along sheet thickness. Compared with the S = 0.5 layer, the S = 0 layer has much strong {001}h110i and cube components which belong to plane strain texture, and relatively weak METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2487 Author's personal copy
  • 6. {111}h112i component which locates at the intersection of plane strain texture and shear texture in Euler space. Hereinafter, the vicinity of the S = 0.5 and S = 0 layers are referred to as a region of strong shear strain (SSS) and strong plane strain (SPS), respectively. After annealing at 1123 K (850 C) for 10 minutes, complete recrystallization occurs in all of the warm rolled sheets under different rolling reductions. The most striking feature of annealing texture is that through-thickness cube component dominates the recrystallization texture under 70 pct rolling reduction (Figures 2(a) and (b)). Moreover, cube texture slightly enhances with the value of S decreasing and has the highest orientation density at S = 0 layer. It should be noted that the symmetrically equivalent positions of {111}h112i and {111}h110i orientations are twice as large as those of cube and Goss orientations due to the cubic crystal symmetry and orthogonal sample symmetry in rolling, thus the observed intensities of {111}h112i and {111}h110i components should be increased by a factor of 2 in order to be comparable to those of cube and Goss components.[33] After considering this symmetry, cube component still dom- inates the recrystallization texture in the sample for 70 pct reduction due to the extremely weak {111}h112i and {111}h110i components as shown in Figure 2(b). The characteristic of recrystallization texture in pre- sent study is evidently different from that of previously reported NOES produced by conventional rolling meth- ods, in which through-thickness c fiber usually domi- nates the primary recrystallization texture.[3,4] As the warm rolling reductions increase to 80 pct, Goss significantly enhances and has the similar intensity to the cube at S = 0 layer. With the further increase of the rolling reductions to 90 pct, the intensity of Goss continues to increase and cube component shows distinct weakness. In view of the dominant cube texture obtained in Figure 2(b), the warm rolled sheets under 70 pct reduction were further annealed at 1273 K (1000 C) Fig. 1—Warm rolling microstructure and texture of Fe-2.1 wt pct Si sheets: (a) microstructure under 70 pct rolling reduction, (b) constant u2 = 45 deg section of ODFs at different layers under 70 pct rolling reduction, and (c) orientation densities of main texture components at different rolling reductions. Fig. 2—(a) Constant u2 = 0 and 45 deg sections of ODFs at S = 0.5 layer under 70 pct rolling reduction, (b) orientation densities of main texture components at different thickness layers under 70 pct rolling reduction, and (c) orientation densities of main texture components under different rolling reductions in Fe-2.1 wt pct Si sheets after annealing at 1123 K (850 C) for 10 min. 2488—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A Author's personal copy
  • 7. for 10 minutes and the texture is measured in OIM areas of 29 9 106 lm2 and represented in Figure 3. Recrys- tallization texture is also dominated by cube component. Moreover, cube grains have the largest quantity fraction and relatively larger average grain size among the grains with different orientations, leading to the clearly increased magnetic induction (B50) of 1.794 T, which are clearly higher than reported samples between 1.736 and 1.776 T in ~2 wt pct Si NOES.[34–36] B. Nucleation of Cube Grains In order to elucidate the origin of cube recrystalliza- tion texture, the 7 pct recrystallized sheets under 70 pct rolling reduction were analyzed by EBSD. Goss grains are found to nucleate at the shear bands in c deformed matrix at surface (Figure 4(a)). Cube grains A, C, and D nucleate at the grain boundaries of {001}h120i deformed matrix at S = 0.3-0.4 layers, {113}h361i deformed matrix at S = 0.2-0.3 layers, and {114}h481i deformed matrix at S = 0.5-0.6 layers, respectively, and cube grain B nucleates in the interior of {113}h361i deformed matrix as shown in Figure 4(b). Since a large number of grain boundaries have not nucleated in the stage of 7 pct recrystallization, the microstructure and texture in 44 pct recrystallized samples were further observed in 3.23 9 106 lm2 OIM. In this stage, the texture of recrystallized grains is composed of strong cube as well as weak c and Goss at both SSS and SPS layers (Figure 5). Figure 6(a) shows more nucleation sites of cube grains. It is clearly observed that the nucleation environment of cube grains is closely related with the deformed matrices with some special orientations, including {001}h230i, {001}h130i, {113}h361i, {112}h241i, and {223}h362i, although cube grains have a considerable growth. These sites can be divided into two categories (Figure 6(b)): Region I from {001}h230i to {001}h130i which belongs to the {100} texture and Region II from {223}h362i to {114}h481i which belongs to the R texture.