This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It describes in detail how to remove over 20 individual parts of the swing drive, including the swing brake assembly, gears, pins, seals and bearings. Precautions are outlined to release spring tension safely and contain fluids. The assembly section similarly provides step-by-step instructions to rebuild the swing drive, noting the importance of cleanliness and applying lubricant to bearings before installation. Tools required are specified.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the swing drive of an M318C Wheeled Excavator. It describes:
1) Removing the swing drive by detaching hoses, disconnecting the swing motor, and removing bolts.
2) Disassembling the swing drive into components like the swing brake assembly, discs, plates, gears, bearings, seals and more.
3) Assembling the swing drive by installing components in reverse order and noting steps like applying lubricant and setting torque specifications.
Caterpillar cat m322 c wheeled excavator (prefix h2e) service repair manual (...udjfjkskekmdm
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, pins, seals and bearings. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts, apply lubricant and check bearing clearance during reassembly.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...udjfjkskekmdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting devices and tooling to the boom cylinder pins and boom itself to remove the cylinders and lift the boom off the excavator.
3) The procedure requires two people due to weight of components and ensuring pressures are released before disassembly to prevent injury.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d excavator (prefix jbt) service repair manual (jbt00001 ...fjskemdme
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to remove the fan motor by bending tabs, removing bolts and hub, and lifting the fan motor assembly. It then details disassembling the fan motor by removing the head, port plate, poppet springs, pistons, bearings and other components. Reassembly instructions are also provided, describing how to install components in reverse order and noting any special tools or precautions needed.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the swing drive of an M318C Wheeled Excavator. It describes:
1) Removing the swing drive by detaching hoses, disconnecting the swing motor, and removing bolts.
2) Disassembling the swing drive into components like the swing brake assembly, discs, plates, gears, bearings, seals and more.
3) Assembling the swing drive by installing components in reverse order and noting steps like applying lubricant and setting torque specifications.
Caterpillar cat m322 c wheeled excavator (prefix h2e) service repair manual (...udjfjkskekmdm
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, pins, seals and bearings. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts, apply lubricant and check bearing clearance during reassembly.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...udjfjkskekmdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting devices and tooling to the boom cylinder pins and boom itself to remove the cylinders and lift the boom off the excavator.
3) The procedure requires two people due to weight of components and ensuring pressures are released before disassembly to prevent injury.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d excavator (prefix jbt) service repair manual (jbt00001 ...fjskemdme
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to remove the fan motor by bending tabs, removing bolts and hub, and lifting the fan motor assembly. It then details disassembling the fan motor by removing the head, port plate, poppet springs, pistons, bearings and other components. Reassembly instructions are also provided, describing how to install components in reverse order and noting any special tools or precautions needed.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 315 c excavator (prefix btl) service repair manual (btl00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on a 315C Excavator. The disassembly process involves removing 27 individual parts in 28 steps, including removing bolts, seals, bearings, pistons, and other internal components. The assembly process reverses the disassembly steps and includes applying lubricant to parts and ensuring proper installation of springs, seals, and other components. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 302.4 d mini hydraulic excavator (prefix ljn) service repair ...fjsjekdmmeme
The document provides instructions for removing and installing various components on a 302.4D Mini Hydraulic Excavator, including the final drive, travel motor, swivel, swing motor, swing drive, ball valve for the adjustable undercarriage, and undercarriage cylinder. The procedures note removing bolts, plugs, and hoses and lifting components out after draining hydraulic oil. Safety precautions are highlighted regarding contained fluids, pressurized cylinders, and spring forces.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fusjjefjskekemm
This document provides instructions for disassembling and assembling the swing drive of an M318C Wheeled Excavator. It begins with the removal procedure, providing 3 illustrations and 5 steps to remove the swing drive assembly from the excavator. It then details the disassembly procedure with 23 steps and illustrations, explaining how to disassemble each component of the swing drive. Finally, it outlines the assembly procedure in 28 steps and illustrations, specifying how to reassemble the swing drive components and adjust torque specifications.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjsjjefskekkme
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order with notes on cleaning, lubrication, and torque specifications. The overall document provides detailed technical instructions for maintenance and repair of an excavator swing drive system.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjsekdemmd
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order, noting the required tools. Cleanliness is important during disassembly and assembly to prevent contaminant entry.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjksekmdme
