This document provides information about periodic maintenance and planned maintenance for HWX/PWX trucks, including:
1. Maintenance schedules and intervals that should be followed based on operating conditions.
2. Details of a planned maintenance program that includes inspections, tests, and recording truck conditions on a checklist.
3. A sample planned maintenance report form to document inspections and needed repairs.
Clark pwx forklift service repair manualfjsjekdmmeme
This document provides information about performing planned maintenance on HWX/PWX trucks, including:
1. Sections describe the planned maintenance program, maintenance schedules, and inspection forms. Visual inspections and operational tests are outlined to check components like the battery, tires, controls, brakes, steering, travel speeds and lift functions.
2. Detailed steps are provided for technicians to follow when conducting inspections at prescribed intervals, typically every 50-250 hours of operation depending on operating conditions. Conditions are noted on the inspection form using codes.
3. Technicians are instructed to discharge capacitors using a resistor as a safety precaution after inspections are completed. Any issues found are documented on the inspection form
This document is a curriculum vitae for Kwame Poku Kwaah Ansah, a Ghanaian heavy duty equipment mechanic specialized as a drill rig mechanic. He has over 10 years of experience working as a drill rig mechanic for various mining companies in Ghana. He holds a Bachelor's degree in Mechanical Engineering and higher national diploma in Mechanical Engineering. His experience includes maintenance, repair, and troubleshooting of drill rigs and heavy equipment. He has extensive training in hydraulics, pneumatics, electrics, and drill rig systems from his various employers.
Clark esm 12 forklift service repair manualjfdskekdmme
This service manual provides maintenance and repair information for Clark industrial lift trucks. It consists of modules covering specific systems, with each page numbered by group, section and page number. The drive axle group describes the drive axle components and removal/installation procedures. Key steps include draining the transmission fluid, removing mounting bolts in a specific order, and using lift straps to safely remove the drive axle and motors. Special tools are required for some drive axle fasteners.
The document describes a continuous improvement project to address issues with leakage from Albany Impkem mk5 centrifugal pumps at an HMC manufacturing site. Using the DMAIC methodology, the team identified failures of the lip seals as the root cause and trialed a new FXP seal from Flowserve. Testing showed the FXP seal was capable of preventing leakage during start/stops. An implementation plan was created to modify pumps on site with the new seal and control plans to ensure gains are maintained.
Performance Wellhead & Frac Components is an oil and gas service company that specializes in surface well-control equipment used in all phases of drilling, well stimulation, and production operations. They offer a range of products including wellhead systems, frac components like gate valves and manifolds, and provide value-added services like engineering, project management, and maintenance. The company aims to consistently provide quality, cost-effective, and dependable products with exceptional customer service.
Preventive Maintenance for CP by Eng. Amer HamdanEng. Amer Hamdan
This document provides an introduction and recommendations for a preventative maintenance program for centrifugal pump systems. It outlines key issues found during inspections of pumps and components. A preventative maintenance schedule is proposed to monitor pumps daily and monthly to check for issues like leaks, noise, vibration and performance deviations. Quarterly and yearly checks of additional parameters are also included to reduce failures and maintenance costs by 35-40% through early detection and resolution of problems. Regular cleaning, inspections, and system analysis are emphasized to protect pumps and extend their useful lifetimes.
The document provides an overview of T-3 Energy Services, Inc., including its history, products and services, markets, growth strategy, and facilities. It notes that the company designs, manufactures, and services pressure and flow control equipment for the oil and gas industry. Forward-looking statements are presented regarding future financial performance and operating results.
This document provides an update to a previous technical report on vertical pump maintenance. It includes descriptions of common vertical pump designs and components. Guidelines are provided for vibration monitoring, diagnostics, troubleshooting, and maintenance of vertical pumps, including repair specifications, alignment procedures, and balancing of rotor assemblies. Various case studies are presented to illustrate issues such as cavitation mitigation, anti-stall hump development, and the effects of adjusting pump lift. Coating and refurbishment techniques are also discussed.
Clark pwx forklift service repair manualfjsjekdmmeme
This document provides information about performing planned maintenance on HWX/PWX trucks, including:
1. Sections describe the planned maintenance program, maintenance schedules, and inspection forms. Visual inspections and operational tests are outlined to check components like the battery, tires, controls, brakes, steering, travel speeds and lift functions.
2. Detailed steps are provided for technicians to follow when conducting inspections at prescribed intervals, typically every 50-250 hours of operation depending on operating conditions. Conditions are noted on the inspection form using codes.
3. Technicians are instructed to discharge capacitors using a resistor as a safety precaution after inspections are completed. Any issues found are documented on the inspection form
This document is a curriculum vitae for Kwame Poku Kwaah Ansah, a Ghanaian heavy duty equipment mechanic specialized as a drill rig mechanic. He has over 10 years of experience working as a drill rig mechanic for various mining companies in Ghana. He holds a Bachelor's degree in Mechanical Engineering and higher national diploma in Mechanical Engineering. His experience includes maintenance, repair, and troubleshooting of drill rigs and heavy equipment. He has extensive training in hydraulics, pneumatics, electrics, and drill rig systems from his various employers.