[37] It should be noted that the density of cube nuclei is remarkably low in the specially oriented deformation bands (Figures 4 and 6) in virtue of relatively small strain-stored energy. Fig. 3—(a) Orientation image maps, (b) constant u2 = 0 and 45 deg sections of ODFs, and (c) number fraction and average grain size of main texture components at S = 0 layer in Fe-2.1 wt pct Si sheets after annealing at 1273 K (1000 C) for 10 min. Fig. 4—(a) Orientation image maps and (b) local enlarged maps in Fig. 4(a) and corresponding u2 = 45 deg section of ODFs of cube recrystallized grains and surrounded deformed matrices in 7 pct recrystallized Fe-2.1 wt pct Si sheets. METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2489 Author's personal copy
  • 8. In addition, the cube texture has an evidently larger area fraction than Goss, {111}h112i, or {111}h110i texture (Figure 7(a)). Figure 7(b) further gives the number fractions of specific textures in various layers. It can be seen that the number fraction of cube grains becomes the dominant one at all layers. This demon- strates distinctly that cube grains have a prominent number advantage for the formation of dominant cube recrystallization texture during subsequent grain growth. Fig. 5—(a) Orientation image maps and (b) constant u2 = 0 and 45 deg sections of ODFs of recrystallized grains within different thickness layers in 44 pct recrystallized Fe-2.1 wt pct Si sheets. Fig. 6—(a) Orientation image maps and corresponding constant u2 = 45 deg section of ODFs of cube recrystallized grains and surrounded deformed matrices and (b) orientations of deformed matrices in Fig. 6(a) marked in the u2 = 45 deg section in 44 pct recrystallized Fe-2.1 wt pct Si sheets. Fig. 7—(a) Area fraction and (b) number fraction of main texture components of recrystallized grains in 44 pct recrystallized Fe-2.1 wt pct Si sheets. 2490—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A Author's personal copy
  • 9. IV. DISCUSSION Then some interest questions are submitted, for example, where are these cube nuclei originating from? Why through-thickness cube recrystallization texture forms under the conditions of 70 pct rolling reduction? A. Origin of Through-Thickness Cube Texture It is well known that the main convergent orientations during the rolling process are a and c fibers in bcc alloys.[38] Supposing no initial cube orientation, other orientations are difficult to rotate to the cube orienta- tion. Therefore, the cube nuclei in Figures 4 and 6 mainly originate from the retaining of the cube regions of hot bands. Stojakovic et al.[39] also found that cube nuclei can be largely restored from hot bands based on the calculation of crystal plasticity finite element method (CPFEM), but they believed that this retention operated under small rolling reduction and recrystallization by the strain induced boundary migration (SIBM) mechanism. These retained cube micro-regions can exist near the deformed matrices in the Regions I and II (Figure 6(b)). And the deformed matrices in these regions have been proved to be closely related to the strong initial cube texture. Among them, deformed matrices in Region I rotate from cube orientations with small deviation angle, leading to the formation of {001}h230i-{001}h130i ori- ented deformation bands.[18,40] And the deformed matri- ces in Region II are thought to rotate from near-cube orientations deviated beyond 10 deg,[18,41] resulting in the formation of {223}h362i-{114}h481i oriented deforma- tion bands. Zhang et al.[13] considered that the formation of above deformation bands can be promoted by the adjacent hard grains with high Taylor factor to cube grains, because of more heterogeneous distribution of reaction stress along the grain boundaries. Moreover, the reduc- ing of strain hardening due to recovery during warm rolling is beneficial to retard the appearance of shear bands, which transfer the strain away from the matri- ces,[22] further driving the formation of these special deformation bands. There are two kinds of boundaries of deformation bands: grain boundaries and transition bands in the interior of grains.