This document is a service manual table of contents for an SM-614 service manual. It contains sections on general information, electric control, hydraulic system, drive assembly, brake system, steering system, load carrier, body and frame, and optional equipment. Each section contains multiple subsections and lists the page numbers for each. It also includes general specifications for PWT and PWC models, serial number location information, guidance on record keeping, a list of required tools, a torque chart, and notices regarding safety and original equipment.
This document is a service manual table of contents for an SM-614 service manual. It contains sections on general information, electric control, hydraulic system, drive assembly, brake system, steering system, load carrier, body and frame, and optional equipment. Each section contains multiple subsections and lists the page numbers for each. It also includes notices about safety and liability as well as specifications for PWT and PWC models, serial number location, record keeping guidelines, required tools, a torque chart, and conversion factors.
The document provides a 10-step method for selecting an actuator for damper retrofit applications. It includes tables to help determine the necessary actuator specifications based on the damper size, type, torque requirements, control inputs, and other application details. An example calculation is also provided to demonstrate how to size an actuator for a specific damper retrofit project.
1. The document is a service manual that provides specifications and adjustment procedures for a colour television.
2. It includes block diagrams of the chassis and ICs, safety notices, a parts list, and an on-screen service menu table with initial values and adjustment ranges for various service menu items.
3. The service menu can be accessed by pressing buttons on the remote while holding the TV menu button, and allows remote adjustment of items like colour balance, geometry, etc. The adjusted values are stored in memory.
Diagnóstico y programación de mercedes benzabsolute scan
ABSOLUTE SCAN "INSIDE YOUR MACHINE"
ON-BOARD DIAGNOSTICS ENGINEERING
DIAGNÓSTICO OBD2 DE VEHÍCULOS
DIAGNÓSTICO OBD2 ESTÁNDAR Y SISTEMAS ESPECÍFICOS
DIAGNÓSTICO EN VIVO
DIAGNÓSTICO Y PROGRAMACIÓN DE MERCEDES-BENZ
ALTO SEGUENCOMA 1RA MESETA CALLE 1A #62 Z. SUR LA PAZ; BOLIVIA, PLURINATIONAL STATE OF
TELÉFONOS: 71223957, 61123909 Y 2782666
SOUTH AMERICA
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
M pact new air circuit breaker 400-4000 atwinkleerai
Electrical air circuit breaker is a switching device which can be operated manually as well as automatically for controlling and protection of electrical power system respectively. Air circuit breaker, is the kind of circuit breaker which operates in air at atmospheric pressure.
Toyota 5FB15 Forklift Service Repair Manualufdjjdjkkemmd
This is the Highly Detailed factory service repair manual for theTOYOTA 5FB15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FB15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Battery
Control Circuit
Maltidisplay Functions
Electrical System Troubleshooting
Motor
Drive Unit
Front Axle
Rear Axle
Wheels
Steering
Brake
Body
Material Handling System
Mast
Cylinders
Oil Pumps
Oil Control Valve
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FB15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Toyota 5FBE15 Forklift Service Repair Manualfujdfjjkskedmm
This is the Highly Detailed factory service repair manual for theTOYOTA 5FBE15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FBE15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Battery
Control Circuit (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1-1999.1)
Control Circuit (For other than U.S.A)(1998.9~) / (For UL.U.S.A.CANADA)(1999.2~)
Multi-Display Function (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1~)
Multi-Display Function (For other than U.S.A)(1998.9~)
Electrical System Troubleshooting (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1~)
Electrical System Troubleshooting (For other than U.S.A)(1998.9~)
Motor
Front Axle and Transmission (1993.1~1998.1)
Front Axle and Drive Unit (1998.2~)
Rear Axle (1993.1~1998.1)
Rear Axle (1998.2~)
Steering
Brake (1993.1~1998.1)
Brake (1998.2~)
Body and Frame
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FBE15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document is a service manual table of contents for an SM-614 service manual. It contains sections on general information, electric control, hydraulic system, drive assembly, brake system, steering system, load carrier, body and frame, and optional equipment. Each section contains multiple subsections and lists the page numbers for each. It also includes notices about safety and liability as well as specifications for PWT and PWC models, serial number location, record keeping guidelines, required tools, a torque chart, and conversion factors.
