The document provides safety information and operating instructions for a DOOSAN excavator. It discusses general safety essentials, locations of safety labels, unauthorized modifications, hazards, and procedures for operation, maintenance, batteries, towing, shipping, and lifting. Safety is the top priority, and operators should fully understand all safety instructions before operating the excavator.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices. Signal words are defined to indicate the degree of hazard risk.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fujdjjksekmem
This document provides safety information for operating a Doosan track excavator. It lists applicable models and emphasizes the operator's responsibility for safety. The introduction describes the organization of safety sections covering general essentials, safety labels, lifting precautions, unauthorized modifications, hazards, pre-start checks, operation, maintenance, batteries, towing, shipping and lifting with slings. Signal words like Danger, Warning and Caution indicate the degree of hazard. Safety should always be the top priority when working on or near excavation equipment.
Daewoo doosan dx340 lc excavator service repair manual (serial number 5001 an...fujdjjksekmem
- DOOSAN reserves the right to improve products and provide documentation on purchased equipment periodically. Consumers should contact distributors for recent documentation.
- Illustrations in the manual are representations and may vary from actual equipment.
- The manual provides safety precautions and maintenance procedures for a DX340LC excavator with serial number 5001 and up. It includes sections on safety, specifications, maintenance, systems and components.
Daewoo doosan dx480 lc excavator service repair manual (serial number 5001 an...fujjdfjjskekmm
The swing bearing allows the upper structure of the excavator to rotate 360 degrees relative to the lower chassis. Proper lubrication and maintenance of the swing bearing is essential to prevent wear and ensure smooth operation of the excavator. Technicians should follow the lubrication schedule and inspection procedures outlined in the manual to keep the swing bearing functioning properly.
Daewoo doosan dx340 lca excavator service repair manual (serial number 5001 a...ufjjjskkemmd
The document provides instructions for disassembling and assembling a swing reduction gearbox for an excavator. It describes removing the gearbox from the excavator as an assembly with the swing motor. It then provides step-by-step instructions to disassemble the gearbox by removing components like gears, shafts, and seals. Reassembly instructions are also included, such as pressing bearings into shafts and installing springs. Safety precautions are provided to properly support and lift components using slings or eye bolts.
Daewoo doosan dx235 lcr excavator service repair manual (serial number 5001 a...udjfjjsekekkem
The document provides safety information and guidelines for operating a DOOSAN track excavator, including:
1. Locations of safety labels on the machine and summaries of lifting precautions.
2. Unauthorized modifications to the machine are prohibited.
3. General hazard information, procedures before starting the engine, safe machine operation, maintenance, working with batteries, towing, shipping, transportation, and lifting with slings.
Safety signal words like Danger, Warning and Caution are used to indicate the degree of risk. Ultimately, safety is the operator's responsibility and all personnel must read and understand the safety information.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...jfjkskefsmemwe
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices. Signal words are defined to indicate the degree of hazard risk.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fujdjjksekmem
This document provides safety information for operating a Doosan track excavator. It lists applicable models and emphasizes the operator's responsibility for safety. The introduction describes the organization of safety sections covering general essentials, safety labels, lifting precautions, unauthorized modifications, hazards, pre-start checks, operation, maintenance, batteries, towing, shipping and lifting with slings. Signal words like Danger, Warning and Caution indicate the degree of hazard. Safety should always be the top priority when working on or near excavation equipment.
Daewoo doosan dx340 lc excavator service repair manual (serial number 5001 an...fujdjjksekmem
- DOOSAN reserves the right to improve products and provide documentation on purchased equipment periodically. Consumers should contact distributors for recent documentation.
- Illustrations in the manual are representations and may vary from actual equipment.
- The manual provides safety precautions and maintenance procedures for a DX340LC excavator with serial number 5001 and up. It includes sections on safety, specifications, maintenance, systems and components.
Daewoo doosan dx480 lc excavator service repair manual (serial number 5001 an...fujjdfjjskekmm
The swing bearing allows the upper structure of the excavator to rotate 360 degrees relative to the lower chassis. Proper lubrication and maintenance of the swing bearing is essential to prevent wear and ensure smooth operation of the excavator. Technicians should follow the lubrication schedule and inspection procedures outlined in the manual to keep the swing bearing functioning properly.