Clark esm 12 forklift service repair manualjfdskekdmme
This service manual provides maintenance and repair information for Clark industrial lift trucks. It consists of modules covering specific systems, with each page numbered by group, section and page number. The drive axle group describes the drive axle components and removal/installation procedures. Key steps include draining the transmission fluid, removing mounting bolts in a specific order, and using lift straps to safely remove the drive axle and motors. Special tools are required for some drive axle fasteners.
The document describes a continuous improvement project to address issues with leakage from Albany Impkem mk5 centrifugal pumps at an HMC manufacturing site. Using the DMAIC methodology, the team identified failures of the lip seals as the root cause and trialed a new FXP seal from Flowserve. Testing showed the FXP seal was capable of preventing leakage during start/stops. An implementation plan was created to modify pumps on site with the new seal and control plans to ensure gains are maintained.
Performance Wellhead & Frac Components is an oil and gas service company that specializes in surface well-control equipment used in all phases of drilling, well stimulation, and production operations. They offer a range of products including wellhead systems, frac components like gate valves and manifolds, and provide value-added services like engineering, project management, and maintenance. The company aims to consistently provide quality, cost-effective, and dependable products with exceptional customer service.
Preventive Maintenance for CP by Eng. Amer HamdanEng. Amer Hamdan
This document provides an introduction and recommendations for a preventative maintenance program for centrifugal pump systems. It outlines key issues found during inspections of pumps and components. A preventative maintenance schedule is proposed to monitor pumps daily and monthly to check for issues like leaks, noise, vibration and performance deviations. Quarterly and yearly checks of additional parameters are also included to reduce failures and maintenance costs by 35-40% through early detection and resolution of problems. Regular cleaning, inspections, and system analysis are emphasized to protect pumps and extend their useful lifetimes.
The document provides an overview of T-3 Energy Services, Inc., including its history, products and services, markets, growth strategy, and facilities. It notes that the company designs, manufactures, and services pressure and flow control equipment for the oil and gas industry. Forward-looking statements are presented regarding future financial performance and operating results.
This document provides an update to a previous technical report on vertical pump maintenance. It includes descriptions of common vertical pump designs and components. Guidelines are provided for vibration monitoring, diagnostics, troubleshooting, and maintenance of vertical pumps, including repair specifications, alignment procedures, and balancing of rotor assemblies. Various case studies are presented to illustrate issues such as cavitation mitigation, anti-stall hump development, and the effects of adjusting pump lift. Coating and refurbishment techniques are also discussed.
Pamphlet on air suspension system fitted on hybrid coachesSrinivasaRao Guduru
The document provides information on air suspension systems used on Indian Railways hybrid coaches. It describes the main components of the air suspension system, including air springs, levelling valves, reservoirs, and isolating cocks. It also outlines inspection and maintenance procedures, such as checking air springs for leaks and draining reservoirs. Operating instructions are given for train drivers, such as maintaining air pressure and isolating leaky bogies or coaches by closing isolating cocks and limiting train speed.
This presentation outline provides an overview of T-3 Energy Services, Inc., including its history, products, customers, markets, and growth strategies. Key points include:
- T-3 is a leading provider of pressure control equipment and aftermarket services to the oil and gas industry.
- Its product portfolio covers the drilling, production, and transmission phases and includes blowout preventers, control systems, elastomers, chokes, manifolds, and wellhead equipment.
- T-3 has a strong customer base of drilling contractors, rig builders, and E&P operators worldwide and supplies equipment to major international oil and gas markets.
Aasirvatharavi has over 18 years of experience in maintenance operations and technical support for oil and gas facilities. He is proficient in preventative and breakdown maintenance of rotating equipment like compressors, turbines, pumps, and more. Aasirvatharavi has worked extensively in Saudi Arabia, Qatar, Oman, Kuwait, and Bahrain on projects for companies like Saudi Aramco, Qatalum, Oman LNG, and more. He is skilled in planning and scheduling maintenance to maximize uptime and efficiency.
Daewoo doosan dx300 lc excavator service repair manual (serial number 5001 an...ufjjdjkkskemmd
The document provides instructions for troubleshooting and testing a hydraulic system, including adjusting the pump regulator and installing a flow meter. It recommends periodically contacting distributors for updated documentation and manuals. Illustrations are representations and may vary from actual equipment. The summary focuses on the key points of adjusting the pump regulator using a flow meter, balancing pump outputs, and installing a flow meter for testing.
A wellhead control panel controls subsea valves like the master valve and choke valve through hydraulic or pneumatic actuation. It provides power and controls for safe operation of the valves. Frames produces customizable wellhead control panels for single or multiple wells that can be integrated into plant control systems or operate independently with solar power. The panels have sections for hydraulic power units, wellhead controls, and process valve controls.
This document provides maintenance instructions for air suspension systems used on Indian Railways coaches. It describes the working principle of pneumatic suspension and its advantages over coil suspension. It includes details on the construction and components of air springs, as well as the schematic layout of the pneumatic suspension control equipment. Procedures are provided for inspection, maintenance and repair of air springs, pipes, and related components. Guidelines are also given for adjusting bogie clearances and buffer coupler heights when using air suspension.