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order, noting the required tools. Cleanliness is important during disassembly and assembly to prevent contaminant entry.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjseazqkkdmmem
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjjsekkmdmes
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 315 c excavator (prefix btl) service repair manual (btl00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on a 315C Excavator. The disassembly process involves removing 27 individual parts in 28 steps, including removing bolts, seals, bearings, pistons, and other internal components. The assembly process reverses the disassembly steps and includes applying lubricant to parts and ensuring proper installation of springs, seals, and other components. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 302.4 d mini hydraulic excavator (prefix ljn) service repair ...fjsjekdmmeme
The document provides instructions for removing and installing various components on a 302.4D Mini Hydraulic Excavator, including the final drive, travel motor, swivel, swing motor, swing drive, ball valve for the adjustable undercarriage, and undercarriage cylinder. The procedures note removing bolts, plugs, and hoses and lifting components out after draining hydraulic oil. Safety precautions are highlighted regarding contained fluids, pressurized cylinders, and spring forces.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fusjjefjskekemm
This document provides instructions for disassembling and assembling the swing drive of an M318C Wheeled Excavator. It begins with the removal procedure, providing 3 illustrations and 5 steps to remove the swing drive assembly from the excavator. It then details the disassembly procedure with 23 steps and illustrations, explaining how to disassemble each component of the swing drive. Finally, it outlines the assembly procedure in 28 steps and illustrations, specifying how to reassemble the swing drive components and adjust torque specifications.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjsjjefskekkme
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order with notes on cleaning, lubrication, and torque specifications. The overall document provides detailed technical instructions for maintenance and repair of an excavator swing drive system.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjsekdemmd
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order, noting the required tools. Cleanliness is important during disassembly and assembly to prevent contaminant entry.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjksekmdme
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the various components of the swing drive including the swing brake assembly, shaft drive, pinion, and housing. It then describes the assembly procedure in reverse order, noting the required tools. Cleanliness is important during disassembly and assembly to prevent contaminant entry.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjseazqkkdmmem
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
Caterpillar cat m318 c wheeled excavator (prefix h2f) service repair manual (...fjjsekkmdmes
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and setting proper torque specifications. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten fasteners to the specified torques.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
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John deere 48, 50, 54, 60, 72, 76, 160, 172, 261 & 272 rotary mowers serv...fhsjejkdm
This technical manual provides specifications and lubrication information for John Deere lawn and grounds care equipment. It includes torque values, recommended gear case oils and greases, transmission fluids, and specifications for rotary mowers, snowblowers, and other attachments. The manual is intended to assist experienced technicians in servicing this equipment.
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2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M322C WHEELED EXCAVATOR H2E
Configuration: M322C Excavator H2E00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9207-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02346354
Swing Drive - Remove
SMCS - 5459-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
B. Remove the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Remove".
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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3. Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Illustration 1 g01173262
1. Disconnect two hose assemblies (1) .
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4. Illustration 2 g00924414
2. Disconnect hose assemblies (2) .
Illustration 3 g01173263
3. Disconnect hose assembly (3) .
4. Attach Tooling (A) and a suitable lifting device to swing drive (4). The weight of swing
drive (4) is approximately 85 kg (187 lb).
5. Remove bolts (5). Remove swing drive (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 29 22:34:59 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M322C WHEELED EXCAVATOR H2E
Configuration: M322C Excavator H2E00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9207-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i03484220
Swing Drive - Disassemble
SMCS - 5459-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 1U-8759 Retaining Ring Pliers 1
D 5P-4758 Retaining Ring Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1855 Retaining Ring Pliers 1
G 156-7100 Puller 1
H 1P-1863 Retaining Ring Pliers 1
J
305-4538 Spanner Socket(1)
1
240-8274 Insert(2)
1
174-9465 Spanner Socket(3)
1
K 1P-0520 Driver Gp 1
(1)
Used on the part number 152-7372 Swing Drive Gp
(2)
Used on the part number 152-7372 Swing Drive Gp
(3)
Used on the part number 152-7375 Swing Drive Gp
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6. Start By:
a. Remove the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent contaminants from entering
the internal mechanism.
Illustration 1 g01027113
1. Attach Tooling (A) and a suitable lifting device to swing brake assembly (2). The weight of
swing brake assembly (2) is approximately 75 kg (165 lb).