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The document provides safety information and guidelines for operating a DOOSAN track excavator, including:
1. Locations of safety labels on the machine and summaries of lifting precautions.
2. Unauthorized modifications to the machine are prohibited.
3. General hazard information, procedures before starting the engine, safe machine operation, maintenance, working with batteries, towing, shipping, transportation, and lifting with slings.
Safety signal words like Danger, Warning and Caution are used to indicate the degree of risk. Ultimately, safety is the operator's responsibility and all personnel must read and understand the safety information.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...jfjkskefsmemwe
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...fjskekdmmmse
1. The document provides instructions for removing, disassembling, cleaning, inspecting, and reassembling the swing reduction gear of an excavator.
2. Key steps include draining the oil, removing bolts and disconnecting hoses to separate the swing motor and reduction gearbox assembly from the excavator.
3. Disassembly involves removing the sun gears, carrier, ring gear, drive shaft, and bearings. Cleaning and inspection checks for wear and damage.
4. Reassembly follows the reverse order, with steps like pressing components together and using heat to fit bearings properly.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...jfjkskefsmemwe
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices. Signal words are defined to indicate the degree of risk from hazards.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...fjskekdmmmse
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices.
Daewoo doosan dx340 lc excavator service repair manual (serial number 5001 an...fjjskekfsemmd
- DOOSAN reserves the right to improve products and provide documentation on purchased equipment periodically. Consumers should contact distributors for recent documentation.
- Illustrations in the manual are representations and may vary from actual equipment.
- The manual provides safety precautions and procedures for operation, maintenance, batteries, towing, shipping, and lifting the excavator. Failure to follow safety guidelines could result in serious injury or death.
Daewoo doosan dx340 lc excavator service repair manual (serial number 5001 an...fjjskekkdkoepll
The document provides instructions for removing and disassembling the swing reduction gearbox on an excavator model. Key steps include:
1. Shutting down the engine, relieving hydraulic pressure, and disconnecting electrical and hydraulic connections.
2. Removing 12 bolts to detach the swing reduction gearbox assembly from the frame.
3. Disassembling the gearbox by removing the cover, sun gear, planetary gears, shafts, and seals.
4. Cleaning and inspecting individual parts prior to reassembly of the swing reduction gearbox.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fjjskekfsemmd
The document provides information on removing the swing reduction gear from an excavator. The key steps are:
1. Drain oil from the reduction gearbox and disconnect hydraulic and lubrication lines.
2. Remove 11 bolts holding the swing reduction gearbox and motor assembly to the frame and lift it off.
3. Disassemble the reduction gearbox by removing the sun gears, carriers, ring gear, and drive shaft. Care must be taken not to damage any parts during disassembly.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fjjskekkdkoepll
The document provides information on removing the swing reduction gear from an excavator. The key steps are:
1. Drain oil from the reduction gearbox and disconnect hydraulic and lubrication lines.
2. Remove 11 bolts holding the swing reduction gearbox and motor assembly to the frame and lift it off.
3. Disassemble the reduction gearbox by removing the sun gears, carriers, ring gear, and drive shaft. Care must be taken not to damage any parts during disassembly.
Toyota 30 5 fbc15 battery forklift service repair manualfjskekdmmmse
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc13 battery forklift service repair manualfjskekdmmmse
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 6 bws20 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides maintenance and service information for electric walkie trucks. It contains sections on safety, machine information, maintenance procedures, lubrication charts, and service instructions for frame components. Key maintenance tasks include inspecting covers and rollers, replacing controls, and lubricating points based on hours of operation. Safety warnings caution to secure guards before operation and provide battery, static, and welding safety guidelines.
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This document provides instructions and guidelines for maintaining an electric walkie adjustable straddle stacker truck. It contains information on:
1. Cleaning the external and internal components of the truck on a regular basis to ensure reliability.
2. Following a maintenance schedule that includes inspection and lubrication of parts at regular intervals based on operating hours.
