This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information.
Liebherr r906 1449 classic hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical specifications, maintenance guidelines, and instructions for repairing and servicing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes symbols to identify safety warnings and notes for procedures. It also provides guidelines for how the manual is structured and indexed.
Liebherr lh110 m 1227 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh110 c 1228 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh60 m timber hydraulic excavator service repair manualfjjsiefksekm
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 c 1527 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Liebherr lh35 1201 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
Liebherr lh30 1210 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains diagrams and tables related to hydraulic cylinders and corrosion prevention. Figures 1-4 illustrate components of cylinders and their assembly while Tables 1-2 list recommended corrosion inhibitors and paints from Liebherr. The manual instructs the reader to click on a link to access the complete document.
Liebherr er 902 hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr r906 1449 classic hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical specifications, maintenance guidelines, and instructions for repairing and servicing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes symbols to identify safety warnings and notes for procedures. It also provides guidelines for how the manual is structured and indexed.
Liebherr lh110 m 1227 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh110 c 1228 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh60 m timber hydraulic excavator service repair manualfjjsiefksekm
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 c 1527 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Liebherr lh35 1201 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
Liebherr lh30 1210 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains diagrams and tables related to hydraulic cylinders and corrosion prevention. Figures 1-4 illustrate components of cylinders and their assembly while Tables 1-2 list recommended corrosion inhibitors and paints from Liebherr. The manual instructs the reader to click on a link to access the complete document.
Liebherr er 902 hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr a912 compact 1506 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It discusses parts that are at risk of corrosion and recommends corrosion inhibitors and paints from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Liebherr a910 compact 1505 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It identifies parts that are at risk of corrosion and recommends corrosion inhibitors and paint coatings from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Jcb tm320 telescopic wheel loader service repair manual sn 2681926 and upfjjsiefksekm
This service manual provides instructions for disassembling and assembling the master clutch on a loader. The summary describes:
1) Special tools are required to remove the clutch pack retainers and install a mandrel and locking plates during disassembly and assembly.
2) The cover is removed after installing jacking bolts and lifting eyes. Seals and gaskets are then removed from the cover and housing.
3) Locking plates are installed to secure the clutch assembly while removing bolts to lift out the drum, hub and pressure plate assembly.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 6600001 to 6600785fjjsiefksekm
This document provides service information for the Liftall 1253/1202/1553/1554, including sections covering general information, identification, load charts, torque specifications, service tools, and numerical lists of tools. It contains specifications, diagrams, and instructions to aid technicians in servicing and repairing these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 2087061 to 2089561fjjsiefksekm
The document is a service manual for the Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, and engine of the machines. The manual provides information and specifications to assist with maintenance and repair of the Liftall models.
Jcb 540 140 telescopic handler service repair manual sn from 2460601 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 535 v140 telescopic handler service repair manual sn from 2902000 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2902000 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 506 36 telescopic handler service repair manual sn from 1402020 and upfjjsiefksekm
This document provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing various clutch shaft assemblies in the proper sequence, and checking clutch shaft end float to ensure correct assembly tolerances. Special tools and consumables like threadlocker and gasket material are required.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fjjsiefksekm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 270 skid steer loader service repair manual sn from 2675500 to 2675700fjjsiefksekm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and following torque specifications. Special tools like templates and wrenches are listed to correctly complete the removal and installation.
Jcb 270 skid steer loader service repair manual sn from 2478301 to 2478700fjjsiefksekm
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given to handle the heavy crankshaft safely and ensure proper lubrication when reassembled.
Jcb 270 skid steer loader service repair manual sn from 2476302 to 2477300fjjsiefksekm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing components like the drive belt, pulley, oil sump, fuel injectors and pump; positioning the engine upside down; and removing components attached to the crankshaft like the flywheel, gears and camshaft. Cleaning and inspection steps are described to check the crankshaft condition. Installation is the reverse of removal, with requirements to clean components, apply lubrication and torque fasteners to the specified values.
