This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Liebherr r906 1449 classic hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical specifications, maintenance guidelines, and instructions for repairing and servicing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes symbols to identify safety warnings and notes for procedures. It also provides guidelines for how the manual is structured and indexed.
Liebherr lh110 m 1227 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh110 c 1228 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh60 m timber hydraulic excavator service repair manualfjjsiefksekm
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 c 1527 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Liebherr lh35 1201 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
Liebherr lh30 1210 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains diagrams and tables related to hydraulic cylinders and corrosion prevention. Figures 1-4 illustrate components of cylinders and their assembly while Tables 1-2 list recommended corrosion inhibitors and paints from Liebherr. The manual instructs the reader to click on a link to access the complete document.
Liebherr er 902 hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr r906 1449 classic hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical specifications, maintenance guidelines, and instructions for repairing and servicing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes symbols to identify safety warnings and notes for procedures. It also provides guidelines for how the manual is structured and indexed.
Liebherr lh110 m 1227 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh110 c 1228 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
Liebherr lh60 m timber hydraulic excavator service repair manualfjjsiefksekm
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 c 1527 (tier4f) hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Liebherr lh35 1201 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
Liebherr lh30 1210 hydraulic excavator service repair manualfjjsiefksekm
The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains diagrams and tables related to hydraulic cylinders and corrosion prevention. Figures 1-4 illustrate components of cylinders and their assembly while Tables 1-2 list recommended corrosion inhibitors and paints from Liebherr. The manual instructs the reader to click on a link to access the complete document.
Liebherr er 902 hydraulic excavator service repair manualfjjsiefksekm
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr a912 compact 1506 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It discusses parts that are at risk of corrosion and recommends corrosion inhibitors and paints from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Liebherr a910 compact 1505 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It identifies parts that are at risk of corrosion and recommends corrosion inhibitors and paint coatings from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Jcb tm320 telescopic wheel loader service repair manual sn 2681926 and upfjjsiefksekm
This service manual provides instructions for disassembling and assembling the master clutch on a loader. The summary describes:
1) Special tools are required to remove the clutch pack retainers and install a mandrel and locking plates during disassembly and assembly.
2) The cover is removed after installing jacking bolts and lifting eyes. Seals and gaskets are then removed from the cover and housing.
3) Locking plates are installed to secure the clutch assembly while removing bolts to lift out the drum, hub and pressure plate assembly.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 6600001 to 6600785fjjsiefksekm
This document provides service information for the Liftall 1253/1202/1553/1554, including sections covering general information, identification, load charts, torque specifications, service tools, and numerical lists of tools. It contains specifications, diagrams, and instructions to aid technicians in servicing and repairing these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 2087061 to 2089561fjjsiefksekm
The document is a service manual for the Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, and engine of the machines. The manual provides information and specifications to assist with maintenance and repair of the Liftall models.
Jcb 540 140 telescopic handler service repair manual sn from 2460601 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 535 v140 telescopic handler service repair manual sn from 2902000 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2902000 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 506 36 telescopic handler service repair manual sn from 1402020 and upfjjsiefksekm
This document provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing various clutch shaft assemblies in the proper sequence, and checking clutch shaft end float to ensure correct assembly tolerances. Special tools and consumables like threadlocker and gasket material are required.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fjjsiefksekm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 270 skid steer loader service repair manual sn from 2675500 to 2675700fjjsiefksekm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and following torque specifications. Special tools like templates and wrenches are listed to correctly complete the removal and installation.
Jcb 270 skid steer loader service repair manual sn from 2478301 to 2478700fjjsiefksekm
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given to handle the heavy crankshaft safely and ensure proper lubrication when reassembled.
Jcb 270 skid steer loader service repair manual sn from 2476302 to 2477300fjjsiefksekm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing components like the drive belt, pulley, oil sump, fuel injectors and pump; positioning the engine upside down; and removing components attached to the crankshaft like the flywheel, gears and camshaft. Cleaning and inspection steps are described to check the crankshaft condition. Installation is the reverse of removal, with requirements to clean components, apply lubrication and torque fasteners to the specified values.