Clark hwx forklift service repair manualfjjskekdmme
This document provides information about performing planned maintenance on HWX/PWX electric forklifts, including:
1) Sections describe the planned maintenance program, maintenance schedule, and inspection form. Key tasks in the program include inspecting components for damage, checking operations of various systems, and discharging capacitors.
2) Maintenance intervals are provided and should be shortened for severe or extreme operating conditions. The inspection involves visual checks, operational tests, and noting any issues found.
3) A sample inspection form is referenced that technicians can use to document findings from a planned maintenance inspection. Notations are made to indicate if components check out okay or need repair.
Clark esm 25 forklift service repair manualjfdskekdmme
This service manual provides maintenance and repair information for Clark industrial lift trucks. It consists of modules covering specific systems, with each page numbered by group, section and page number. The drive axle group describes the drive axle components and removal/installation procedures. Key steps include draining the transmission fluid, removing mounting fasteners in a specific order, and using lift straps to safely remove the drive axle and motors. Special tools are required for some drive axle service tasks.
Clark pwd 30 40 se service repair manualfhhjsjekmdme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which involve regularly scheduled inspections, adjustments, and lubrications. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, along with suggested time intervals. It also contains sections covering planned maintenance procedures and inspection forms. The overall document provides guidance to service technicians on maintaining Clark trucks through routine maintenance.
Clark hwd 30 40 se service repair manualfhjsjekdmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during scheduled maintenance.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark esm 12 forklift service repair manualdikskekmdmdm
This document provides a summary of service information for the drive axle component of ESM-II trucks. It describes the drive axle assembly and components. Procedures for checking fluid level and changing fluid are outlined. The drive axle removal process involving disconnecting hydraulic lines, motor cables, and removing mounting fasteners is summarized in 14 steps. Special tools required for working on the drive axle are also noted.
Clark esm 25 forklift service repair manualjfdjskmdmme
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking the transmission fluid level and changing the fluid are outlined. The document also provides instructions for removing the drive axle, including disconnecting related components and using lifting equipment. Safety precautions are noted throughout.
Clark esm 12 forklift service repair manualfhsjejkdm
This document provides instructions for servicing the drive axle on an ESM-II truck model. It describes removing and replacing the drive axle, checking and changing the transmission fluid, and disassembling the drive axle. Special tools are required to remove some components like the pinion shaft lock nut and output shaft nut. The drive axle contains metric fasteners and components must be removed in a specified order.
Clark esm 12 forklift service repair manualjfdjskmdmme
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking fluid level and changing fluid are outlined. The process for removing the drive axle is also summarized in 18 steps, with warnings about safety precautions like blocking the truck and using lifting straps. Special tools needed for working on the drive axle are shown.
Clark esm 25 forklift service repair manualdikskekmdmdm
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking the transmission fluid level and changing the fluid are outlined. The document also provides instructions for removing the drive axle, including disconnecting related components and using lifting equipment. Safety precautions are noted throughout.
Clark esm 25 forklift service repair manualfhsjejkdm
This document provides instructions for servicing the drive axle on an ESM-II truck model. It describes removing and replacing the drive axle, checking and changing the transmission fluid, and disassembling the drive axle. Special tools are required to remove some components like the pinion shaft lock nut and output shaft nut. The drive axle contains metric fasteners and components must be removed in a specified order.
This document is the service manual for the Clark SM-560 lift truck. It contains sections on safety, maintenance procedures, inspections, repairs, and specifications. The manual emphasizes the importance of regularly maintaining the lift truck according to the manufacturer's recommendations to ensure safe operation and maximum performance of the vehicle.
Clark tmg 13 20 x forklift service repair manualdidkkmmdm
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark tmg 12 25 forklift service repair manualdidkkmmdm
This document is a service manual for Clark forklifts that contains information on safety, maintenance, repairs, specifications and other technical details. It includes sections on topics such as batteries, motors, brakes, hydraulics, steering and other systems. The manual uses a standardized grouping and numbering system to organize content and make specific information easy to locate. Safety precautions and proper maintenance are emphasized throughout.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
Pamphlet on air suspension system fitted on hybrid coachesSrinivasaRao Guduru
The document provides information on air suspension systems used on Indian Railways hybrid coaches. It describes the main components of the air suspension system, including air springs, levelling valves, reservoirs, and isolating cocks. It also outlines inspection and maintenance procedures, such as checking air springs for leaks and draining reservoirs. Operating instructions are given for train drivers, such as maintaining air pressure and isolating leaky bogies or coaches by closing isolating cocks and limiting train speed.
This presentation outline provides an overview of T-3 Energy Services, Inc., including its history, products, customers, markets, and growth strategies. Key points include:
- T-3 is a leading provider of pressure control equipment and aftermarket services to the oil and gas industry.
- Its product portfolio covers the drilling, production, and transmission phases and includes blowout preventers, control systems, elastomers, chokes, manifolds, and wellhead equipment.