Jcb 205 skid steer loader service repair manual (from 2473501 to 2473800)fjjsiefksekm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the machine's engine. The manual is intended only for qualified service technicians, as working on the engine without proper training and tools could result in injury or improper repairs.
Jcb 57 c 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual section provides information on servicing the rocker assembly and fittings of an engine. It includes components, operation, checks, removal and installation, and disassembly and assembly procedures. The rocker assembly uses rocker arms and a shaft to actuate the valves via pushrods and tappets. Oil is fed to lubricate the assembly through drillings and galleries in the cylinder head and rocker shaft. Checks include inspecting for wear and clearances. Removal and installation procedures are also outlined.
Jcb 55 z 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual provides instructions for servicing components of JCB machines 55Z-1 and 57C-1. The section on the engine rocker assembly provides details on checking, removing, and servicing the rocker arms, shaft, and related components. The manual instructs technicians on lubrication of these parts, disassembly/assembly procedures, and lists torque specifications for fasteners. Additional sections cover the engine oil sump, including its removal/installation and use of sealant when reinstalling.
Jcb 10 tft dumper service repair manual sn from hrn3737 to hrn3737fjjsiefksekm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 10 tft dumper service repair manual sn from grn1313 to grn1313fjjsiefksekm
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 175 lc v (di exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagrams for components of a cylinder block and head assembly. It lists over 50 individual parts with descriptions and identifies them by key number. Serial numbers and replacement part numbers are provided for some items. Diagrams show the exploded views and positioning of components within the cylinder block and head.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Liebherr a912 compact 1506 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It discusses parts that are at risk of corrosion and recommends corrosion inhibitors and paints from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Liebherr a910 compact 1505 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It identifies parts that are at risk of corrosion and recommends corrosion inhibitors and paint coatings from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Jcb tm320 telescopic wheel loader service repair manual sn 2681926 and upfjjsiefksekm
This service manual provides instructions for disassembling and assembling the master clutch on a loader. The summary describes:
1) Special tools are required to remove the clutch pack retainers and install a mandrel and locking plates during disassembly and assembly.
2) The cover is removed after installing jacking bolts and lifting eyes. Seals and gaskets are then removed from the cover and housing.
3) Locking plates are installed to secure the clutch assembly while removing bolts to lift out the drum, hub and pressure plate assembly.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 6600001 to 6600785fjjsiefksekm
This document provides service information for the Liftall 1253/1202/1553/1554, including sections covering general information, identification, load charts, torque specifications, service tools, and numerical lists of tools. It contains specifications, diagrams, and instructions to aid technicians in servicing and repairing these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 2087061 to 2089561fjjsiefksekm
The document is a service manual for the Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, and engine of the machines. The manual provides information and specifications to assist with maintenance and repair of the Liftall models.
Jcb 540 140 telescopic handler service repair manual sn from 2460601 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 535 v140 telescopic handler service repair manual sn from 2902000 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2902000 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 506 36 telescopic handler service repair manual sn from 1402020 and upfjjsiefksekm
This document provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing various clutch shaft assemblies in the proper sequence, and checking clutch shaft end float to ensure correct assembly tolerances. Special tools and consumables like threadlocker and gasket material are required.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fjjsiefksekm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 270 skid steer loader service repair manual sn from 2675500 to 2675700fjjsiefksekm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and following torque specifications. Special tools like templates and wrenches are listed to correctly complete the removal and installation.
Jcb 270 skid steer loader service repair manual sn from 2478301 to 2478700fjjsiefksekm
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given to handle the heavy crankshaft safely and ensure proper lubrication when reassembled.
Jcb 270 skid steer loader service repair manual sn from 2476302 to 2477300fjjsiefksekm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing components like the drive belt, pulley, oil sump, fuel injectors and pump; positioning the engine upside down; and removing components attached to the crankshaft like the flywheel, gears and camshaft. Cleaning and inspection steps are described to check the crankshaft condition. Installation is the reverse of removal, with requirements to clean components, apply lubrication and torque fasteners to the specified values.