3. Procedures for servicing key components like the drive motor, gear unit, brakes, steering and electrical systems.
4. Safety regulations that must be followed when performing maintenance to prevent injury and electrical/mechanical damage.
Toyota 6 bws11 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides information on maintenance procedures for electric walkie trucks. It contains sections on safety warnings, planned maintenance schedules, lubrication charts, and instructions for servicing different components of the trucks including the frame, inspection covers, battery rollers, driver controls, and more. Key maintenance tasks include checking for loose or damaged parts, inspecting hydraulic and electrical systems, and applying grease according to lubrication schedules. Safety is emphasized throughout, with warnings to secure guards and avoid contact with electricity or moving parts.
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This document provides guidance on operating and maintaining an electric walkie stacker. It warns that all safety guards must be in place before operating the equipment. The document consists mainly of detailed instructions for routine maintenance, repairs, and inspections of the various mechanical and electrical systems on the stacker, including the support arm, drive motor, brakes, steering, electrical systems, hydraulics, and lift chains. Proper maintenance is important for safety and performance.
Toyota 6 bwr15 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides maintenance and service information for electric walkie trucks. It contains:
- Warnings about safely operating and servicing the equipment.
- Technical specifications and dimensions for different truck models.
- Instructions for planned maintenance tasks like lubrication and inspections to perform daily, monthly, or annually.
- Exploded diagrams and procedures for servicing major components like the chassis, controls, battery, and mast.
The manual is intended to guide safe and proper maintenance of the trucks to maximize their lifespan.
Toyota 6 bwc20 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides maintenance and service information for electric walkie trucks. It contains:
- Warnings about safety procedures that must be followed when operating or servicing the equipment.
- Technical specifications and dimensions for various truck models.
- Identification of main components and fastener types used.
- Scheduled maintenance procedures to be performed at regular intervals.
- Lubrication points and approved lubricants for different parts.
- Removal and installation instructions for components like controls, covers and batteries.
Toyota 6 bwc15 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides maintenance and service information for electric walkie trucks. It contains sections on safety, machine information, maintenance procedures, lubrication charts, and service instructions for frame components. Key maintenance tasks include inspecting covers and rollers, replacing controls, and lubricating points based on hours of operation. Safety warnings caution to secure guards before operation and provide information on batteries, welding and more.
Toyota 6 bwc10 electric walkie high lifter truck service repair manualfjskekdmmmse
This document provides maintenance and service information for electric walkie trucks. It contains:
- Warnings about safety procedures that must be followed when operating or servicing the equipment.
- Technical specifications and dimensions for different truck models.
- Identification of major components and their functions.
- Schedules and procedures for planned maintenance, including lubrication points and specifications.
- Instructions for servicing different parts of the trucks, such as controls, batteries, and chassis components.
Toyota 5 fgc15 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used in conjunction. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, including the engine, transmission, axles, steering, brakes, mast, hydraulics and electrical systems. Instructions are provided for lubrication schedules, tightening torques, and replacing worn parts at regular intervals to keep the forklifts functioning properly.
Toyota 5 fgc13 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists related engine repair manuals that should be used alongside it. The bulk of the document consists of reference tables and charts for specifications like standard bolt tightening torques, recommended lubricants, and a periodic maintenance schedule. It provides technicians with the information needed to correctly service Toyota forklifts.
Toyota 5 fgc10 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Massey ferguson mf 435 tractor (br for australia) parts catalogue manualfjskekdmmmse
This document provides parts listings and technical specifications for components of a Massey Ferguson MF 435 tractor for Australia. It includes 12 pages detailing over 275 individual parts across various systems of the tractor, including the engine, axles, drive train, hydraulics, electrical, and others. Each part is listed with its number, quantity used, description, and any relevant technical specifications or comments.