Jcb 205 skid steer loader service repair manual (from 2473501 to 2473800)fjjsiefksekm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the machine's engine. The manual is intended only for qualified service technicians, as working on the engine without proper training and tools could result in injury or improper repairs.
Jcb 57 c 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual section provides information on servicing the rocker assembly and fittings of an engine. It includes components, operation, checks, removal and installation, and disassembly and assembly procedures. The rocker assembly uses rocker arms and a shaft to actuate the valves via pushrods and tappets. Oil is fed to lubricate the assembly through drillings and galleries in the cylinder head and rocker shaft. Checks include inspecting for wear and clearances. Removal and installation procedures are also outlined.
Jcb 55 z 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual provides instructions for servicing components of JCB machines 55Z-1 and 57C-1. The section on the engine rocker assembly provides details on checking, removing, and servicing the rocker arms, shaft, and related components. The manual instructs technicians on lubrication of these parts, disassembly/assembly procedures, and lists torque specifications for fasteners. Additional sections cover the engine oil sump, including its removal/installation and use of sealant when reinstalling.
Jcb 10 tft dumper service repair manual sn from grn1313 to grn1313fjjsiefksekm
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 175 lc v (di exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagrams for components of a cylinder block and head assembly. It lists over 50 individual parts with descriptions and identifies them by key number. Serial numbers and replacement part numbers are provided for some items. Diagrams show the exploded views and positioning of components within the cylinder block and head.
Daewoo doosan solar 170 lc v (dieu exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagram for the valve mechanism of a SOLAR 170LC-V engine. It lists over 30 part numbers, descriptions, and quantities for components including inlet and exhaust valves, valve springs, retainers, rocker arms, shafts, brackets, and mounting hardware. The diagram shows the arrangement and location of these parts in the valve train assembly.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Liebherr a912 compact 1506 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It discusses parts that are at risk of corrosion and recommends corrosion inhibitors and paints from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Liebherr a910 compact 1505 tier4f hydraulic excavator service repair manualfjjsiefksekm
This document contains figures and tables describing components of mechanical devices like clamping nuts, differential cylinders, and shock absorbers. It identifies parts that are at risk of corrosion and recommends corrosion inhibitors and paint coatings from Liebherr to protect those parts. The document encourages downloading a complete manual for more information.
Jcb tm320 telescopic wheel loader service repair manual sn 2681926 and upfjjsiefksekm
This service manual provides instructions for disassembling and assembling the master clutch on a loader. The summary describes:
1) Special tools are required to remove the clutch pack retainers and install a mandrel and locking plates during disassembly and assembly.
2) The cover is removed after installing jacking bolts and lifting eyes. Seals and gaskets are then removed from the cover and housing.
3) Locking plates are installed to secure the clutch assembly while removing bolts to lift out the drum, hub and pressure plate assembly.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 6600001 to 6600785fjjsiefksekm
This document provides service information for the Liftall 1253/1202/1553/1554, including sections covering general information, identification, load charts, torque specifications, service tools, and numerical lists of tools. It contains specifications, diagrams, and instructions to aid technicians in servicing and repairing these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 2087061 to 2089561fjjsiefksekm
The document is a service manual for the Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, and engine of the machines. The manual provides information and specifications to assist with maintenance and repair of the Liftall models.
Jcb 540 140 telescopic handler service repair manual sn from 2460601 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 535 v140 telescopic handler service repair manual sn from 2902000 onwardsfjjsiefksekm
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2902000 on...fjjsiefksekm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 506 36 telescopic handler service repair manual sn from 1402020 and upfjjsiefksekm
This document provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing various clutch shaft assemblies in the proper sequence, and checking clutch shaft end float to ensure correct assembly tolerances. Special tools and consumables like threadlocker and gasket material are required.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fjjsiefksekm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 270 skid steer loader service repair manual sn from 2675500 to 2675700fjjsiefksekm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and following torque specifications. Special tools like templates and wrenches are listed to correctly complete the removal and installation.