Jcb 205 skid steer loader service repair manual (from 2473501 to 2473800)fjjsiefksekm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the machine's engine. The manual is intended only for qualified service technicians, as working on the engine without proper training and tools could result in injury or improper repairs.
Jcb 57 c 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual section provides information on servicing the rocker assembly and fittings of an engine. It includes components, operation, checks, removal and installation, and disassembly and assembly procedures. The rocker assembly uses rocker arms and a shaft to actuate the valves via pushrods and tappets. Oil is fed to lubricate the assembly through drillings and galleries in the cylinder head and rocker shaft. Checks include inspecting for wear and clearances. Removal and installation procedures are also outlined.
Jcb 55 z 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual provides instructions for servicing components of JCB machines 55Z-1 and 57C-1. The section on the engine rocker assembly provides details on checking, removing, and servicing the rocker arms, shaft, and related components. The manual instructs technicians on lubrication of these parts, disassembly/assembly procedures, and lists torque specifications for fasteners. Additional sections cover the engine oil sump, including its removal/installation and use of sealant when reinstalling.
Jcb 10 tft dumper service repair manual sn from hrn3737 to hrn3737fjjsiefksekm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 10 tft dumper service repair manual sn from grn1313 to grn1313fjjsiefksekm
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 175 lc v (di exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagrams for components of a cylinder block and head assembly. It lists over 50 individual parts with descriptions and identifies them by key number. Serial numbers and replacement part numbers are provided for some items. Diagrams show the exploded views and positioning of components within the cylinder block and head.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
6. Safety Practices
1-2 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
1.1 INTRODUCTION
This service manual provides general directions for
accomplishing service and repair procedures. Following
the procedures in this manual will help assure safety and
equipment reliability.
Read, understand and follow the information in this
manual, and obey all locally approved safety practices,
procedures, rules, codes, regulations and laws.
These instructions cannot cover all details or variations in
the equipment, procedures, or processes described, nor
provide directions for meeting every possible contingency
during operation, maintenance, or testing. When additional
information is desired consult the local Caterpillar dealer.
Many factors contribute to unsafe conditions: carelessness,
fatigue, overload, inattentiveness, unfamiliarity, even
drugs and alcohol, among others. For optimal safety,
encourage everyone to think, and to act, safely.
Appropriate service methods and proper repair
procedures are essential for the safety of the individual
doing the work, for the safety of the operator, and for the
safe, reliable operation of the machine. All references to
the right side, left side, front and rear are given from the
operator seat looking in a forward direction.
Supplementary information is available from the
manufacturer in the form of Service Bulletins, Service
Campaigns, Service Training Schools, the service
website, other literature, and through updates to the
manual itself.
1.2 DISCLAIMER
All information in this manual is based on the latest
product information available at the time of publication.
The manufacturer reserves the right to make changes
and improvements to its products, and to discontinue the
manufacture of any product, at its discretion at any time
without public notice or obligation.
1.3 OPERATION & MAINTENANCE
MANUAL
The mechanic must not operate the machine until the
Operation & Maintenance Manual has been read and
understood, training has been accomplished and
operation of the machine has been completed under the
supervision of an experienced and qualified operator.
An Operation & Maintenance Manual is supplied with
each machine and must be kept in the manual holder
located in the cab. In the event that the Operation &
Maintenance Manual is missing, consult the local
Caterpillar dealer before proceeding.
1.4 DO NOT OPERATE TAGS
Place Do Not Operate Tags on the ignition key switch and
the steering wheel before attempting to perform any
service or maintenance. Remove key and disconnect
battery leads.
1.5 SAFETY INFORMATION
To avoid possible death or injury, carefully read,
understand and comply with all safety messages.