- T-3 has a strong customer base of drilling contractors, rig builders, and E&P operators worldwide and supplies equipment to major international oil and gas markets.
Aasirvatharavi has over 18 years of experience in maintenance operations and technical support for oil and gas facilities. He is proficient in preventative and breakdown maintenance of rotating equipment like compressors, turbines, pumps, and more. Aasirvatharavi has worked extensively in Saudi Arabia, Qatar, Oman, Kuwait, and Bahrain on projects for companies like Saudi Aramco, Qatalum, Oman LNG, and more. He is skilled in planning and scheduling maintenance to maximize uptime and efficiency.
Daewoo doosan dx300 lc excavator service repair manual (serial number 5001 an...ufjjdjkkskemmd
The document provides instructions for troubleshooting and testing a hydraulic system, including adjusting the pump regulator and installing a flow meter. It recommends periodically contacting distributors for updated documentation and manuals. Illustrations are representations and may vary from actual equipment. The summary focuses on the key points of adjusting the pump regulator using a flow meter, balancing pump outputs, and installing a flow meter for testing.
A wellhead control panel controls subsea valves like the master valve and choke valve through hydraulic or pneumatic actuation. It provides power and controls for safe operation of the valves. Frames produces customizable wellhead control panels for single or multiple wells that can be integrated into plant control systems or operate independently with solar power. The panels have sections for hydraulic power units, wellhead controls, and process valve controls.
This document provides maintenance instructions for air suspension systems used on Indian Railways coaches. It describes the working principle of pneumatic suspension and its advantages over coil suspension. It includes details on the construction and components of air springs, as well as the schematic layout of the pneumatic suspension control equipment. Procedures are provided for inspection, maintenance and repair of air springs, pipes, and related components. Guidelines are also given for adjusting bogie clearances and buffer coupler heights when using air suspension.
Clark hwx forklift service repair manualfjjskekdmme
This document provides information about performing planned maintenance on HWX/PWX electric forklifts, including:
1) Sections describe the planned maintenance program, maintenance schedule, and inspection form. Key tasks in the program include inspecting components for damage, checking operations of various systems, and discharging capacitors.
2) Maintenance intervals are provided and should be shortened for severe or extreme operating conditions. The inspection involves visual checks, operational tests, and noting any issues found.
3) A sample inspection form is referenced that technicians can use to document findings from a planned maintenance inspection. Notations are made to indicate if components check out okay or need repair.
Clark esm 25 forklift service repair manualjfdskekdmme
This service manual provides maintenance and repair information for Clark industrial lift trucks. It consists of modules covering specific systems, with each page numbered by group, section and page number. The drive axle group describes the drive axle components and removal/installation procedures. Key steps include draining the transmission fluid, removing mounting fasteners in a specific order, and using lift straps to safely remove the drive axle and motors. Special tools are required for some drive axle service tasks.
Clark pwd 30 40 se service repair manualfhhjsjekmdme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which involve regularly scheduled inspections, adjustments, and lubrications. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, along with suggested time intervals. It also contains sections covering planned maintenance procedures and inspection forms. The overall document provides guidance to service technicians on maintaining Clark trucks through routine maintenance.
Clark hwd 30 40 se service repair manualfhjsjekdmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during scheduled maintenance.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark esm 12 forklift service repair manualdikskekmdmdm
This document provides a summary of service information for the drive axle component of ESM-II trucks. It describes the drive axle assembly and components. Procedures for checking fluid level and changing fluid are outlined. The drive axle removal process involving disconnecting hydraulic lines, motor cables, and removing mounting fasteners is summarized in 14 steps. Special tools required for working on the drive axle are also noted.
Clark esm 25 forklift service repair manualjfdjskmdmme
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking the transmission fluid level and changing the fluid are outlined. The document also provides instructions for removing the drive axle, including disconnecting related components and using lifting equipment. Safety precautions are noted throughout.
Clark esm 12 forklift service repair manualfhsjejkdm
This document provides instructions for servicing the drive axle on an ESM-II truck model. It describes removing and replacing the drive axle, checking and changing the transmission fluid, and disassembling the drive axle. Special tools are required to remove some components like the pinion shaft lock nut and output shaft nut. The drive axle contains metric fasteners and components must be removed in a specified order.
Clark esm 12 forklift service repair manualjfdjskmdmme
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking fluid level and changing fluid are outlined. The process for removing the drive axle is also summarized in 18 steps, with warnings about safety precautions like blocking the truck and using lifting straps. Special tools needed for working on the drive axle are shown.
Clark esm 25 forklift service repair manualdikskekmdmdm
This document provides a summary of service information for the drive axle component of an ESM-II truck model. It describes the drive axle assembly and components. Procedures for checking the transmission fluid level and changing the fluid are outlined. The document also provides instructions for removing the drive axle, including disconnecting related components and using lifting equipment. Safety precautions are noted throughout.