The document provides a 10-step method for selecting an actuator for damper retrofit applications. It includes tables to help determine the necessary actuator specifications based on the damper size, type, torque requirements, control inputs, and other application details. An example calculation is also provided to demonstrate how to size an actuator for a specific damper retrofit project.
1. The document is a service manual that provides specifications and adjustment procedures for a colour television.
2. It includes block diagrams of the chassis and ICs, safety notices, a parts list, and an on-screen service menu table with initial values and adjustment ranges for various service menu items.
3. The service menu can be accessed by pressing buttons on the remote while holding the TV menu button, and allows remote adjustment of items like colour balance, geometry, etc. The adjusted values are stored in memory.
Diagnóstico y programación de mercedes benzabsolute scan
ABSOLUTE SCAN "INSIDE YOUR MACHINE"
ON-BOARD DIAGNOSTICS ENGINEERING
DIAGNÓSTICO OBD2 DE VEHÍCULOS
DIAGNÓSTICO OBD2 ESTÁNDAR Y SISTEMAS ESPECÍFICOS
DIAGNÓSTICO EN VIVO
DIAGNÓSTICO Y PROGRAMACIÓN DE MERCEDES-BENZ
ALTO SEGUENCOMA 1RA MESETA CALLE 1A #62 Z. SUR LA PAZ; BOLIVIA, PLURINATIONAL STATE OF
TELÉFONOS: 71223957, 61123909 Y 2782666
SOUTH AMERICA
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
M pact new air circuit breaker 400-4000 atwinkleerai
Electrical air circuit breaker is a switching device which can be operated manually as well as automatically for controlling and protection of electrical power system respectively. Air circuit breaker, is the kind of circuit breaker which operates in air at atmospheric pressure.
Toyota 5FB15 Forklift Service Repair Manualufdjjdjkkemmd
This is the Highly Detailed factory service repair manual for theTOYOTA 5FB15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FB15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Battery
Control Circuit
Maltidisplay Functions
Electrical System Troubleshooting
Motor
Drive Unit
Front Axle
Rear Axle
Wheels
Steering
Brake
Body
Material Handling System
Mast
Cylinders
Oil Pumps
Oil Control Valve
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FB15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Toyota 5FBE15 Forklift Service Repair Manualfujdfjjkskedmm
This is the Highly Detailed factory service repair manual for theTOYOTA 5FBE15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FBE15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Battery
Control Circuit (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1-1999.1)
Control Circuit (For other than U.S.A)(1998.9~) / (For UL.U.S.A.CANADA)(1999.2~)
Multi-Display Function (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1~)
Multi-Display Function (For other than U.S.A)(1998.9~)
Electrical System Troubleshooting (For Other than U.S.A)(1993.1-1998.8) / (For U.S.A)(1993.1~)
Electrical System Troubleshooting (For other than U.S.A)(1998.9~)
Motor
Front Axle and Transmission (1993.1~1998.1)
Front Axle and Drive Unit (1998.2~)
Rear Axle (1993.1~1998.1)
Rear Axle (1998.2~)
Steering
Brake (1993.1~1998.1)
Brake (1998.2~)
Body and Frame
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FBE15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This service manual covers Clark PWT tow tractors and PWC center controlled pallet trucks manufactured after 1989, providing specifications and maintenance information. Standard PWT models have a 1.0 or 2.5 HP motor and can tow up to 10,000 pounds, while PWC models have a 2.5 HP motor and 6000 or 8000 pound capacity. The document includes sections on general information, electrical systems, hydraulics, drive systems, brakes, steering, load carriers, frames, and optional equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual covers Clark PWT tow tractors and PWC center controlled pallet trucks manufactured after 1989, providing specifications and maintenance information. Standard PWT models have a 1.0 or 2.5 HP motor and can tow up to 10,000 lbs, while PWC models have a 2.5 HP motor and 6000 or 8000 lb capacity. The document includes sections on general information, electrical systems, hydraulics, drive systems, brakes, steering, load carriers, frames, and optional equipment.
The document is a service manual that provides general information and specifications for Clark PWT tow tractors and PWC center controlled pallet trucks, including details on their electrical systems, dimensions, capacities, component specifications, and maintenance requirements. It also includes a table of contents listing the sections covered in the manual, and notes that the power sections of the PWT and PWC are the same despite their different applications.