In the event of an accident, know where to obtain medical
assistance and how to use a first aid kit and fire
extinguisher/fire suppression system. Keep emergency
telephone numbers (fire department, ambulance, rescue
squad/paramedics, police department, etc.) nearby. If
working alone, check with another person routinely to
help assure personal safety.
1.6 SAFETY ALERT SYSTEM AND
SIGNAL WORDS
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
DANGER
WARNING
CAUTION
7. 1-3TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
Safety Practices
1.7 SAFETY INSTRUCTIONS
Following are general safety statements to consider before
performing maintenance procedures on the telehandler.
Additional statements related to specific tasks and
procedures are located throughout this manual and are
listed prior to any work instructions to provide safety
information before the potential of a hazard occurs.
For all safety messages, carefully read, understand and
follow the instructions before proceeding.
1.7.1 Personal Hazards
PERSONAL SAFETY GEAR: Wear all the protective
clothing and personal safety gear necessary to perform
the job safely. This might include heavy gloves, safety
glasses or goggles, filter mask or respirator, safety shoes
or a hard hat.
LIFTING: NEVER lift a heavy object without the help of at
least one assistant or a suitable sling and hoist.
1.7.2 Equipment Hazards
LIFTING OF EQUIPMENT: Before using any lifting
equipment (chains, slings, brackets, hooks, etc.), verify
that it is of the proper capacity, in good working order, and
is properly attached.
NEVER stand or otherwise become positioned under a
suspended load or under raised equipment. The load or
equipment could fall or tip.
DO NOT use a hoist, jack or jack stands only to support
equipment. Always support equipment with the proper
capacity blocks or stands properly rated for the load.
HAND TOOLS: Always use the proper tool for the job;
keep tools clean and in good working order, and use
special service tools only as recommended.
1.7.3 General Hazards
SOLVENTS: Only use approved solvents that are known
to be safe for use.
HOUSEKEEPING: Keep the work area and operator cab
clean, and remove all hazards (debris, oil, tools, etc.).
FIRST AID: Immediately clean, dress and report all injuries
(cuts, abrasions, burns, etc.), no matter how minor the
injury may seem. Know the location of a First Aid Kit, and
know how to use it.
CLEANLINESS: Wear eye protection, and clean all
components with a high pressure or steam cleaner before
attempting service.
When removing hydraulic components, plug hose ends
and connections to prevent excess leakage and
contamination. Place a suitable catch basin beneath the
machine to capture fluid run off.
It is good practice to avoid pressure-washing electrical/
electronic components. In the event pressure-washing
the machine is needed, ensure the machine is shut down
before pressure-washing. Should pressure-washing be
utilized to wash areas containing electrical/electronic
components, JLG recommends a maximum pressure of
52 bar (750 psi) at a minimum distance of 30,5 cm (12 in)
away from these components. If electrical/electronic
components are sprayed, spraying must not be direct and
for brief time periods to avoid heavy saturation,
Check and obey all Federal, State and/or Local
regulations regarding waste storage, disposal and
recycling.
8. Safety Practices
1-4 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
1.7.4 Operational Hazards
ENGINE: Stop the engine before performing any service
unless specifically instructed otherwise.
VENTILATION: Avoid prolonged engine operation in
enclosed areas without adequate ventilation.
SOFT SURFACES AND SLOPES: NEVER work on a
machine that is parked on a soft surface or slope. The
machine must be on a hard level surface, with the wheels
blocked before performing any service.
FLUID TEMPERATURE: NEVER work on a machine
when the engine, cooling or hydraulic systems are hot.
Hot components and fluids can cause severe burns.
Allow systems to cool before proceeding.
FLUID PRESSURE: Before loosening any hydraulic or
diesel fuel component, hose or tube, turn the engine
OFF. Wear heavy, protective gloves and eye protection.
NEVER check for leaks using any part of your body; use
a piece of cardboard or wood instead. If injured, seek
medical attention immediately. Diesel fluid leaking under
pressure can explode. Hydraulic fluid and diesel fuel
leaking under pressure can penetrate the skin, cause
infection, gangrene and other serious personal injury.