2. Note the orientation of swing brake assembly (2) for assembly purposes.
3. Remove bolts (1). Remove swing brake assembly (2).
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7. Illustration 2 g00906311
Illustration 3 g00909003
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Position swing brake assembly (2) in a suitable press.
5. Use Tooling (B) and a suitable press to relieve tension on retaining ring (3). Use Tooling
(C) to remove retaining ring (3).
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8. Illustration 4 g00906313
6. Remove plate (4).
Illustration 5 g00906314
7. Remove the discs and plates (5) from swing brake assembly (2).
Illustration 6 g00909004
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9. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Reposition swing brake assembly (2), as shown.
9. Use Tooling (K) and a suitable press to relieve tension on retaining ring (6). Use Tooling
(D) to remove retaining ring (6) and the shim. Remove spring (6A) from swing brake
assembly (2).
Illustration 7 g00909008
10. If equipped, remove ring (7) from piston (8).
Illustration 8 g00906320
11. Use Tooling (B) and a suitable press to remove piston (8) from swing brake assembly (2).
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10. Illustration 9 g00906322
12. Remove seals (9) from the swing brake assembly.
Illustration 10 g00906324
13. Remove shaft (10) and top carrier (11) from shaft drive (12).
Illustration 11 g00906325
14. Remove bearing (13). Use Tooling (F) to remove retaining ring (14).
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11. Illustration 12 g00906327
15. Remove pins (19), gears (15), washers (18) and (17), and needle bearings (16).
Illustration 13 g00906329
16. Use Tooling (E) to remove retaining ring (20) from top carrier (11).
Illustration 14 g00906330
17. Remove sun gear (21) and washers (22) from top carrier (11).
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12. Illustration 15 g00906331
18. Use Tooling (E) to remove retaining rings (23) and bearings (24).
Illustration 16 g00909009
19. Use Tooling (G) to remove gear (25).
20. Remove needle bearings (26).
Illustration 17 g01026549
21. Use Tooling (H) to remove retaining ring (27). Remove shim (28) and carrier (27A).
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13. Illustration 18 g00909011
22. Use Tooling (G) to remove bearing race (29).
Illustration 19 g01026558
Illustration 20 g01026627
23. Position swing drive housing (33A) and pinion (33) on a suitable press.
24. Use Tooling (J) to remove nut (30). Remove ring (31) and nut (32).
Note: Support the underside of pinion (33) before the following Step is performed.
25. Use a suitable press to remove pinion (33) and bearing cone (32A).
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14. Illustration 21 g00906881
26. Remove seal (34) and lip seal (35). Use Tooling (K) to remove bearing cup (36).
Illustration 22 g01026650
27. Remove bearing cone (37) and washer (38) from pinion (33).
Illustration 23 g00906883
28. Use Tooling (K) to remove bearing cup (39).
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15. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M322C WHEELED EXCAVATOR H2E
Configuration: M322C Excavator H2E00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9207-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i03484340
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 1U-8759 Plier Tips 1
D 5P-4758 Retaining Ring Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1855 Retaining Ring Pliers 1
H 1P-1863 Retaining Ring Pliers 1
J
305-4538 Spanner Socket(1)
1
240-8274 Insert(2)
1
174-9465 Spanner Socket(3)
1
K 1P-0520 Driver Gp 1
L 2S-3230 Bearing Lubricant 1
M 8T-5096 Dial Indicator Gp 1
N 7H-1680 Lubrication Hand Pump 1
(1)
Used on the part number 152-7372 Swing Drive Gp
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16. (2)
Used on the part number 152-7372 Swing Drive Gp
(3)
Used on the part number 152-7375 Swing Drive Gp
Note: Replace all O-ring seals and all gaskets. Apply a light film of "10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01027198
1. Lower the temperature of bearing cup (39). Use Tooling (K) to install bearing cup (39) in
swing drive housing (33A).
Illustration 2 g00906881
2. Lower the temperature of bearing cup (36). Use Tooling (K) to install bearing cup (36).
3. Use Tooling (B) to install lip seal (35). Install seal (34). Install tooling (L) to seal (34).
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17. Illustration 3 g01026650
4. Raise the temperature of bearing cone (37). Install washer (38) and bearing cone (37) on
pinion (33).