Jcb 8030 z mini excavator service repair manual sn 1228500 onwardsjkmsedopl
This document provides information about identifying JCB machines, including identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS/FOGS labels. It discusses the data plate attached to the front of the machine, which contains the product identification number and serial number. It also describes identifying information found on engine identification plates, including the engine type, build list, country of manufacture, serial number, and year of manufacture. The summary advises being careful when modifying or repairing ROPS, TOPS, and FOGS structures, as improper repairs can compromise safety.
Jcb 8035 z mini excavator service repair manual sn 1230500 onwardsjkmsedopl
This document provides information about identifying machines, standard torque settings for fasteners, and service tools for a JCB 8025Z, 8030Z, and 8035Z service manual. It identifies the machine models and serial numbers covered by the manual. It also outlines the section numbering format and units of measurement used. Tables are included that list standard torque settings for UNF and metric grade fasteners under different conditions. Identification plates and numbers on the machine are described. A list of service tools and consumables is also referenced for different sections of the manual.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fjsjekdmmeme
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the component locations and assembly sequences.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjsjekdmmeme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, bolts, and using a lifting device due to the head's weight of 95 kg.
Caterpillar cat 318 b n excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b ln excavator (prefix 7kz) service repair manual (7kz000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfl) service repair manual (cfl00001 ...fjsjekdmmeme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) It details 21 steps for disassembly, including removing gears, shafts, seals, and housing components.
3) The 19 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, lubricating, and using various tools to set proper torque and clearance.
This service manual covers Clark PWT tow tractors and PWC center controlled pallet trucks manufactured after 1989, providing specifications and maintenance information. Standard PWT models have a 1.0 or 2.5 HP motor and can tow up to 10,000 pounds, while PWC models have a 2.5 HP motor and 6000 or 8000 pound capacity. The document includes sections on general information, electrical systems, hydraulics, drive systems, brakes, steering, load carriers, frames, and optional equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual provides maintenance and repair information for PWT tow tractors and PWC center controlled pallet trucks, including specifications for electrical systems, dimensions, capacities, component details, and a list of required tools. Standard specifications are provided for models of both the PWT and PWC, including motor type, gear ratios, speeds, dimensions, weight, battery options, tire types, and performance capacities. The document also includes sections on record keeping, torque charts, and maintenance recommendations to assist technicians in properly servicing the equipment.
This service manual covers Clark PWT tow tractors and PWC center controlled pallet trucks manufactured after 1989, providing specifications and maintenance information. Standard PWT models have a 1.0 or 2.5 HP motor and can tow up to 10,000 lbs, while PWC models have a 2.5 HP motor and 6000 or 8000 lb capacity. The document includes sections on general information, electrical systems, hydraulics, drive systems, brakes, steering, load carriers, frames, and optional equipment.
The document is a service manual that provides general information and specifications for Clark PWT tow tractors and PWC center controlled pallet trucks, including details on their electrical systems, dimensions, capacities, component specifications, and maintenance requirements. It also includes a table of contents listing the sections covered in the manual, and notes that the power sections of the PWT and PWC are the same despite their different applications.
Jcb 8030 z mini excavator service repair manual sn 1228500 onwardsjkmsedopl
This document provides information about identifying JCB machines, including identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS/FOGS labels. It discusses the data plate attached to the front of the machine, which contains the product identification number and serial number. It also describes identifying information found on engine identification plates, including the engine type, build list, country of manufacture, serial number, and year of manufacture. The summary advises being careful when modifying or repairing ROPS, TOPS, and FOGS structures, as improper repairs can compromise safety.
Jcb 8035 z mini excavator service repair manual sn 1230500 onwardsjkmsedopl
This document provides information about identifying machines, standard torque settings for fasteners, and service tools for a JCB 8025Z, 8030Z, and 8035Z service manual. It identifies the machine models and serial numbers covered by the manual. It also outlines the section numbering format and units of measurement used. Tables are included that list standard torque settings for UNF and metric grade fasteners under different conditions. Identification plates and numbers on the machine are described. A list of service tools and consumables is also referenced for different sections of the manual.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fjsjekdmmeme
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the component locations and assembly sequences.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjsjekdmmeme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, bolts, and using a lifting device due to the head's weight of 95 kg.