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Daewoo doosan dx140 lc excavator service repair manual (serial number 5001 and up)
1. K1034080E Shop Manual
Copyright 2007 DOOSAN
DOOSAN reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine's package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1034080E
Serial Number 5001 and Up
DX140LC
2. Table of Contents
Page I
1Table of Contents
Safety
Track Excavator Safety......................................................................... SP000014
Specifications
Specification for DX140LC.................................................................... SP001313
General Maintenance
General Maintenance Procedures........................................................ SP000016
Standard Torques................................................................................. SP000813
Upper Structure
Cabin .................................................................................................... SP000943
Counterweight....................................................................................... SP000940
Fuel Tank.............................................................................................. SP001320
Fuel Transfer Pump.............................................................................. SP000021
Swing Bearing....................................................................................... SP000022
Swing Reduction Gear.......................................................................... SP000921
Lower Structure and Chassis
Track Assembly .................................................................................... SP001321
Engine and Drive Train
Drive Coupling (Main Pump)................................................................. SP001326
Hydraulics
Hydraulic System Troubleshooting, Testing and Adjustment ............... SP001327
Accumulator.......................................................................................... SP000028
Center Joint (Swivel)............................................................................. SP000029
Cylinders............................................................................................... SP000030
3. Table of Contents
Page II
Swing Motor.......................................................................................... SP000985
Travel Moter.......................................................................................... SP001346
Main Pump............................................................................................ SP001329
Main Control Valve ............................................................................... SP001029
Remote Control Valve (Work Lever / Joystick)..................................... SP000069
Travel Control Valve (with Damper)...................................................... SP000070
Solenoid Valve Assembly ..................................................................... SP000445
Breaker EPPR Valve (Opt) ................................................................... SP000192
Hydraulic Schematic (DX140LC).......................................................... SP001330
Electrical System
Electrical System .................................................................................. SP001038
Electrical Schematic (DX140LC) .......................................................... SP001357
Attachments
Boom and Arm...................................................................................... SP001331
Bucket................................................................................................... SP000939
5. SP000014
Page 5
Track Excavator Safety
SAFETY PRECAUTIONS
APPLICABLE MODELS
The contents of this section apply to the following models
and serial number ranges.
CAUTION!
Follow all safety recommendations and safe shop
practices outlined in the front of this manual or those
contained within this section.
Always use tools and equipment that are in good
working order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.
MODEL SERIAL NUMBER RANGE
DX140LC 5001 and Up
DX180LC 5001 and Up
DX225LC 5001 and Up
DX225NLC 5001 and Up
DX255LC 5001 and Up
DX300LC 5001 and Up
DX340LC 5001 and Up
6. SP000014Track Excavator Safety
Page 6
TO THE OPERATOR OF A
EXCAVATOR
Please respect the importance of taking responsibility for
your own safety, and that of other people who may be
affected by your actions.
The safety information on the following pages is organized
into the following sections:
1. “General Safety Essentials” on page 1-10
2. “Location of Safety Labels” on page 1-11
3. “Summary of Safety Precautions for Lifting in Digging
Mode” on page 1-12
4. “Unauthorized Modifications” on page 1-13
5. “General Hazard Information” on page 1-13
6. “Before Starting Engine” on page 1-23
7. “Machine Operation” on page 1-27
8. “Maintenance” on page 1-34
9. “Battery” on page 1-43
10. “Towing” on page 1-45
11. “Shipping and Transportation” on page 1-46
12. “Lifting With Sling” on page 1-46
DANGER!
Unsafe use of the excavator could lead to serious injury
or death. Operating procedures, maintenance and
equipment practices or traveling or shipping methods
that do not follow the safety guidelines on the following
pages could cause serious, potentially fatal injuries or
extensive damage to the machine or nearby property.
7. SP000014
Page 7
Track Excavator Safety
WARNING!
Improper operation and maintenance of this machine
can be hazardous and could result in serious injury or
death.
Operator and maintenance personnel should read this
manual thoroughly before beginning operation or
maintenance.
Keep this manual in the storage compartment to the
rear of the operator's seat, and have all personnel
involved in working on the machine read the manual
periodically.
Some actions involved in operation and maintenance of
the machine can cause a serious accident, if they are
not done in a manner described in this manual.