Clark esm 25 forklift service repair manualfhsjejkdm
This document provides instructions for servicing the drive axle on an ESM-II truck model. It describes removing and replacing the drive axle, checking and changing the transmission fluid, and disassembling the drive axle. Special tools are required to remove some components like the pinion shaft lock nut and output shaft nut. The drive axle contains metric fasteners and components must be removed in a specified order.
Similar to Clark pwx forklift service repair manual (11)
This document is the service manual for the Clark SM-560 lift truck. It contains sections on safety, maintenance procedures, inspections, repairs, and specifications. The manual emphasizes the importance of regularly maintaining the lift truck according to the manufacturer's recommendations to ensure safe operation and maximum performance of the vehicle.
Clark tmg 13 20 x forklift service repair manualdidkkmmdm
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark tmg 12 25 forklift service repair manualdidkkmmdm
This document is a service manual for Clark forklifts that contains information on safety, maintenance, repairs, specifications and other technical details. It includes sections on topics such as batteries, motors, brakes, hydraulics, steering and other systems. The manual uses a standardized grouping and numbering system to organize content and make specific information easy to locate. Safety precautions and proper maintenance are emphasized throughout.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
Clark pwd 36 forklift service repair manualdidkkmmdm
This document provides instructions for performing planned maintenance on Clark industrial trucks. It outlines visual inspections, operational tests, and checks of components like the battery, tires, frame, control handle, steering, brakes, travel speeds, and coast control. Technicians are instructed to note any issues found on a check sheet using a coding system to indicate the urgency of repairs needed.
Clark pwd 30 forklift service repair manualdidkkmmdm
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found on a check sheet using codes to indicate the urgency of repairs needed, from minor adjustments to replacements requiring a shop visit. Visual inspections and keeping electrical components jewelry-free are emphasized for safety.
Clark pwd 25 forklift service repair manualdidkkmmdm
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should carefully inspect all systems and note any issues found on the maintenance check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized throughout, including wearing protective equipment and disabling trucks before working on electrical components.
The document is a service manual that provides general information and specifications for Clark PWT tow tractors and PWC center controlled pallet trucks, including details on their electrical systems, dimensions, capacities, component specifications, and maintenance requirements. It also includes a table of contents listing the sections covered in the manual, and notes that the power sections of the PWT and PWC are the same despite their different applications.
This document provides specifications, maintenance schedules, and repair procedures for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes sections on specifications, planned maintenance, adjustments, electrical systems, transmissions, and safety practices. The planned maintenance section outlines inspection and lubrication intervals, with tasks grouped into daily, monthly, quarterly, biannual, and annual maintenance checks.
This document provides specifications, maintenance schedules, adjustment procedures, and safety information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to keep the trucks in safe operating condition, including inspections, operational checks, cleaning, lubrication, and adjustments. The document emphasizes following maintenance procedures and safety practices to avoid hazards that could result in injury or death. It also provides specifications for electrical systems, fluids, tires, and other components.
This document provides specifications, maintenance schedules, adjustment procedures, and safety information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to keep the trucks safely operating, including inspections, operational checks, cleaning, lubrication, and adjustments. The document emphasizes safety practices for maintenance, such as raising the wheels, disconnecting power, and using blocks or stands before working under a truck.
This document provides specifications, maintenance schedules, adjustment procedures, and safety information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to keep the trucks in safe operating condition, including inspections, operational checks, cleaning, lubrication, and adjustments. Safety practices for maintenance are also listed, such as disconnecting power sources before working on electrical systems, and using lifting equipment rated for heavy components.
Caterpillar cat 336 f ln excavator (prefix zbj) service repair manual (zbj000...didkkmmdm
This document provides instructions for assembling and disassembling a travel motor on Caterpillar 336F L and 336F LN excavators powered by a C9.3 engine. It lists required tools and parts and includes diagrams illustrating the 27 steps to assemble the travel motor. Removal instructions are also provided in 13 steps, including draining fluids and marking components for proper reinstallation.
Caterpillar cat 336 f ln excavator (prefix wtz) service repair manual (wtz000...didkkmmdm
This document provides instructions to disassemble and assemble the travel motor on a 336F L and 336F LN excavator. The disassembly procedure involves removing 30 parts from the travel motor in 29 steps. The assembly procedure involves installing 35 parts into the travel motor in 10 steps, and notes that springs must be installed correctly and tools are needed to install seals and retainers safely.
Caterpillar cat 336 f ln excavator (prefix rbc) service repair manual (rbc000...didkkmmdm
This document provides instructions for disassembling the travel motor on a 336F LN excavator. It describes 27 steps to completely disassemble the travel motor, removing components like the motor head assembly, various plugs, seals, springs, relief valves, and more. Detailed illustrations accompany each step to show how to properly remove and disassemble the parts. Safety notices are included throughout to warn of potential hazards like released spring forces during disassembly.
Caterpillar cat 336 f ln excavator (prefix nbs) service repair manual (nbs000...didkkmmdm
This document provides instructions for disassembling the travel motor on a 336F L & 336F LN Excavator. It outlines 27 steps to remove parts like the motor head assembly, springs, seals, relief valves, plugs and spools. Various tools are required including a driver group, retaining ring pliers, bearing puller group and lifting eye assembly to safely remove parts and release spring forces during disassembly.