Caterpillar cat 318 b n excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b ln excavator (prefix 7kz) service repair manual (7kz000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfl) service repair manual (cfl00001 ...fjsjekdmmeme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) It details 21 steps for disassembly, including removing gears, shafts, seals, and housing components.
3) The 19 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, lubricating, and using various tools to set proper torque and clearance.
Caterpillar cat 311 c u excavator (prefix pad) service repair manual (pad0000...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c u excavator (prefix cke) service repair manual (cke0000...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjsjekdmmeme
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate
2. Camshaft
3. Camshaft bearings
4. Connecting rod bearings
5. Crankshaft main bearings
The instructions describe each removal and installation step in detail and include notes about proper procedure, tool usage, torque specifications and checks to perform.
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2. TABLE OF CONTENTS
GENERAL INFORMATION (GI)
Section 1 Pages l-3
Section 2 Page 1
Section 3 Pages l-2
Section 4 Pages 1-16
Section 5 Pages l-9
Section 6 Pages l-9
Section 7 Pages l-6
ELECTRIC CONTROL (EC)
Section 1 Pages l-5
Section 2 Pages l-30
Section 3 Pages l-10
Section 4 Pages 1-19
Section 5 Pages l-8
Section 6 Pages l-8
.
Section 7 Pages 1-9
HYDRAULIC SYSTEM (IID)
Section 1 Pages l-8
Section 2 Pages 1-8
DRIVE ASSEMBLY (DA)
Section 1 Pages l-4
Section 2 Pages l-5
Section 3 Pages l-3
Section 4 Pages l-6
Section 5 Pages 1-21
Section 6 Pages l-2
BRAKE SYSTEM (BR)
Section 1 Pages l-2
Section 2 Pages l-3
Section 3 Pages l-5
Introduction & Specifications
Serial Number Location
Record Keeping
Tools Required, Torque Chart, Conversion Factors, Standard
Speed & SCR Potentiometer Adjustments, General Service Guide,
Maintenance Schedule and Lubrication Chart
Battery Care and Service
Battery Controller
Paint & Decal
Basic Electrical Theory
Troubleshooting, DC Measurement, Measuring Resistance &
Meters, Troubleshooting Do’s & Dont’s
Basic Operation & Troubleshooting for PWT with Resistor Control
Service Guide for Curtis PMC Control
Basic Operation & Troubleshooting for PWT with Curtis PMC
Control
Basic Operation & Troubleshooting for PWC with Curtis PMC
Control
Standard Speed Potentiometer Adjustments for Curtis PMC and
EV- 100 Contactor & Maintenang
Basics of Hydraulics
Basic Hydraulic Operation, Hyd. Pump Operation, Diagnosis and
Maintenance
Transmission Drive Assembly (General Information)
Transmission Drive Assembly (Repair and Service & Installation)
Transmission Drive Assembly (Dismantling Lower Section)
Transmission Drive Assembly (Assembling Lower Section)
G.E. DC Drive Motors
Drive Tire
Operation & Service Procedure
Tilt Steerhead Brake Adjustment
Fixed Steerhead Brake Adjustment
3. TABLE OF CONTENTS
STEERING SYSTEM (ST)
Section 1 Pages l-3 Operation and Planned Maintenance & Service
LOAD CARRIER (LC)
Section 1 Pages l-4
Section 2 Pages l-2
Section 3 Pages l-5
Section 4 Pages l-3
General Introduction
Planned Maintenance
Load Wheels and Load Wheel Replacement
Fork Height Setting
BODY AND FRAME (BF)
OPTIONAL EQUIPMENT (OE)
l/98 Page 2
4. NOTICE
“CLARK Trucks meet all applicable requirements of ASME B56.1 or ASMB B56.9 at time of manu-
facture. .
CLARK will not assume any liability for injuries or damages arising from or caused by the removal,
disconnection or disengagement of any part from any of its trucks.
CLARK recommends all replacement parts are of OEM (Original Equipment Manufacturer) origin.