The procedures and precautions given in this manual
apply only to intended uses of the machine.
If you use your machine for any unintended uses that
are not specifically prohibited, you must be sure that it
is safe for any others. In no event should you or others
engage in prohibited uses or actions as described in
this manual.
DOOSAN delivers machines that comply with all
applicable regulations and standards of the country to
which it has been shipped. If this machine has been
purchased in another country or purchased from
someone in another country, it may lack certain safety
devices and specifications that are necessary for use in
your country. If there is any question about whether
your product complies with the applicable standards and
regulations of your country, consult DOOSAN or your
DOOSAN distributor before operating the machine.
8. SP000014Track Excavator Safety
Page 8
Learn the Signal Words Used with the
Safety Alert Symbol
The words "CAUTION," "WARNING," and "DANGER" used
throughout this manual and on decals on the machine
indicate degree of risk of hazards or unsafe practices. All
three degrees of risk indicate that safety is involved.
Observe precautions indicated whenever you see the Safety
Alert "Triangle," no matter which signal word appears next to
the "Exclamation Point" symbol.
SAFETY ALERT SYMBOL
Be Prepared - Get to Know All Operating and Safety
Instructions.
This is the Safety Alert Symbol. Wherever it appears in
this manual or on safety signs on the machine you
should be alert to the potential for personal injury or
accidents. Always observe safety precautions and follow
recommended procedures.
CAUTION!
This word is used on safety messages and safety labels
and indicates potential of a hazardous situation that, if
not avoided, could result in minor or moderate injury. It
may also be used to alert against a generally unsafe
practice.
WARNING!
This word is used on safety messages and safety labels
and indicates potential of a hazardous situation that, if
not avoided, could result in serious injury or death. It
may also be used to alert against a highly unsafe
practice.
DANGER!
This word is used on safety messages and safety labels
and indicates an imminent hazard of a situation that, if
not avoided, is very likely to cause death or extremely
serious injury. It may also be used to alert against
equipment that may explode or detonate if handled or
treated carelessly.
9. SP000014
Page 9
Track Excavator Safety
Safety precautions are described in SAFETY from page -11 on.
DOOSAN cannot predict every circumstance that might
involve a potential hazard in operation and maintenance.
Therefore the safety messages in this manual and on the
machine may not include all possible safety precautions. If
any procedures or actions not specifically recommended or
allowed in this manual are used, you must be sure that you
and others can do such procedures and actions safely and
without damaging the machine. If you are unsure about the
safety of some procedures, contact a DOOSAN distributor.
11. SP000921
Page 7
Swing Reduction Gear
GENERAL DESCRIPTION
Theory of Operation
The swing motor final drive is a two-stage planetary gearbox
with two planet gears, two sun gears and two-stage output
reduction. The planetary gear engages the ring gear. The pinion
gear is connected to the output shaft and spline.
The final drive reduces swing motor rpm to increase swing motor
output torque. The available maximum swing speed provides a
fast turning rate for efficient, rapid work cycling with more than
adequate power for good acceleration.
13. SP000921
Page 9
Swing Reduction Gear
Reference
Number
Description
1 Casing
2 Driveshaft
3 Ring Gear
4 Planetary Gear
5 Sun Gear 2
6 Planetary Gear
7 Sun Gear 1
8 Carrier 2
9 Carrier 1
10 Pin Assembly
11 Pin Assembly
12 Adjustment Washer
13 Adjustment Washer
14 Level Bar
15 Level Gauge Piping
16 Pin
17 Roller Bearing
18 Roller Bearing
19 Socket Bolt
20 Oil Seal
21 Plug
22 Plug
23 Spring Pin
24 Retainer Ring
25 Retainer Ring
26 Ring
27 Spring Pin
28 Support Plate
29 Screw Bolt
Reference
Number
Description
14. SP000921Swing Reduction Gear
Page 10
SHRINKAGE FITTING OF SHAFT
AND FLEXIBLE BEARING
1. Washing of shaft
Remove fluids like anticorrosive fluid applied to the shaft
and use an air conditioner to remove foreign substances.
