Monitor, control and execute real-time cable production with CableMES.
CableMES is a Manufacturing Execution System (MES) specifically for the wire and cable manufacturing industry which is proven to provide a very quick return on investment. It maximises plant production, improves product quality, reduces inventory and ensures on time delivery.
CImteq website: https://cimteq.com
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CableMES is a Manufacturing Execution System (MES) specifically
for the wire and cable manufacturing industry. It maximizes plant
production, improves product quality, reduces inventory and ensures
on time delivery.
Cimteq’s CableMES solution is a conduit between the shop floor
and the business, and with Cimteq’s extensive industry knowledge,
CableMES enables wire and cable manufacturers to monitor, manage
and control every aspect of the manufacturing process.
CableMES closes the loop between demand and supply to make sure
quality products are made right the first time, every time and with
minimum resource consumption.
Quality control
Production control
Process control
Material control
Productivity control
3. The solution developed by Cimteq, leverages the global scope and scalability
of Wonderware System Platform for data acquisition by easy and cost-effective
connectivity to any compatible shop floor device.
CableMES integrates to your ERP system, with real-time data transfers in both
directions, keeping the business in sync with the shop floor at all times.
It integrates, out-of-the box to CableBuilder, Cimteq’s Cable Design Product.
All the Product, Process, and Machine data that is managed by CableBuilder
is available to CableMES to ensure product is produced to always meets the
correct specification, as defined by CableBuilder.
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Sits in-between the ERP
system and the shop
floor machines
Capability Highlights
Reduce inventory
Minimize mistakes
Maximize production
Guarantee traceability
Facilitate continuous
improvement
Realize the Smart
Factory
4. With CableMES, if a machine is running below its target speed for the product
it is producing, this is immediately detected, and visible to all. This real-time
information enables immediate action to be taken to resolve the issue and
make sure all machines are running as expected.
Historically, this data is also crucial for analyzing trends across product
groups, process types, shift formations, and shift patterns for production and
process improvement, including automatic generation of Overall Equipment
Effectiveness.
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Operations
It’s hugely reassuring for Hitachi Cable America that
the ever-vigilant CableMES is there to give us early
warning of production issues. Unnecessary cost,
frustration and product delays are now avoided
Juan Puchalski, Hitachi Cables
Continuous Improvement Manager
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Real-time visibility of
the Manufacturing Floor
Production order
sequencing
Drum & raw material
management
Track and reduce
work in progress
Discover hidden
production capacity
5. Quality control is inherent in every aspect of CableMES, from quality plans to
quality data recording. Analysis of quality losses traceability and non-conformance
management play a key role in managing product through the manufacturing cycle.
CableMES prevents errors from occurring. It will block incorrect raw materials from
being used. It will immediately highlight an error and make it visible to all and
once an error has been identified it will not allow the reel or drum with the error to
progress any further in the production process.
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Quality
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Quality plan auto-
generated from
CableBuilder
Full traceability of
non-conformance
Automated quality
recording
Real-time alarms and
historical trending
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The biggest benefit of CableMES is having the ability to see
real time information happening on the manufacturing floor
through OPC. This will allow our supervisors to closely monitor
the performance of each machine/operator and allow our
process techs to identify issues as soon as they happen.
Mike White, Business Analyst,
New England Wire Technologies
6. Each key role within the manufacturing process has very specific
requirements to ensure operational effectiveness is maintained.
Whether that is the day-to-day sequencing of production orders or
longer-term analysis of Overall Equipment Effectiveness (OEE) they
need to mesh together into a single coherent team.
CableMES utilizes the extremely powerful Historian tool, provided
by Wonderware, which is capable of collecting any process data.
Users can correlate this data with process and quality alarms to
an exact length of cable produced, in order to identify trends and
provide long term benchmarks.
Historian and CableMES come with a wealth of reports that allow
management to take strategic view of the business and to drill
down to the cause of an event.
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OEE machine
effectiveness tracking
Reduce paperwork and
data entry
Decrease downtime
and improve lead
times
Improve machine and
material utilization
Performance
7. Get in touch
Cimteq Ltd.
7a Wilkinson Business Park
Clywedog Road South
Wrexham
LL13 9AE
United Kingdom
Phone: +44 1978 664 215
Email: info@cimteq.com
www.cimteq.com