Any modifications and/or additions which affect capacity or safe operation of CLARK trucks shall not
be performed without CLARK’s prior written approval.
A user should consult the Local Authorized Dealer if the user’s intended application is outside the
designated performance characteristics of the truck.
Dimensions and performance specifications shown may vary due to manufacturing tolerances. Per-
formance is based on an average size truck and is affected by weight, condition of the trucks, battery,
optional equipment and operation area.
CLARK products and specifications are subject to change without prior notification.”
:P
6. GENERAL INFOIMiATION
PWT & PWC
INTRODUCTION
This manual has been assembled to assist in the training of a service technician to service, maintain
and repair if required the units covered.
This manual covers the PWT tow tractor and the PWC center controlled pallet truck manufactured
after 1989. Even though these units serve different applications, the power section or tractor section
of these units are the same.
We have made every effort to disguise between the models so the authorized technician will be
working with the correct service specifications.
You will find that the PWT tractor can have either resistor or PMC for drive motor control, and the
PWC is standard with PMC drive motor control.
Also the reverse function is different for these units which will be covered under Basic Electrical
Operation (EC Section).
All schematics and part numbers included in this manual are for standard units. These are
subject to change please reference the units specific parts manual for correct information.
GI l-l l/98
7. SPECIFICATIONS FOR
PWT
Electrical System
PMC Controller (Standard)
Resistor (Contactor - Optional)
24V Standard
Mosfet Transistor
3 Speed (Electric Timer)
Model
Motor
HP/Amp
Gear Ratio
Approx. Speed
Standard Standard Hi-Speed Hi-Speed Hi-Torque Hi-Torque
39100-009 39100-009 39100-010 39100-010 39100-011 39100-011
1.0/91 2.51120
181 12:l 21:l 12:l 18:l 15:l
Empty 6.3 Empty 7.5 Empty 6.3 Empty 8.5 Empty 6.3 Empty 7.0
Loaded 3.3 Loaded 5.0 Loaded 3.8 Loaded 6.5 Loaded 3.5 Loaded 4.8
Towing Capacity 10,000
Tires A. Drive Tire
10x4
Part Number
B. Rear Wheel
7x4
7.000 12,000 6,000
Standard Option # 1
Rubber Non-Marking
11905-021 18849-004
Rubber
28000042-000
15,000
Option #2
83 duro Poly
13076-030
15.000
Dimensions
A. Overall Length without Coupler (Hitch)
B. Wide
C. Weight without Battery PWT
PWT Hi-Torque
D. Battery Sizes 30.69” x 12.81” x 23.25” AMP. HR. 450
30.69” x 12.81” x 23.25” AMP. HR. 510
30.69” x 12.94” x 3 1.OO”AMP. HR. 625
30.69” x 12.94” x 3 1.OO”AMP. HR. 750
45.88”
32.75”
950#
1300#
960#
1OOO#
1180#
1500#
E. Steering 180” Total (90° to Left or Right)
Note: All specifications subject to change without prior notification.
l/98 GI l-2
8. GENERAL INFORMATION
SPECIFICATIONS FOR
PWC
Electrical System 24V Standard
PMC Controller Mosfet High Speed Truck
Capacity
Motor
HP/Amp
Gear Ratio
Approx. Speed
Standard 6000# Option 8000#
39100-010 39100-010
2.51113 2.5/l 13
18:l 18:l
Empty 6.2 Empty 6.2
Loaded 4.4 Loaded 4.0
Walking 3.5 Walking 35
Hyd. Capacity
Hyd. Pump Type
Hyd. Relief psi Approx.*
Hyd. Oil
Pints
Barnes
@6000# = 185Opsi
@SOOO#= 2 1OOpsi
Valvoline F32U
*Note: Units are tested to lift its r&d load in 4.0 to 4.5 sec. relief valve is adjusted to meet this
standard.