Refer to the engine manufacturer’s manual for specific
details concerning the fuel system.
Engine fuel lines are pressurized. DO NOT attempt
repairs unless specific training has been completed.
Refer to the engine manufacturers’ manual for specific
details concerning the fuel system.
Relieve all pressure before disconnecting any
component, part, line or hose. Slowly loosen parts and
allow release of residual pressure before removing any
part or component. Before starting the engine or applying
pressure, use components, parts, hoses and pipes that
are in good condition, connected properly and are
tightened to the proper torque. Capture fluid in an
appropriate container and dispose of in accordance with
prevailing environmental regulations.
COOLANT SYSTEM CAP: The cooling system is under
pressure, and escaping coolant can cause severe burns
and eye injury. To prevent personal injury, NEVER
remove the coolant system cap while the cooling system
is hot. Wear safety glasses. Turn the coolant system cap
to the first stop and allow pressure to escape before
removing the cap completely. Failure to follow the safety
practices could result in death or serious injury.
FLUID FLAMABILTITY: DO NOT service the fuel or
hydraulic systems near an open flame, sparks or smoking
materials.
Properly disconnect battery(s) prior to servicing the fuel
or hydraulic systems.
NEVER drain or store fluids in an open container. Engine
fuel and hydraulic fluid are flammable and can cause a
fire and/or explosion.
DO NOT mix gasoline or alcohol with diesel fuel. The
mixture can cause an explosion.
PRESSURE TESTING: When conducting any test, only
use test equipment that is correctly calibrated and in good
condition. Use the correct equipment in the proper
manner, and make changes or repairs as indicated by the
test procedure to achieve the desired result.
LEAVING MACHINE: Lower the forks or attachment to
the ground before leaving the machine.
TIRES: Always keep tires inflated to the proper pressure
to help prevent tipover. DO NOT over inflate tires.
NEVER use mismatched tire types, sizes or ply ratings.
Always use matched sets according to machine
specifications.
MAJOR COMPONENTS: Never alter, remove, or
substitute any items such as counterweights, tires,
batteries or other items that may reduce or affect the
overall weight or stability of the machine.
BATTERY: DO NOT charge a frozen battery.Charging a
frozen battery may cause it to explode. Allow the battery
to thaw before jump starting or connecting a battery
charger.
1.8 SAFETY DECALS
Check that all safety decals are present and readable on
the machine. Refer to the Operation & Maintenance
Manual supplied with machine for information.
10. General Information and Specifications
2-2 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.1 REPLACEMENT PARTS AND
WARRANTY INFORMATION
Before ordering parts or initiating service inquiries, make
note of the machine serial number. The machine serial
number plate (1) is located on the frame behind the right
front tire.
Note: The replacement of any part on this machine with
any other than factory authorized replacement parts can
adversely affect the performance, durability, or safety of
the machine, and will void the warranty. JLG disclaims
liability for any claims or damages, whether regarding
property damage, personal injury or death arising out of
the use of unauthorized replacement parts.
A warranty registration form must be filled out by the local
Caterpillar dealer.
Registration activates the warranty period and helps to
assure that warranty claims are promptly processed to
guarantee full warranty service.
2.2 THREAD LOCKING COMPOUND
Loctite®
243TM
can be substituted in place of Loctite®
242TM
.
Vibra-TITETM
122 can be substituted in place of Vibra-
TITETM
121.
