Connected-Machines-Smarter-Factories-The-IIoT-Revolution-in-Indian-Manufacturing

1. Connected Machines, Smarter
Factories: The IIoT Revolution in
Indian Manufacturing
India's manufacturing sector is on the cusp of a profound transformation, with
the Industrial Internet of Things (IIoT) leading the charge. This presentation will
explore how IIoT is vital for achieving India's ambitious manufacturing goals and
fostering global competitiveness.
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2. What is the Industrial Internet of Things (IIoT)?
Network of Connected Assets
IIoT creates a vast network of sensors,
machines, and control systems, all
interconnected to collect and exchange
industrial data in real-time.
OT-IT Convergence
It bridges the gap between Operational
Technology (OT) on the factory floor
and Information Technology (IT),
enabling holistic data flow and analysis.
Real-time Intelligence
IIoT empowers continuous monitoring,
advanced analytics, and automated
control, leading to proactive and data-
driven decision-making in
manufacturing.
This integrated approach transforms traditional factories into intelligent, self-optimizing ecosystems, enhancing efficiency and productivity.
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3. India's Manufacturing Imperative: Why IIoT Now?
• The "Make in India" initiative targets an ambitious 25% GDP contribution by 2025, a goal significantly bolstered by IIoT.
• Enhancing operational efficiency and product quality is paramount for India to achieve global manufacturing competitiveness.
• Government-backed Production Linked Incentive (PLI) schemes are actively encouraging the adoption of advanced technologies.
• IIoT serves as the critical bridge, propelling India's manufacturing sector towards global Industry 4.0 standards.
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4. Core Applications: Transforming Indian Factory Floors
Predictive Maintenance
Reduces unplanned downtime by 20-50%
and extends asset lifespan through
continuous monitoring and anomaly
detection.
Real-time Quality Control
Monitors production lines, enabling
immediate detection of defects and reducing
rework by 10-20%.
Energy Management
Optimizes energy consumption across
operations, leading to 10-15% savings and a
reduced carbon footprint.
Asset Tracking
Enhances Overall Equipment Effectiveness
(OEE) by 10-25% through precise tracking
and utilization analysis of machinery.
Worker Safety
Monitors hazardous conditions and worker
locations, contributing to a 30% reduction in
workplace incidents.
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5. Tangible Benefits: Driving Growth and Efficiency
20-40%
Cost Reduction
Significant decrease in maintenance and operational expenditures.
25%
Productivity Boost
Increased throughput and production speed across manufacturing.
15-30%
Operational Savings
Lower expenses due to optimized processes and resource use.
5-10%
Reduced Waste
Improved sustainability through optimized resource utilization.
Beyond the numbers, IIoT fosters enhanced agility, allowing manufacturers to respond faster to market shifts and supply chain disruptions,
and supports data-driven insights for strategic planning.
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6. Navigating the IIoT Journey: Challenges & Opportunities
Challenges
• Cybersecurity risks for sensitive operational data.
• Skill gap requiring workforce retraining in IIoT technologies.
• High initial investment for sensors and platforms.
• Data integration complexities with disparate legacy systems.
Opportunities
• Strong government support for digital transformation (e.g.,
National Strategy on Industry 4.0).
• Growing ecosystem of local IIoT solution providers.
• Ability to leapfrog traditional models through rapid adoption.
• New business models and service offerings driven by IIoT data.
Addressing these challenges while capitalizing on opportunities will be key to successful IIoT implementation in India.
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7. The Road Ahead: Smarter,
Sustainable Indian
Manufacturing
• IIoT is a cornerstone for India's journey to becoming a global manufacturing
powerhouse.
• Integration with AI, 5G, and Edge Computing will unlock even greater potential.
• Sustainable practices will be driven by optimized resource utilization through
IIoT insights.
• India is uniquely positioned to lead in smart factory innovation and
implementation.
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8. THANK YOU!
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