Tires A. Drive Tire Standard Option #l Option #2
10x4 Rubber Non-Marking 83 duro Poly
Part Number 11905-021 18849-004 13076-030
B. Cater Wheel Poly
3.25 x 6 27462-008
C. Load Wheel Poly Poly 8000# Only
3.25 x 6 9988-048 9988-048V
Dimensions with 96” Forks
A. Overall Length
B. Overall Width
C. Weight without Battery
D. Battery Sizes 30.69” x 12.81” x 23.25” AMP. HR. 450
30.69” x 12.81” x 23.25” AME’.HR. 510
30.69” x 12.94” x 3 1.00” AME?HR. 625
30.69” x 12.94” x 31.00” AMP. HR. 750
E. LiR Height to top of Forks
E. Steering
151.34”
34.90”
1910#
960#
lOOO#
1180#
1500#
9.25”
180” Total (90’ to Left or Right)
Note: All specifications subject to change without prior notification.
GI 1-3 l/98
10. GENERAL INFORiktATION
RECORD KEEPING
Webster defines maintenance as the art of maintaining, or the upkeep of property or equipment.
There is a constant search for a maintenance program that encompasses all requirements with mini-
mum effort and maximum results.
All maintenance systems have four basic requirements:
1.
2.
3.
4.
Capable trained personnel to perhorm the required maintenance.
Delegate adequate authority to the service personnel so that the needed service can and is
being done.
Keep simple records in order to evaluate the operation of the vehicle and to be certain that
the scheduled services are performed.
Follow the manufacture’s basic maintenance recommendations.
To implement proper product maintenance, we suggest following our basic truck and tractor mainte-
nance schedule in this section.
In order to provide a quick visual check on the daily status of the units requiring maintenance, we
have prepared a sample maintenance record board on the next page. The size of this board will be
determined by the number of units to be serviced. Sample covers a six month period - actual should
cover a twelve month period.
With newer computer based maintenance programs it is much easier to keep track of units perfor-
mance and cost.
:f No maintenance schedule can cover all possible types of operations and conditions. Service records
will enable you to obtain the highest product efficiency through planned maintenance.
GI 3-l l/98
12. GENERAL INFORMATION
TOOLS REQUIRED TO SERVICE
THESE PRODUCTS
Mechanical, electrical, hydraulic, and maintenance service on these products can be performed with
standard hand tools.
Various size roll pins are used throughout all our products. The removal and installation can be made
by the use of hardened steel punches of various diameters and length.
In some cases, the replacement of hydraulic cylinder packing requires the use of the packing installer
tool or guide to ease installation of the packing. Tools can be provided for such use; however, due to
the various sizes and continual changes, a standard engine piston ring compressor can be used effec-
tively for this service. All basic electrical services can be performed with standard hand tools, a good
VOM (Volt Ohm Meter) and AMP Meter. We have added tool requirements in some of the servicing
sections. These tools may include impact tools, lifting straps, hoist, torque wrench and jacks which
are readily available locally.
Always use good quality tools to ensure your safety and the safety of others.
GI 4-l 1198
15. GENERAL INFORiMATION
To Convert From
bar
C”
gam
s/h
gfltWh
.!dm
J/l
kg
km
kg/h
kW
1
l/s
l/s
m
m K/w
m
mg/m
mm.
Nm
CONVERSION FACTORS
To Multiply By
Psig 14.5
F” (Co x 1.8) - 32
OZ/h 128
0Zl-h .03527
oz/BHPh .0263
U.S. gal4000 cu. ft. .0091
BHP/lOO cfm .0683
lb. 2.205
lb/e 23.730
U.S. gal/h .32
BhP 1.341
gal (U.S.) .2642
CftTl 2.119
U.S. gal/min 15.85
ft/ 3.281
btu/hiF”lft 5.678
ft 35.3 15
odcu. ft. 1 x 10
in. .0394
lb. ft. .738
l/98 GI 4-4
16. GENERAL INFORMATION
STANDARD SPEED AND
SCR POTENTIOMETER ADJUSTMENTS
Speed Test Track
60 divided by Time - mph
Example:
60 divided by 10 seconds = 6 mph
60 divided by 18 seconds - 3.3 mph
Lift Speed Test
Mast Height Cinches) = Distance
12
Lift SDeed Time (seconds) = Time
60
D = Feet/min.
T
Example:
12 divided by 270 = .04
60 divided by 14 sec. = 4.2
4.2 divided by .04 = 105 ft./min.
A WARNING: All tests should be carried out in a safe area away from normal
operational traffic. Follow all plant safety regulations when performing
tests.