MZ6510
1
Loctite® ND Industries Description
242TM Vibra-TITETM121 Medium Strength (Blue)
243TM Vibra-TITETM122 Medium Strength (Blue)
271TM Vibra-TITETM140 High Strength (Red)
262TM Vibra-TITETM131 Medium - High Strength (Red)
17. 2-9TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.2 Metric Fastener Torque Chart
Values for Zinc Yellow Chromate Fasteners (Ref 4150707)*
CLASS 8.8 METRIC (HEX/SOCKET HEAD) BOLTS CLASS 8 METRIC NUTS
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM)
Torque (Lube)
Torque
(Loctite® 262TM or
271TM
or Vibra-TITETM
131)
Torque
(Loctite® 242TM
or
271TM or Vibra-TITETM
111
or 141)
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 2.19 1.3 1.0 1.2 1.4
3.5 0.6 6.78 2.95 2.1 1.6 1.9 2.3
4 0.7 8.78 3.82 3.1 2.3 2.8 3.4
5 0.8 14.20 6.18 6.2 4.6 5.6 6.8
6 1 20.10 8.74 11 7.9 9.4 12
7 1 28.90 12.6 18 13 16 19
8 1.25 36.60 15.9 26 19 23 28
10 1.5 58.00 25.2 50 38 45 55
12 1.75 84.30 36.7 88 66 79 97
14 2 115 50.0 140 105 126 154
16 2 157 68.3 219 164 197 241
18 2.5 192 83.5 301 226 271 331
20 2.5 245 106.5 426 320 383 469
22 2.5 303 132.0 581 436 523 639
24 3 353 153.5 737 553 663 811
27 3 459 199.5 1080 810 970 1130
30 3.5 561 244.0 1460 1100 1320 1530
33 3.5 694 302.0 1990 1490 1790 2090
36 4 817 355.5 2560 1920 2300 2690
42 4.5 1120 487.0 4090 3070 3680 4290
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
18. General Information and Specifications
2-10 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Zinc Yellow Chromate Fasteners (Ref 4150707)*
CLASS 10.9 METRIC (HEX HEAD) BOLTS,
CLASS 10 METRIC NUTS CLASS 12.9 SOCKET HEAD CAP SCREWS M3 - M5*
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM)
K=0.20
Torque
(Lube or Loctite®
242TM
or 271TM
or
Vibra-TITETM 111 or 140)
K=0.18
Torque
(Loctite® 262TM
or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 3.13
3.5 0.6 6.78 4.22
4 0.7 8.78 5.47
5 0.8 14.20 8.85
6 1 20.10 12.5
7 1 28.90 18.0 25 23 19
8 1.25 36.60 22.8 37 33 27
10 1.5 58.00 36.1 70 65 55
12 1.75 84.30 52.5 125 115 95
14 2 115 71.6 200 180 150
16 2 157 97.8 315 280 235
18 2.5 192 119.5 430 385 325
20 2.5 245 152.5 610 550 460
22 2.5 303 189.0 830 750 625
24 3 353 222.0 1065 960 800
27 3 459 286.0 1545 1390 1160
30 3.5 561 349.5 2095 1885 1575
33 3.5 694 432.5 2855 2570 2140
36 4 817 509.0 3665 3300 2750
42 4.5 1120 698.0 5865 5275 4395
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
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20. 2-11TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Magni Coated Fasteners (Ref 4150701)*
CLASS 8.8 METRIC (HEX/SOCKET HEAD) BOLTS CLASS 8 METRIC NUTS
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM
)
K=0.17
Torque
(Lube or Loctite® 242TM
or
271TM
or
Vibra-TITETM 111 or 140)
K=0.16
Torque
(Loctite® 262TM
or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 2.19 1.1 1.1 1.0
3.5 0.6 6.78 2.95 1.8 1.7 1.5
4 0.7 8.78 3.82 2.6 2.4 2.3
5 0.8 14.20 6.18 5.3 4.9 4.6
6 1 20.10 8.74 9 8.4 7.9
7 1 28.90 12.6 15 14 13
8 1.25 36.60 15.9 22 20 19
10 1.5 58.00 25.2 43 40 38
12 1.75 84.30 36.7 75 70 66
14 2 115 50.0 119 110 105
16 2 157 68.3 186 175 165
18 2.5 192 83.5 256 240 225
20 2.5 245 106.5 362 340 320
22 2.5 303 132.0 494 465 435
24 3 353 153.5 627 590 555
27 3 459 199.5 916 860 810
30 3.5 561 244.0 1245 1170 1100
33 3.5 694 302.0 1694 1595 1495
36 4 817 355.5 2176 2050 1920