Jcb 270 skid steer loader service repair manual sn from 2478301 to 2478700fjjsiefksekm
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given to handle the heavy crankshaft safely and ensure proper lubrication when reassembled.
Jcb 270 skid steer loader service repair manual sn from 2476302 to 2477300fjjsiefksekm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing components like the drive belt, pulley, oil sump, fuel injectors and pump; positioning the engine upside down; and removing components attached to the crankshaft like the flywheel, gears and camshaft. Cleaning and inspection steps are described to check the crankshaft condition. Installation is the reverse of removal, with requirements to clean components, apply lubrication and torque fasteners to the specified values.
Jcb 205 skid steer loader service repair manual (from 2473501 to 2473800)fjjsiefksekm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the machine's engine. The manual is intended only for qualified service technicians, as working on the engine without proper training and tools could result in injury or improper repairs.
Jcb 57 c 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual section provides information on servicing the rocker assembly and fittings of an engine. It includes components, operation, checks, removal and installation, and disassembly and assembly procedures. The rocker assembly uses rocker arms and a shaft to actuate the valves via pushrods and tappets. Oil is fed to lubricate the assembly through drillings and galleries in the cylinder head and rocker shaft. Checks include inspecting for wear and clearances. Removal and installation procedures are also outlined.
Jcb 55 z 1 compact excavator service repair manual (kohler engine)fjjsiefksekm
This service manual provides instructions for servicing components of JCB machines 55Z-1 and 57C-1. The section on the engine rocker assembly provides details on checking, removing, and servicing the rocker arms, shaft, and related components. The manual instructs technicians on lubrication of these parts, disassembly/assembly procedures, and lists torque specifications for fasteners. Additional sections cover the engine oil sump, including its removal/installation and use of sealant when reinstalling.
Jcb 10 tft dumper service repair manual sn from grn1313 to grn1313fjjsiefksekm
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 175 lc v (di exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagrams for components of a cylinder block and head assembly. It lists over 50 individual parts with descriptions and identifies them by key number. Serial numbers and replacement part numbers are provided for some items. Diagrams show the exploded views and positioning of components within the cylinder block and head.
Daewoo doosan solar 170 lc v (dieu exp) crawler excavator parts catalogue manualfjjsiefksekm
The document provides a parts list and diagram for the valve mechanism of a SOLAR 170LC-V engine. It lists over 30 part numbers, descriptions, and quantities for components including inlet and exhaust valves, valve springs, retainers, rocker arms, shafts, brackets, and mounting hardware. The diagram shows the arrangement and location of these parts in the valve train assembly.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 79 9813/5350-2 18 - 79
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Important. Before disconnecting or removing fuel
pipes proceed as follows.
1. Make sure that you have the correct new parts.
1.1. The high pressure fuel pipes MUST BE
REPLACED with new ones.
1.2. The new fuel pipes must remain sealed
inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
2. Obey all fuel system health and safety
information. Refer to (PIL 18-00).
3. Make sure that the engine is safe to work on.
3.1. The engine must cool and pressure in the
fuel system must decay before you start
work.
3.2. If the engine has been running, wait at least
one hour before you start work.
4. Clean the engine. Refer to Engine, Clean (PIL
15-00-00).
5. Remove the protective cover as follows.
Figure 300.
C
B
A
A Screw
B Plastic segment
C Protective cover
5.1. Push out the plastic segments.
5.2. Remove the screws and lift off the cover.
5.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00-00).
6. Always use a spanner at the top of the fuel pipe
nut (this will prevent damage to the nut).
Figure 301.
Injector Fuel Pipes
Remove
The procedure describes how to remove one fuel
pipe.
Figure 302.
E
A
B
D
C
A Fuel pipe
B Nut 1
C Fuel injector
D Fuel rail
E Nut 2
1. Remove the fuel pipes one at a time as follows.
1.1. Loosen the nut 2 at the fuel rail. Do not
remove the nut at this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
3. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 80 9813/5350-2 18 - 80
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the fuel rail cone
and at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut 1 with your hand.