[42] Some retained cube micro-regions are found in transition bands of {113}h361i and {223}h362i oriented deformation bands, and near grain boundary of {001}h230i oriented deformation bands, as shown in Figure 8. Obviously, the accommodation slip at grain boundaries and transition bands promotes the retaining and formation of these cube deformed micro-regions when the adjacent regions rotate towards other orientations as shown in Figures 8(b) through (d). Because of the large misorientation within rather small regions, grain boundaries and transition bands have higher strain-stored energy than those in the interior of deformation bands and the nucleation would be enhanced at these sites.[42,43] In the early stage of recrystallization, the retained cube micro-regions at these boundaries preferentially nucleate and further Fig. 8—(a) Orientation image maps and (b, c, d) corresponding local enlarged maps in Fig. 8(a) and constant u2 = 45 deg section of ODFs of cube micro-regions retained at (b, c) transition bands and (d) grain boundaries and surrounded deformation bands at S = 0 layer of warm rolled Fe-2.1 wt pct Si sheets under 70 pct reduction. METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2491 Author's personal copy
  • 10. grow into the interior of neighboring deformation bands. B. Development of Through-Thickness Cube Texture Nucleation of recrystallization is considered as no more than discontinuous subgrain growth at sites of high strain energy. In current work, both {001}h230i-{001}h130i and {223}h362i-{114}h481i deformed matrices, where cube grains mainly nucleated, have low strain-stored energy due to the relatively small Taylor factors,[5,39,44] so cube grains have a superiority of locally low nucleation rate, as shown in Figure 4. If cube nuclei are excessively dense, cube grains are prone to clusters, resulting in orientation pinning[45,46] and inevitable reduction during grain growth. Furthermore, cube grains obtain a prominent number advantage at both SSS and SPS layers in the partially recrystallized state, and finally develop the dominant texture through sheet thickness after primary recrystallization. There- fore, the formation of through-thickness cube texture is derived from the quantitative advantage of cube nuclei at both SPS and SSS layers under the superiority of locally low density of cube nuclei. Based on the above analysis, the formation process of the cube texture is identified, and the schematic diagram is shown in Figure 9. C. On the Nucleation Environment at Shear Bands Based on extensive experiments, it is agreed that cube grains nucleate mainly at {001}h230i-{001}h130i and {223}h362i-{114}h481i oriented deformation bands, as well as shear bands within {111}h110i-{111}h112i and {112}h110i-{110}h110i deformed matrices.[7,13,17,18,46,47] It should be pointed out that there are several problems of nucleation environment for promoting through-thick- ness cube texture by means of controlling shear bands. Table I briefly summarizes the nucleation of cube and Goss grains at shear bands in different deformed matrices through sheet thickness. To the SPS layer, the insufficient shear strain at this layer during rolling seriously impedes the formation of shear bands. Shear bands tend to form in {110}h110i, {111}h112i, and {111}h110i deformed matrices with relatively large Taylor factor above 3.4[48] at SSS layer for bearing much SSS. Xu et al.[17] and Nguyen-Minh et al.[47] found that cube grains can nucleate at shear bands in {110}h110i deformed matrices by both the experiments and the calculation based on full-con- straints Taylor model, but the warm and cold rolled sheets of NOES usually have a low volume fraction of {110}h110i deformation texture.[7,18] In the case of {111}h112i deformed grains, Goss shear bands are easier to form in bcc alloys according to the previous reports[7,20,25–27] rather than cube shear bands. More- over, there is no clear way during rolling and annealing to ensure the formation of cube shear bands rather than Goss shear bands in {111}h112i, {111}h110i, and {112}h110i deformed matrices,[7,18,20,25–28,46] although shear bands in {111}h110i deformed grains have been the mainly nucleation sites of cube recrystallized grains observed in 2.8 wt pct Si NOES.[18] Therefore, opti- mization of nucleation environment at deformation bands is a more stable way for the control of through-thickness cube texture in the process of NOES production. D. Effect of Warm Rolling on the Nucleation Environment of Cube Grains Three critical factors need to be satisfied to optimize the nucleation environment of cube grains in warm rolled NOES sheets: (i) enough initial cube or near-cube grains in hot bands as the origins, (ii) the high warm rolling temperature to prevent the occurrence of DSA which promotes the shear banding tendency favorable to the Goss texture evolution, and (iii) optimum warm Fig. 9—Schematic representation of the formation of through-thickness cube texture during primary recrystallization: (a) warm rolling microstructure, (b) formation of cube grains at the boundaries of deformation bands with orientation in Regions I and II in the early stage of recrystallization, and (c) formation of cube texture after primary recrystallization. 2492—VOLUME 50A, MAY 2019 METALLURGICAL AND MATERIALS TRANSACTIONS A Author's personal copy