Caterpillar cat 336 f ln excavator (prefix kft) service repair manual (kft000...didkkmmdm
The document provides instructions for disassembling a 336F excavator travel motor. It describes 27 steps to remove components such as the motor head assembly, springs, seals, relief valves, plugs and bolts. Various tools are required including a driver group, retaining ring pliers, bearing puller group and eyebolt for lifting components. Safety precautions are provided to release spring forces and contain fluids.
Caterpillar cat 336 f ln excavator (prefix dkf) service repair manual (dkf000...didkkmmdm
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 336F L and 336F LN excavator models. It outlines 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. It then describes 17 steps to reassemble the travel motor by installing these same components in the reverse order. Tools required are also listed.
Caterpillar cat 336 f l excavator (prefix zbj) service repair manual (zbj0000...didkkmmdm
This document provides instructions for assembling and disassembling a travel motor on Caterpillar 336F L and 336F LN excavators powered by a C9.3 engine. It describes the required tools and parts, and provides a step-by-step process with illustrations for removing and installing the final drive, travel motor, and various components like seals, springs, and plates. The summary focuses on the high-level process and does not include part numbers or other specific details.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. CONTENTS
SM 781, May '07 CONTENTS -1
Contents by Group
Contents are listed here by Group number :
PS PERIODIC SERVICE
12 BATTERY
14 WIRING
16 ELECTRIC MOTORS
17 CONTACTORS
19 MOTOR CONTROLS
20 DRIVE UNIT
23 BRAKE SYSTEM
25 CASTER ASSEMBLY
28 HYDRAULIC SYSTEM
34 LIFT CYLINDERS
35 LIFT LINKAGE and LOAD WHEELS
39 SHEET METAL
40 SPECIFICATIONS
3. Copyright Clark Material Handling 2007 SM781, May ’07
Truck Models Covered by this Manual
This manual consists of “base” module that pertains
to all HWX/PWX models and other modules that
pertain only to specific models. Manuals shipped
with the truck contain the base module and the mod-
ules specific to the purchased truck.
You may, however, purchase specific modules and
expand your manual to fully cover multiple models.
To do so, order the desired modules as you would
any other Clark part.
Arrangement and Use of this Manual
Clark arranges parts and service procedures by stan-
dardized Groups. In this manual, Groups are similar
to “chapters”. Groups are listed in the indexes on the
next page.
Each Group begins with a table of contents that
shows the Sections contained within the Group.
Lengthy Sections also begin with a table of contents.
Each Group and Section has an identifying name and
number, or “ID”.
Each page also has a unique ID. The page ID con-
sists of three numbers separated by hyphens. The
three numbers represent the Group number, the Sec-
tion number, and the page number. For example,
“00-1-2” on the lower corner of the page indicates
Group 00, Section 1, page 2.
The Group number sometimes has a letter or letters
added to it in parentheses if one or more variations of
the Group exist. For example, if the truck has a stan-
dard transaxle, Group 06 is expressed as “06(S)”; if
the truck has a hydrostatic transmission, Group 06 is
expressed as “06(H)”.
You can quickly locate a specific point in the manual
by using the headers and footers that appear on every
Section page. The following illustration points out
these areas.
This manual is intended for the use of trained service
personnel. Please read Group SA, “Safe Mainte-
nance”, and the Operator’s Manual before working
on or operating the truck.
4. GROUP PS PERIODIC SERVICE
SM 781, May '07 Group PS PERIODIC SERVICE,
GROUP PS
PERIODIC SERVICE
Maintenance Schedule .................................... Section 1
Planned Maintenance Program ...................... Section 2
The PM Inspection Form ................................. Section 3
5. Group PS, Periodic Service
SM 781, May ’07 Maintenance Schedule • PS-1-1
“Periodic Service” and “Planned Main-
tenance”
The term “periodic service” includes all maintenance
tasks that should be performed on a regularly scheduled
basis.
The term “Planned Maintenance” indicates a formalized
program of basic inspections, adjustments, and lubrica-
tions that the Clark service organization provides custom-
ers at a prescribed interval, usually 50-250 hours. The
recommended basic “Planned Maintenance” procedure is
given in Section 2 of this Group.
The current Section,”Maintenance Schedules,” specifies
all maintenance tasks.including Planned Maintenance
tasks.that should be performed periodically, and suggests
intervals at which they should be performed.
Determining Maintenance Intervals
Time intervals on the charts on the next four pages and
elsewhere in this manual relate to truck operating hours as
recorded on the hourmeter, and are based on experience
Clark has found to be convenient and suitable under nor-
mal operation. Standard operating condition classifica-
tions are:
Normal Operation: Eight-hour material handling, mostly
in buildings or in clean, open air on clean, paved surfaces.
Severe Operation: Prolonged operating hours or constant
usage.
Extreme Operation:
• In sandy or dusty locations, such as cement plants,
lumber mills, and coal dust or stone crushing sites.
• High-temperature locations, such as steel mills and
foundries.