2.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
2.4. Tighten the nut 2 with your hand.
2.5. Nuts must be tightened in the correct
sequence. Tighten nut 1 and then nut 2.
2.6. Use the special tool at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.7. Put the spanner at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Injection Pump to Rail Fuel Pipe
Remove
Figure 303.
D
C
E
A
B
A Nut 1
B Fuel rail
C Injection pump
D Nut 2
E Fuel pipe
1. Remove the fuel pipe as follows.
1.1. Loosen the nut 2. Do not remove the nut at
this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the rail cone and
at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Discard the old fuel pipe.
4. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 81 9813/5350-2 18 - 81
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. To assemble the fuel pipe.
1.1. Put the correct end of the fuel pipe against
the correct pump cone at the injection
pump.
1.2. Tighten the nut 2 with your hand.
1.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
1.4. Tighten the nut 1 with your hand.
1.5. Nuts must be tightened in the correct
sequence. Tighten nut 2 and then nut 1.
1.6. Use the special tool at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
1.7. Put the spanner at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
After Installation
1. Ensure that all pipes are correctly installed
and located in retaining clips as applicable. If
retaining clips are missing or damaged they must
be replaced or renewed
2. Start the engine and check for fuel leaks.
5. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 82 9813/5350-2 18 - 82
06 - Low Pressure Pipe
Remove and Install
Before Removal
Obey all fuel system health and safety information.
Refer to Fuel System, Health and Safety (PIL 18-00).
Low Pressure Fuel Pipes
Remove
The low pressure fuel pipes have a nylon fitting
attached to the pipe that replaces the nut and olive.
The fittings are part of the pipe and not a separate
item.
1. To release the fuel pipe, first press and hold the
release buttons (one each side of the coupler).
Push the coupler towards the connector spigot
and then withdraw.
2. Cap all open ports to prevent ingress of dirt and
debris.
Assemble
1. To install the fuel pipe, press and hold the release
buttons. Push the coupler over the connector
spigot and release the button. The connector will
be heard to click when it is fully home and locked
in place.
2. To check that the connection has been fully
made, attempt to pull the connector from the
connector spigot without releasing the lock
mechanism. (A gentle pull is all that is required,
if the connection is not correct the connector will
release very easily.)
Figure 304.
B
A
C
A
A Release Buttons
B Coupler
C Spigot
After Assembly
1. Make sure that all the fuel pipes are correctly
installed and located in the retaining clips as
applicable. If retaining clips are missing or
damaged, they must be replaced or renewed.
2. Start the engine and check for fuel leaks.
Injector Bleed-off Pipes
Before Removal
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine, Clean (PIL
15-00).
3. Remove the protective cover as follows.
6. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 83 9813/5350-2 18 - 83
3.1. Push out the plastic segments.
3.2. Remove the screws and lift off the cover.
Figure 305.
C
B
A
A Screw
B Plastic segment
C Protective cover
3.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00).
4. To remove the bleed pipe clips, remove the high
pressure fuel pipes first. Refer to (PIL 18-96-03).
5. DO NOT try to repair fuel pipes or connectors.
Defective fuel pipe assemblies must be replaced.
Remove
The following details the removal and replacement
of one bleed-off connector. The procedure for the
remaining connectors is identical.
1. Gently spring the location tabs apart and pull out
the bleed pipe connector. DO NOT use excessive
force on the tabs.
2. Remove and discard the O-ring.
3. If it is necessary to remove the bleed off pipe
assembly, remove the nylon fitting at the high
pressure pump.
4. Cap all open ports to prevent ingress of dirt and
debris.
Install
1. Install a new O-ring.
2. Push in the bleed pipe connector until the
location tabs snap over the connector.
3. If applicable, replace the high pressure fuel pipes
with new ones. DO NOT use a high pressure fuel
pipe that was removed. Refer to (PIL 18-96-03)
Figure 306.
C
A
D
B
A Location tabs
B Bleed pipe connector
C Bleed pipe clip
D High pressure fuel pipe
After Assembly
1. Make sure that all pipes are correctly installed
and located in retaining clips as applicable. If the
retaining clips are missing or damaged they must
be replaced or renewed.