42 4.5 1120 487.0 3477 3275 3070
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
21. General Information and Specifications
2-12 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Magni Coated Fasteners (Ref 4150701)*
CLASS 10.9 METRIC (HEX HEAD) BOLTS CLASS 10 METRIC NUTS,
CLASS 12.9 SOCKET HEAD CAP SCREWS M6 AND ABOVE*
Size Pitch
Tensile Stress
Area
Clamp Load See
Note 4
Torque
(Dry or Loctite® 263TM
)
K=0.17
Torque
(Lube or Loctite®
242TM
or 271TM
or
Vibra-TITETM
111 or 140)
K=0.18
Torque
(Loctite® 262TM or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 3.13
3.5 0.6 6.78 4.22
4 0.7 8.78 5.47
5 0.8 14.20 8.85
6 1 20.10 12.5 13 12 11
7 1 28.90 18.0 21 20 19
8 1.25 36.60 22.8 31 29 27
10 1.5 58.00 36.1 61 58 55
12 1.75 84.30 52.5 105 100 95
14 2 115 71.6 170 160 150
16 2 157 97.8 265 250 235
18 2.5 192 119.5 365 345 325
20 2.5 245 152.5 520 490 460
22 2.5 303 189.0 705 665 625
24 3 353 222.0 905 850 800
27 3 459 286.0 1315 1235 1160
30 3.5 561 349.5 1780 1680 1575
33 3.5 694 432.5 2425 2285 2140
36 4 817 509.0 3115 2930 2750
42 4.5 1120 698.0 4985 4690 4395
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
22. 2-13TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.3 Hydraulic Hose Torque Chart
Note: By definition the “Flats Method“ will contain some
variance. Use the “Flats Method” only when accessibility
with a torque wrench is not possible.
Torque Wrench:
1. Identify the appropriate application and refer to the
above chart for the correct torque value.
2. If equipped, lubricate o-ring with hydraulic oil. Hand
tighten the swivel nut until no lateral movement of
the swivel nut can be detected. Average hand torque
is 4 Nm (3 lb-ft).
3. Use the double wrench method while tightening to
avoid hose twist.
4. Torque wrench must be held at the center of the grip.
Apply constant force until it clicks.
5. After the connection has been properly tightened,
mark a straight line across the connecting parts
indicating that the connection has been properly
tightened.
Flats Method:
1. If equipped, lubricate o-ring with hydraulic oil. Hand
tighten the swivel nut until no lateral movement of
the swivel nut can be detected. Average hand torque
is 4 Nm (3 lb-ft).
2. Mark a dot on one of the swivel nut flats and another
dot in line on the hex of the adapter it’s connecting
to.
3. Use the double wrench method while tightening to
avoid hose twist.
4. After the connection has been properly tightened,
mark a straight line across the connecting parts, not
covering the dots indicating that the connection has
been properly tightened.
O-Ring Face Seal & JIC Torque Chart
Size ORFS JIC Flats Method
4
18 Nm
(13 lb-ft)
18 Nm
(13 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
6
31 Nm
(23 lb-ft)
31 Nm
(23 lb-ft)
25,4 to 38,1 mm
1 to 1.5 in.
8
54 Nm
(40 lb-ft)
54 Nm
(40 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
10
81 Nm
(60 lb-ft)
81 Nm
(60 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
12
100 Nm
(136 lb-ft)
115 Nm
(85 lb-ft)
25,4 to 38,1 mm
1 to 1.5 in.
16
156 Nm
(115 lb-ft)
156 Nm
(115 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
20
230 Nm
(170 lb-ft)
230 Nm
(170 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
24
271 Nm
(200 lb-ft)
271 Nm
(200 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
32 N/A
366 Nm
(270 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.