• Sudden temperature changes, such as constant trips
from buildings into the open air, or in refrigeration
plants.
If the lift truck is used in severe or extreme operating con-
ditions, the maintenance intervals should be shortened
accordingly.
IMPORTANT
MAINTENANCE INTERVALS. If the lift
truck is used in severe or extreme operating
conditions, the maintenance intervals should
be shortened ace. Put upright in vertical posi-
tion and fully lower the forks or attachment.
Section 1.
Maintenance Schedule
6. Group PS, Periodic Service
SM 781, May ’07 Planned Maintenance Program • PS-2-1
P.M. CHECK SHEET
A special coding system on the P.M. Check Sheet allows
truck condition to be reported with a minimum number of
words. As the P.M. is performed, a check mark should be
made in the appropriate box of the component being
checked.
• ( √ ) indicates the particular truck component or
system has been checked and is O.K.
• (x) indicates the component or system is in need of
a minor adjustment or service (not part of the nor-
mal P.M.) that should be taken care of in the near
future.
• (r) indicates there is a potential problem that could
result in damage to a component or system and
requires attention.
• (s) indicates the need for urgent repair or replace-
ment of a component or system and the truck
should be shut down as eminent damage or possi-
ble injury may result.
The nature of problems found during a PM should be
noted in the “comments” portion of the check sheet.
Whenever a system or component is faulty or unsafe, it
must be noted on the check sheet, and reported to the des-
ignated authority at the conclusion of the P.M.
WARNING
!
Remove all jewelry before examining electri-
cal components.
Visual Inspection
A. Oil leaks √
B. Switches √
C. Drive Tire √
D. Load Wheels √
E. Caster Wheels √
F. Control Linkage √
Operational Tests
A. Brakes s
B. Brake Switch r
C. Horn √
D. Steering √
E. Speed Control x
F. Lift and Lower Control √
CODE
√ = O.K
O.K. x = Adjust(Not P.M)
Pontential r = Repair or Replace
Urgent s = Requires Shop Repair
Section 2.
Planned Maintenance Program
7. Group PS, Periodic Service
PS-2-2 • Planned Maintenance Program SM 781, May ’07
Visual Inspection
1, Inspect Battery Plug & Truck Recelitacle
• Disconnect battery from truck.
• Inspect the spring loaded connectors in the truck
battery receptacle and check the battery plug con-
nectors. Severely burned connectors should be
noted on the P.M. check sheet.
2, Inspect Battery Cover for damage
• The cover should not be dented. A badly dented
Check Cover for Damage cover could short out
across the battery cell connectors.
• The cover should be free to swing open and closed
without binding.
3_ Inspect Pallet Forks for obvious damage
• Forks should not be bent or warped. If the forks are
damaged, report condition to the designated
authority.
4. Rider Models
• l Inspect Frame Components
• l Check truck console, access cover and doors for
damage.
• l Inspect nameplates and decals for damage and to
be sure they are not missing.
8. Group PS, Periodic Service
SM 781, May ’07 Planned Maintenance Program • PS-2-3
4A. Walkie Models
• Inspect Frame Components
• Check truck console, access cover and doors for
damage.
• Inspect nameplates and decals for damage and to
be sure they m not missing.
5, Check for obvious oil leaks
• Make a quick overall inspection for leakage. If an
oil leak appears to be major, note condition on the
check sheet for immediate attention. Minor leaks
should be repaired during the P.M.
6. Inspect Tires & Wheels
• Check for obvious damage to tires on the load,
caster and drive wheels.
• Look for excessive tire wear, cuts, breaks, chunk-
ing or bond failure between the tires and wheels.
Note condition on the PM check sheet.
• Remove embedded objects from the tires.
• Be sure, wheel fasteners are secure and none are
missing.
• Make certain grease fittings are not damaged or
missing.
7. Expose Internal Components
• Open the access doors exposing the drive unit,
brake, lift cylinder, hydraulic unit and SCR control.
Each door hangs on a hinge pin. Lift the doors
from their pins and set them to one side.
9. Group PS, Periodic Service
PS-2-4 • Planned Maintenance Program SM 781, May ’07
8. Connect Truck Battery
• Connect truck battery and check truck operation.
Operational Tests
9. All Models
• Turn the key switch on.
10. All Models
Check the horn to be sure it operates.
11. All Models
• Check the hour meter to be sure it operates.
10. Group PS, Periodic Service
SM 781, May ’07 Planned Maintenance Program • PS-2-5
12. Check Steer Control Handle
• Walkie Models
• Be certain the control handle is mounted securely
at the base of the drive unit.
• Make sure fasteners are tight and none are none
missing.
• Rider Models
• Check the mounting bracket to be sure it is
securely mounted to the base of the drive unit.
• Make sure fasteners are tight and none are missing.
13. Check Steering
• Operate truck in reverse at a slow rate of speed.
Move control handle through a full right and full
left turn. Steering should be smooth without bind-
ing or hesitation.
• If there is binding, hard spots or movement appears
to be stiff this indicates either lack of lubrication,
misadjusted or damaged steering ring.
• Report condition on the P.M. check sheet.