2. Insert the support plate and the NILOS ring into the
prepared shaft as shown in the figure and heat bearings
(#22314, 2109-1041) on the heater.
Figure 2
Figure 3
15. SP000921
Page 11
Swing Reduction Gear
3. When bearing is heated up to 90°C - 100°C, remove it from
the heater, hold it with both hands, and insert it into the
shaft evenly.
To do so, slowly insert bearing 4-5 mm that it seats itself
and then push it strongly to contact the NILOS ring.
4. After assembling the bearing, let it cooled fully in the air for
1 to 2 hours.
Figure 4
Figure 5
Figure 6
CAUTION!
Do not heat bearing above 120°C.
17. SP000921
Page 13
Swing Reduction Gear
REASSEMBLY OF CARRIER SUB
1. Washing of carrier
Put in a steam washer the carrier whose burr is removed
completely with corner face-milling and place it on the
assembly die after checking if there is not left any foreign
substance in it.
2. Washing of planetary gear
Check if planetary gear parts are washed or dented, and
put them on the assembly die.
3. Reassembly of carrier #1 assembly
A. Place the carrier #1 assembly on the assembly jig,
insert the thrust washer in it, and fix it to the hole of
carrier.
B. Put a pressure jig on the pin and use a press to insert
it.
Figure 8
Figure 9
Figure 10
18. SP000921Swing Reduction Gear
Page 14
C. Place the carrier with the pin being pressed in on the
jig vertically, use a hammer to insert the spring pin
(ø6 x 25 liter§), and drain valve it.
Figure 11
Figure 12
Figure 13
Figure 14
19. SP000921
Page 15
Swing Reduction Gear
D. Assemble 2 other parts in the same way.
E. Put the thrust washer (B) in the middle of the carrier
with all of pins being pressed in.
F. Insert planetary gear #1 in 3 pins and put two thrust
washers on them as shown in the figure.
Figure 15
Figure 16
Figure 17
Figure 18
20. SP000921Swing Reduction Gear
Page 16
G. Install a retaining ring (ø30, C type, and for shaft) on
each and check if gear rotates smooth.
Figure 19
Figure 20
Figure 21
21. SP000921
Page 17
Swing Reduction Gear
4. Reassembly of carrier #2 assembly
A. Place the carrier #2 assembly on the assembly die,
attach the thrust washer on a side of the planetary
gear #2, and insert it in the carrier with the washer
facing downward.
B. Place the pin #2 assembly on the assembly die that
the pinhole of the spring faces the same direction as
the carrier shaft, and insert it by pressing with hands
or gently knocking with hammer.
Figure 22
CAUTION!
The calibers of gear and washer should be fit to
holes of the carrier pins.
Figure 23
Figure 24
Figure 25
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23. SP000921Swing Reduction Gear
Page 18
C. After inserting the pin assembly, set the carrier
vertically as shown in the figure, insert the spring pin
(ø6 x 25 mm) by gently knocking with hammer, and
push it to the end with a jig.
Figure 26
Figure 27
Figure 28
Figure 29
24. SP000921
Page 19
Swing Reduction Gear
D. Use a punch to drain valve 2 or 3 places near hole
where spring pin is inserted.
E. Assemble other 3 parts and check if the gear runs
smooth.
Figure 30
Figure 31
Figure 32
Figure 33
25. SP000921Swing Reduction Gear
Page 20
ASSEMBLY OF THE MAIN
1. Washing of casing and other parts
Wash casing and other parts with steam to remove
remaining foreign substance after casting and machining.
• Washing fluid: PK6540 (alkali)
• Concentration : 3-5%
• Temperature: 60 - 70°C
2. Assembly of shaft and bearing
A. Fix the washed casing on the turnover machine and
rotate the turnover machine that the press fitting side
of the shaft looks upward.
B. Place the driveshaft assembly where bearing
(#22314) is assembled on the case assembly, put a
press jig on it, and use press to insert it.
Figure 34
Figure 35
Figure 36
CAUTION!
Make sure that bearing is not tilted for correct
press fitting before using press.