2. Start the engine and check for fuel leaks.
3. Install the protective cover. Refer to Figure 305.
7. 24 - Brake System
00 - Brake System
00 - General
24 - 3 9813/5350-2 24 - 3
00 - General
Introduction ...................................................... 24-3
Health and Safety ........................................... 24-4
Technical Data ................................................. 24-5
Component Identification ................................. 24-6
Fault-Finding .................................................... 24-7
Bleed ............................................................... 24-8
Introduction
(For: 10TFT, 9TFT)
Under no circumstances allow conventional brake
fluid to be added to the system, never purge the
system and refill with brake fluid. Otherwise damage
will occur to all the rubber sealing components within
the brake system. Use only mineral based hydraulic
oil.
The machine uses axles with oil immersed totally
enclosed multi plate brakes. The machines have
front and rear brakes, operating on independent
circuits that gives dual circuit safety.
The brake system uses a tandem master cylinder
and is filled with mineral oil through a remotely
mounted fluid reservoir located behind the access
panel on the front of the seat support.
Normally adjustment of the brakes is not necessary
as they adjust automatically by design. Bleeding of
the system may be necessary if the system pipework
is damaged causing system leakage.
The dumper has a park brake system which is
integral with the disc and caliper installed to the
gearbox output shaft and is operated by a park brake
located to the right of the operator seat.
8. 24 - Brake System
00 - Brake System
00 - General
24 - 4 9813/5350-2 24 - 4
Health and Safety
Brake Fluid
Use of incorrect brake fluid will cause serious
damage to the seals of the braking system. This will
result in brake failure.
Service Brake Bleeding
Before bleeding the service brake system, park on
level ground and set the park brake to on. Put blocks
on both sides of the wheels on one axle to prevent
the machine rolling. Stop the engine and disconnect
the battery so that the engine cannot be started. If
you do not take these precautions the machine could
run over you.
Park Brake Maintenance
Before working on the park brake, park on level
ground and put blocks on both sides of all wheels
to prevent the machine rolling. Stop the engine and
disconnect the battery so that the engine cannot be
started. If you do not take these precautions the
machine could run over you.
Working Under the Machine
Make the machine safe before getting beneath it.
Make sure that any attachments on the machine are
correctly attached. Engage the park brake, remove
the ignition key, disconnect the battery. If the machine
has wheels use blocks to prevent unintentional
movement.
Brake Dust
Brake pads generate dust, which if inhaled may
endanger health. Wash off the caliper assemblies
before commencing work. Clean hands thoroughly
after completing the work.
Brake Dust
Brake shoes generate dust, which if inhaled
may endanger health. Make sure that dust is
removed correctly, particularly before installing
new components. Clean hands thoroughly after
completing the work.
Springs
Always wear personal protective equipment when
dismantling assemblies containing components
under pressure from springs. This will protect against
eye injury from components accidentally flying out.
Notice: Using incorrect fluid could damage the
system. See Fluids, Capacities and Lubricants for
the correct fluid. The fluid can harm your skin. Wear
rubber gloves. Cover cuts or grazes.
WARNING! Before working on the brake system,
make sure that the machine is on solid level ground.
Put blocks on all wheels to prevent the machine
rolling.
WARNING! Do not use the machine with any part of
its brake system disconnected or inoperative. When
the test has been completed, make sure all brake
system components are installed and the system is
operating correctly.
WARNING! Before testing the park brake make sure
the area around the machine is clear of people.
WARNING! If the machine starts to move during the
park brake test, immediately apply the foot brake and
reduce the engine speed.
WARNING! If the machine starts to move during the
service brake test, immediately reduce the engine
speed and apply the park brake.
WARNING! Do not use a machine with a faulty park
brake.
WARNING! Non approved modifications to drive
ratios, machine weight or wheel and tyre sizes may
adversely affect the performance of the park brake.
WARNING! Oil on the brake disc will reduce brake
effectiveness. Keep oil away from the brake disc.
Remove any oil from the disc with a suitable solvent.