GI 4-5 l/98
17. GENERAL INFOHATION
Symptom
Sluggish performance, erratic
switching, slow lift
Improper creep speed -
improper acceleration in SCR
range
improper time delay on SCR
bypass or inadequate power
Fuses open
No lit? (motor runs)
Direction control O.K.
No lift (motor does not run)
Slow lift
GENERAL
SERVICE GUIDE
Possible Cause
Battery discharged or defective
Loose connection (power
wiring)
Motor brushes are worn
Brake is dragging
Load Wheels are binding
Defective SCR control
SCR System is misadjusted
Short circuit
Overload
Defective fuse
Excessive load
Air lock
Low oil supply
Plugged suction screen
Valve is not operating
Control wiring is open (pump
contactor does not energize)
Power wiring is open (pump
contactor does energize)
Battery is discharged
Excess Load
Leaks in lift cylinder
Remarks
Charge and inspect battery
Tighten connections
Replace the brushes
See brake adjustments in
Maintenance Section
Check for clearance
Refer to SCR manual and
schematic
See SCR manual and schematic
Inspect circuits
Study duty cycle, reduce load
Replace fuse
Check the load
Bleed the hydraulic cylinder
Check oil pressure - repair or
replace if necessary
Add oil
Clean screen, flush and refill the
reservoir
Check the valve
Refer to SCR manual and
schematic
Refer to SCR manual and
schematic
Charge the battery
Check the load
Tighten or replace cylinder
packing
1198 GI 4-6
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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19. GENERAL INFORMATION
GENERAL
SERVICE GUIDE
Symptom Possible Cause
No lower Suction screen plugged
Worn pump/motor unit(s)
Lowers excessively slow
Hydraulic systems leaks oil
Reservoir overflows
Lit3 cylinder leaking
Insufficient lift
Inner column sticks
Remarks
Clean the screen, flush and refill
the reservoir
Check oil pressure (rebuild or
replace)
One pump/motor unit inopera-
tive (only dual systems)
Control valve sticking
Mechanical binding
Flow valve is defective
Electric circuit
Flow valve is defective
Fast speed circuit defective
Inspect and/or repair
Inspect and repair
Inspect Mast
Replace
See Schematic
Clean or replace valve
Check switches, valves, etc.
Defective hose
Loose fittings
Overfilled
Air entering system
Replace the hose
Tighten
Drain proper oil level
Return tube in reservoir defec-
tive - Inspect and replace
Seals or *damaged
Rod is&&aged
Replace
Inspect and replace
Forks will not drop to lowered Low oil supply Check oil level - fill to proper
height level
No operation Binding in column
Defective roller(s)
Clean bearing surfaces on
rollers and columns
Replace roller(s)
Mechanical Binding Check for sprung frame
Check for bending or corrosion
Battery disconnected or dis-
charged
Control fuses blown
Power fuse blown
Open circuit or PMT trips
Connect and/or charge battery
Replace fuses
Refer to SCR manual and
schematic
GI 4-7
20. GENERAL INFORlMATION
PWT MAINTENANCE SCHEDULE
Period Time
Daily
Check water level in battery.
Weekly
*
30 Days
Function
Check oil level transmission.
Check all wheels and tires. Remove any and all tape,
plastic and material.
Check operation of truck steering and speed change
including all warning and safety devices (if equipped),
horn, speed limit switches and lights.
100 Hours
*
200 Hours
*
Check brake operation and stopping distance (approx.
twice the length of the truck, unloaded).
Check speed of truck and plugging distance (PMCBCR
only).
Check brake linkage, adjust as necessary. Lubricate pivot
points, see lubrication chart (located in Service
Information Section).
Check entire truck for loose items, power and control
wiring, linkage, nuts and bolts.
Clean battery terminals of corrosion. Check electrolyte
level. Inspect plug and battery cables.
Clean and inspect motor brushes. Use only low pressure
air or vacuum.
Inspect contact tips.
Clean any and all dirt or corrosion from terminal area of
PMC Controller units.
Check steerhead bearing for wear.
Lubricate entire truck see lubrication chart (located in
Service Information Section, for type and points).
Check safety devices, horn, alarms (if equipped) and
slow speed adjustment. Repair or adjust before truck goes
back into operation.
1198