  • 11. rolling reductions to balance the quantity and strain-s- tored energy of deformation bands for their effective nucleation at an early stage of recrystallization. Because of low strain-stored energy, the sites of the cube nuclei need relatively large strain to supply sufficient activation energy for recrystallization. Meanwhile, the number of remained cube micro-regions originated from hot bands will gradually decrease under the heavy strain due to the characteristics of metastability of cube orientation under deformation conditions in BCC alloys.[43] In the present work, the facilitating role of warm rolling on the formation and development of cube texture is mainly achieved by inhibiting the nucleation of c and Goss grains. Compared with rolling at room temperature,[20] it can be seen from Figure 5 that the nucleation of c grains is obviously inhibited during recrystallization in warm rolled sheets due to the insufficient strain-stored energy at c deformed grain boundaries. Compared with warm rolling in the tem- perature range where DSA phenomenon occurs,[20–22] the shear bands are effectively inhibited during warm rolling at high temperature as shown in Figure 1. Therefore, cube grains can obtain the competitive advantage of nucleation environment through sheet thickness in the early stage of recrystallization as shown in Figures 4 and 5. The optimizing nucleation environment of cube grains also requires a reasonable warm rolling reduction. When rolling at 773 K (500 C) under 60 pct rolling reduction, the nucleation of cube deformed micro-regions is retarded by relatively low strain-stored energy, which is further weakened by dynamic recovery during rolling. As rolling reductions reach up to 70 pct, a considerable number of {001}h230i-{001}h130i and {223}h362i-{114}h481i oriented deformation bands form at different thickness layers in warm rolled sheets. These deformation bands obtain enough activation energy by accumulated plastic strain, while the quantity of remained cube micro-regions gradually decreases. With increasing of rolling reductions to 90 pct, the strain-stored energy of deformation bands increases with the further accumulated plastic strain, whereas the quantity of remained cube micro-regions is insufficient. Consequently, it can be deduced that the applied processing parameters are responsible for both the sufficient quantity of remained cube micro-regions and enough strain-stored energy of deformation bands at different thickness layers in warm rolled sheets, which provide the favorable nucleation environment for cube grains, and thus for the development of through-thick- ness cube recrystallization texture. V. CONCLUSIONS A through-thickness cube recrystallization texture is successfully obtained in 2.1 wt pct Si NOES after final annealing by designing the initial texture and the applied processing parameters. Cube grains mainly nucleate at the boundaries of {001}h230i-{001}h130i and {223}h362i-{114}h481i oriented deformation bands. The formation of through-thickness cube recrystalliza- tion texture is attributed to the optimization of nucle- ation environment, featuring quantitative advantage of cube nuclei at both SPS and SSS layers under the superiority of locally low density of cube nuclei. No special requirements for the initial columnar grains or twin-roll casting, as well as the simple processing route of rolling and annealing, are expected to provide an efficient and significantly cheap way to optimize texture of NOES for large-scale industrial applications. ACKNOWLEDGMENTS This work was supported by the National Key Research and Development Program of China (2016YFB0300305), the National Natural Science Foundation of China (51671049), the Fundamental Research Funds for the Central Universities (N170213019), and the China Scholarship Council (CSC) (201806085006). REFERENCES 1. N.R. 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Nucleation of Cube and Goss at Shear Bands Through Sheet Thickness Thickness Layer S Deformed Matrices Major Orientation of Nuclei at Shear Bands Orientation Taylor Factor[5] The Formation of Shear Bands S = 0.25–1 SSS Layer {110}h110i 4.3 easy cube[17,47] {111}h112i 3.6 easy cube,[7] goss[7,20,25–27] {111}h110i 3.79 easy cube,[18] goss[7] {112}h110i 3.17 difficult near-cube,[46] Goss[7,28] S = 0–0.25 SPS Layer insufficient shear strain difficult — METALLURGICAL AND MATERIALS TRANSACTIONS A VOLUME 50A, MAY 2019—2493 Author's personal copy
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