Read and understand the solvent manufacturer's
safety instructions. If the pads are oily, install with the
new pads.
WARNING! Faulty brakes can kill. If you have to
top up the brake reservoir frequently, get the brake
system checked by your JCB Dealer. Do not use the
machine until the fault has been put right.
WARNING! The park brake must not be used to
slow the machine from travelling speed, except in an
emergency, otherwise the efficiency of the brake will
be reduced. Whenever the park brake has been used
in an emergency the brake friction components must
be renewed and the other components inspected.
Notice: Over adjustment or failure to disengage the
park brake properly will cause excessive wear of the
park brake mechanism.
9. 24 - Brake System
00 - Brake System
00 - General
24 - 5 9813/5350-2 24 - 5
Technical Data
(For: 10TFT, 9TFT)
Table 124.
Description Data
Brakes
Type Oil immersed disc type
in the axles
Master cylinder diameter 31.75mm
Master cylinder seals Specific for mineral oil
Brake discs
Type Manually adjusted
'Hayes' type caliper,
mounted on transmis-
sion output shaft
Friction disc diameter 279.4mm
Friction disc minimum
thickness
8.89mm
Friction disc maximum
thickness
9.65mm
Friction material thick-
ness on new pads
(1)
3.18mm
Torque values
Master cylinder retaining
bolts
60N·m
Park brake caliper bolt 230N·m
Park brake caliper
bracket bolt
45N·m
(1) Replace at 2mm
10. 24 - Brake System
00 - Brake System
00 - General
24 - 6 9813/5350-2 24 - 6
Component Identification
(For: 10TFT, 9TFT)
Figure 310.
C
B
A
D
E
F
A Front axle B Front axle brake bleed nipple
C Remote brake fluid tank D Master cylinder
E Rear axle brake bleed nipple F Rear axle
11. 24 - Brake System
00 - Brake System
00 - General
24 - 7 9813/5350-2 24 - 7
Fault-Finding
Fault
Insufficient braking Table 125. Page 24-7
Brake pedal is soft Table 126. Page 24-7
Overheating of the brake system Table 127. Page 24-7
Table 125. Insufficient braking
Cause Remedy
Incorrect adjustment Check the brake disc thickness. Adjust the brakes.
Worn out brake disc Check the brake disc thickness. Replace the brake
discs.
Incorrect brake fluid Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
Loss of brake fluid Check the outside circuit and the master cylinder
for leaks. Repair as necessary. If the leak is to the
outside, replace the O-rings between the center and
the intermediate housings. If the leak is to the inside,
replace the all the O-rings.
Overheated axle causing brake fluid to vaporize Refer to overheating fault remedy.
See Also: Table 127. Overheating of the brake
system
Table 126. Brake pedal is soft
Cause Remedy
Air in the brake system Bleed the brake system.
Table 127. Overheating of the brake system
Cause Remedy
Wrong oil level Drain, flush and fill the brake oil to the correct level.
Too small brake gap Adjust the brakes.
Incorrect brake fluid in the system Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
No free play of brake pedal at master cylinder Adjust the brake pedal free play.
Restrictions in the brake lines Check the condition of the brake lines. Replace as
necessary.
12. 24 - Brake System
00 - Brake System
00 - General
24 - 8 9813/5350-2 24 - 8
Bleed
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Open the engine compartment cover.
Refer to: PIL 06-06-06.
4. Open the bleed nipple.
Figure 311. Front axle
A
A
A Bleed nipples
5. Press and hold the brake pedal down.
6. Tighten the bleed nipple.
7. Release the brake pedal.
8. Do the steps 4 to step 7 until all of the trapped air
is removed from the brake system.
9. Do the steps 4 to step 8 for the RH (Right Hand)
side brake.
10. Do the steps 4 to step 9 to bleed the rear brake
system.
Figure 312. Rear axle
A
A
A Bleed nipples
13. 24 - Brake System
03 - Service Brake
01 - Master Cylinder
24 - 12 9813/5350-2 24 - 12
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Disconnect the front brake pipe, rear brake pipe
and the brake fluid tank from the master cylinder.