14. Check Brake Oneration
• Move the steer control handle downward 10 °
degrees from vertical (brake on) position.
• Operate truck in reverse at a slow rate of speed.
• Slowly move control handle upward from the 10 °
travel (brake off) position.
As Control Handle
annroaches "Brake On" position:
1. The brake switch should operate shutting off the
drive motor.
2. The brake should operate bringing the truck to a stop.
11. Group PS, Periodic Service
PS-2-6 • Planned Maintenance Program SM 781, May ’07
• Operate the truck in forward at a slow rate of
speed.
• Slowly move control handle upward from the 10 °
(brake off) position. The brake should apply when
handle reaches the full up (brake on) position.
• Now, check the brake at a high rate of speed in
both forward and reverse directions.
14A. Next, check for proper brake operation by moving
the handle downward from the 10 ° (brake off)
position. The brake check should be done at Low
and High Speeds, and in Forward & Reverse direc-
tions.
• If operation is not satisfactory, note condition on
the P.M. check sheet. Report condition to desig-
nated authority for immediate attention.
NOTE
Plugging Control is normally used for grad-
ual brake applications. Braking with the
steer control handle is normally used in
emergency situations and parking the truck.
WARNING
!
After checking the coast control, be certain to
deactivate this function position before
resuming normal truck travel.
15. Optional Coast Control (HWX Models)
The coast control deactivates the brake and
enables the truck to be "jogged" with the travel
control and coasted for order picking.
• Press the two order picking switches at the same
time for 1 sec to activate the coast control function.
• Select the Forward switch ON and press one of the
order picking switches for 1 sec to deactivate the
coast control function.
CAUTION
!
Be sure the brake switch should be OFF
position during activating the coast control
function.
16. Check Travel Speeds Check Acceleration
Check High Speed
• Drive truck in a straight line, looking in the direc-
tion of travel.
• Listen for any unusual drive train noise.
• Accelerate from low to high speed. Acceleration
should be a smooth transition from creep through
12. Group PS, Periodic Service
SM 781, May ’07 Planned Maintenance Program • PS-2-7
top speed. If transition is erratic, the accelerator
circuit should be checked.
17. Check Hi-Speed Control
• Drive truck forward, in a straight line of travel.
• Fully rotate Directional Speed Control (1) until
maximum (solid state control) speed is obtained
• Depress Hi-Speed Button (2). This transition
should be smooth. If it is not, if it is erratic, jerky
etc., the accelerator should be adjusted (Group 19).
Note condition on the P.M. check sheet.
18. Override Control
• The override control is used to by-pass the emer-
gency reversal switch circuit. This is desirable
when the truck is operating in areas where plastic
strip curtain doors (etc.) are used.
• Example:
• When moving a truck through this type door, pres-
sure from the door strips can cause the emergency
reversal switch to operate changing the direction of
truck travel. By overriding the reversal switch, the
truck can pass through the curtain door without
miss hap.
• To simulate the above, operate truck in slow speed
reverse. "Depress button to override" and then
depress the reversal (belly) switch. Truck travel
should remain in slow speed reverse. Note condi-
tion on the P.M. check sheet.
19. Elevate and Lower Pallet Forks
• Elevate pallet forks to maximum lift height. As the
forks elevate, check to be sure they elevate
smoothly and evenly without binding.
• Lower forks. Look for erratic motion as they lower.
They should lower smoothly without hesitation.
• If there is erratic, jerking motion or binding of
linkage as the forks elevate or lower, the lift link-
age should be checked and adjusted (Group 35).
Note condition on the P.M. check sheet.
20. Discharge the Capacitors
• Be sure the battery is unplugged.
• Discharge capacitors using a 100 ohm, 10 watt
resistor connected between the Positive and Nega-
tive power terminals on the control. Hold the resis-
tor in place for 10 seconds before removing.
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14. Group PS, Periodic Service
PS-2-8 • Planned Maintenance Program SM 781, May ’07
CAUTION
!
Using a shorting device without a "resistor
load" could cause damage to the control.
WARNING
!
Discharging the capacitors without using
specified resistor could cause serious Injury
to yourself and bystanders.
WARNING
!
Prior to discharging the capacitors, make
certain the cover is installed on the control
panel power base.
21. HWX Models
• Inspect Operator Grab Rail
• Check hand rail for security of mounting. Try mov-
ing hand rail fore and aft checking for loose con-
nections and damage. The mounting bolts should
be torqued to lOO- 120 lb. in.
• Make certain the switch housing is mounted
securely and the switches are not damaged.
• Check wire harness condition. Check for loose
connections and harness damage. Report condition
on P.M. check sheet
15. Group PS, Periodic Service
SM 781, May ’07 The PM Inspection Form • PS-3-1
• As an aid to service technicians performing and
documenting PM inspections, Clark has prepared
an Electric Truck Planned Maintenance Report
form. (Sample appears on the next page.)
• Use this form as a checklist, and make a record of
your inspection and truck condition. Note the spe-
cial coding system for indicating the importance of
needed repairs and/ or adjustments.
Section 3
The PM Inspection Form