Illustration 4 g01027078
Illustration 5 g01026558
5. The following steps should be used on machines that are equipped with the part number 152
-7372 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
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18. b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
8 N·m (71 lb in) to 15 N·m (133 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
300 N·m (221 lb ft). Loosen nut (32) by 30 degrees to 60 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
1000 ± 100 N·m (738 ± 74 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 3 N·m (27 lb in) to 9 N·m (80 lb in).
6. The following steps should be used on machines that are equipped with the part number 152
-7375 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
6 N·m (53 lb in) to 8 N·m (71 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
250 ± 50 N·m (184 ± 37 lb ft). Loosen nut (32) by 15 degrees to 30 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
700 ± 50 N·m (516 ± 37 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 2 N·m (18 lb in) to 5 N·m (44 lb in).
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19. Illustration 6 g00907108
Illustration 7 g00907110
Illustration 8 g01027098
7. Install carrier (27A).
8. Install shim (28). Use Tooling (H) to install retaining ring (27).
9. Raise temperature of bearing race (29). Install bearing race (29) and needle bearings (26).
10. Apply Tooling (L) to the rollers. Install the rollers on bearing race (29). Install gears (25)
over bearing race (29) and the rollers.
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20. 11. Install retaining ring (23) and bearing (24).
Illustration 9 g00906330
12. Install washers (22) and sun gear (21) onto top carrier (11).
Illustration 10 g00906329
13. Use Tooling (E) to install retaining ring (20) onto top carrier (11).
Illustration 11 g00906327
14. Install needle bearings (16), washers (17) and (18), gears (15), and pins (19).
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21. Illustration 12 g00906325
15. Use Tooling (F) to install retaining ring (14). Install bearing (13).
Illustration 13 g00906324
16. Install top carrier (11) and shaft (10) in shaft drive (12).
Illustration 14 g00906322
17. Install seals (9) in the swing brake assembly.
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22. Illustration 15 g00909400
18. Use Tooling (B) to install piston (8) in swing brake assembly (2).
Illustration 16 g00906319
19. If equipped, install ring (7).
Illustration 17 g00909004
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23. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install spring (6A) and the shim.
21. Use Tooling (K) and a suitable press in order to compress spring (6A). Use Tooling (D) in
order to install retaining ring (6). Rotate the opening in retaining ring (6) by approximately
180 degrees from the notch in swing brake assembly (2).
Illustration 18 g00906314
22. Install discs and plates (5) into swing brake assembly (2).
Illustration 19 g00906313
23. Install plate (4).
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24. Illustration 20 g00906311
Illustration 21 g00909003
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Use Tooling (B) and a suitable press in order to compress the spring. Use Tooling (C) to
install retaining ring (3).
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25. Illustration 22 g01822733
25. Position Tooling (M) in order to measure the travel of piston (8). Connect Tooling (N) to
Port (P). Use Tooling (N) in order to apply 3000 kPa (435 psi) at Port (P). Record the
measured travel of piston (8) as Dimension (X).
a. The recorded Dimension (X) should be 1.2 mm (0.05 inch) to 1.4 mm (0.06 inch) on
machines that are equipped with the part number 152-7372 Swing Drive Gp.
b. The recorded Dimension (X) should be 1.1 mm (0.04 inch) to 1.3 mm (0.05 inch) on
machines that are equipped with the part number 152-7375 Swing Drive Gp.
Note: Outer plate (5) is available in different thicknesses. Use the correct thickness of
plate (5) in order to obtain the correct Dimension (X).
Illustration 23 g01027113
26. Install Tooling (A) and a suitable lifting device to swing brake assembly (2). The weight of
swing brake assembly (2) is approximately 75 kg (165 lb).
27. Position swing brake assembly (2) in swing brake housing (2A).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. 28. Install bolts (1).
End By:
a. Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 29 22:36:51 UTC+0800 2020
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28. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M322C WHEELED EXCAVATOR H2E
Configuration: M322C Excavator H2E00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9207-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02346361
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Illustration 1 g01173263
1. Attach Tooling (A) and a suitable lifting device to swing drive (4). The weight of swing
drive (4) is approximately 85 kg (187 lb).
2. Position swing drive (4) .
3. Install bolts (5) .
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29. 4. Connect hose assembly (3) .
Illustration 2 g00924414
5. Connect hose assemblies (2) .
Illustration 3 g01173262
6. Connect hose assemblies (1) .
End By: Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 29 22:37:47 UTC+0800 2020
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