Figure 313.
C
D
ACB
A Front brake pipe
B Rear brake pipe
C Brake fluid tank
D Master cylinder
5. Remove the bolts.
6. Remove the master cylinder from the machine.
Figure 314.
E
D
D Master cylinder
E Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 128. Torque Values
Item Description Nm
E Bolts 60
14. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 15 9813/5350-2 24 - 15
06 - Cable
Adjust ............................................................ 24-15
Remove and Install ....................................... 24-16
Adjust
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Remove the floorplate.
Refer to: PIL 09-78-00.
3. Isolate the battery.
Refer to: PIL 33-03-00.
4. Remove the plastic hand grip from the park brake
lever.
Figure 315.
A
A Plastic hand grip
5. Loosen the locking grub screw.
6. Rotate the adjusting nut in an anticlockwise
direction to give free play in the cable.
Figure 316.
B
C
B Grub screw
C Adjusting nut
7. Adjust the cable so that the specified length of
thread protrudes through the locknut.
Dimension: 5mm
8. Tighten the nut against the back of the bracket.
15. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 16 9813/5350-2 24 - 16
Figure 317.
D
F
E
D Park brake cable
E Locknut
F Nut
9. Rotate the adjusting nut on the park brake lever
in a clockwise direction until the free play in the
cable has been taken up. Correct adjustment is
achieved when there is no free play in the cable
and no pressure on the brake lever.
10. Tighten the locking grub screw.
11. Install the plastic hand grip to the park brake
lever.
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 318.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 319.
B
A
A Park brake cable
B Reaction bracket
7. Remove the split pin.
8. Disconnect the park brake cable from the park
brake handle.
16. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 17 9813/5350-2 24 - 17
Figure 320.
H
J
H Split pin
J Park brake handle
9. Loosen the locknut.
10. Disconnect the park brake cable from the
bracket.
Figure 321.
K
L
K Locknut
L Bracket
11. Make a note of the route and the position of the
cable to help installation.
12. Remove the park brake cable from the chassis.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Adjust the park brake cable.
Refer to: PIL 24-18-06.
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18. 24 - Brake System
18 - Park Brake
18 - Caliper
24 - 18 9813/5350-2 24 - 18
18 - Caliper
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 322.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 323.
B
A
A Park brake cable
B Reaction bracket
7. Remove the bolts.
8. Remove the park brake caliper from the machine.
Figure 324.
D
C
C Park brake caliper
D Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Tighten the bolts to the correct torque value.
1.2. Adjust the park brake cable. Refer to (PIL
24-18).
Table 129. Torque Values
Item Description Nm
D Bolts 230
19. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 8 9813/5350-2 25 - 8
Check (Condition)
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Examine all contact surfaces and replace any
parts that have scratches, wear or other damage
that could cause leakage.
2. Do not use abrasive or try to file or grind the
surfaces.
3. Clean all metal parts with a solvent and blow dry
with an air line.
Consumable: Surface Cleaning Fluid
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03.
3. Remove the floor plate.
Refer to: PIL 09-78-00.
4. Remove the bolts 1.
5. Remove the steering column cover.
Refer to: PIL 25-12-06.
6. Remove the cable ties.
Figure 325.
A
A Cable ties
7. Disconnect the hoses from the steer unit.
8. Put a label on the hoses to help installation.
9. Plug all the open ports and hoses to prevent
contamination.
20. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 9 9813/5350-2 25 - 9
Figure 326.
B
B Hoses
10. Remove the grease nipple.
11. Remove the bolts 2.
12. Disconnect the steer valve from the steering
column.
Figure 327.
J
K
L
J Grease nipple
K Steer valve
L Bolts 2
13. Rotate the steer valve anti-clockwise and remove
the steer valve from the machine.
Figure 328.
K
K Steer valve
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Align the steering column splines to the steer
unit.
3. Tighten the bolts to the correct torque value.
4. Check the hydraulic oil level and top up as
required.
Refer to: PIL 30-00-00.
Table 131. Torque Values
Item Description Nm
L Bolts 2 60