The document provides assembly instructions for a piston pump used in a wheeled excavator. It consists of 38 steps to assemble various components of the pump like springs, seals, valves, housing pieces, and more. Precise assembly is needed as some parts are spring loaded and can cause injury if not assembled properly. Measurements are also taken to determine the correct shim thickness for proper lift-off adjustment of the pump.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M320F WHEELED EXCAVATOR FB2
Configuration: M320F Wheeled Excavator FB200001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
M314F, M316F, M318F, M320F and M322F Wheeled Excavator and Material Handler
Machine Systems
Media Number -UENR6142-09 Publication Date -01/10/2018 Date Updated -19/10/2018
i06216293
Piston Pump (Swing) - Assemble
SMCS - 5070-016-ZW
S/N - F2W1-UP
S/N - F2Z1-UP
S/N - F4A1-UP
S/N - F4D1-UP
S/N - F6N1-UP
S/N - F6P1-UP
S/N - F8B1-UP
S/N - FB21-UP
S/N - FB31-UP
S/N - FB41-UP
S/N - FB51-UP
S/N - FB61-UP
S/N - FB71-UP
S/N - FB81-UP
S/N - FB91-UP
S/N - FBW1-UP
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3. S/N - FM21-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1861 Retaining Ring Pliers 1
C 5P-4758 Internal Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1857 Retaining Ring Pliers 1
G 1S-4208 Spanner Wrench 1
H 135-8292 Alignment Plug 1
J 135-8296 Test Ring 1
K 128-2744 Measuring Bell 1
L 135-8294 Measuring Hub 1
M 4C-6142 Spacer 1
Illustration 1 g00582656
1. Install retainer (78).
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5. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Use a suitable press and Tooling (G) to relieve the pressure on the spring. Install spacer
(74). Slowly release the pressure on the spring.
Illustration 5 g03603956
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
5. Use a suitable press to relieve the pressure on the spring. Use Tooling (F) in order to install
retaining ring (73). Repeat Steps 1 through 5 for the other side of the valve.
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6. Illustration 6 g00794223
6. Install rings (70) and (71) on each side. Install O-ring seal (72).
Illustration 7 g00794221
7. Install O-ring seal (69).
Illustration 8 g00794220
8. Screw the cover onto the valve. Install nut (68).
Illustration 9 g00582504
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7. 9. Install O-ring seal (67) on the cover.
Illustration 10 g00582495
10. Install cover (66) and bolts (65).
Illustration 11 g00582491
Illustration 12 g00582463
11. Install cover (63) with valve assembly (64). Install bolts (62).
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8. Illustration 13 g00582451
12. Install bearing cradles (59). Install retainers (60).
Note: The following components must be assembled in a vertical position: bearing cradles,
swashplate assembly, shaft assembly and barrel assembly.
Illustration 14 g00584575
13. Install rods (57) on the swashplate. Install bearings (58) over the rods on the swashplate.
Install plate (56) on the swashplate.
Note: Apply a light coat of petroleum jelly to the bearings for installation.
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9. Illustration 15 g00581942
14. Install swashplate assembly (55). The swashplate assembly must stay together while the
swashplate is being installed into the housing.
Illustration 16 g00582457
15. Install the O-ring seals on plugs (61). Install plugs (61) in the housing.
Note: Use a small screwdriver in order to turn retainers (60). Swashplate assembly (55)
must move. This will ensure that rods (57) are in slotted retainers (60).
Illustration 17 g00584588
16. Use a suitable press in order to install shaft (52) through bearing (54).
Note: Lubricate the bearing with the lubricant that is being used.
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10. Illustration 18 g03604002
17. Use Tooling (E) in order to install retaining ring (53).
Illustration 19 g00720326
Note: Install heat shrink tubing over shaft (52) in order to protect the seal during
installation.
Note: Install the shaft assembly into the pump housing in a vertical position.
18. Lower the housing of the axial piston pump into position over shaft (52). Do not disrupt the
location of swashplate assembly (55) during the shaft installation.
19. The following procedure is used to determine the correct shim thickness for the lift off
adjustment:
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11. Illustration 20 g00585935
a. Place port plate (17) onto a surface plate. The flat side of the port plate should rest on
the surface plate.
Illustration 21 g03604003
Illustration 22 g00585961
b. Place Tooling (H) on the inside diameter of port plate (17). The chamfered side faces
upward.
c. Install barrel (41) onto Tooling (H) and port plate (17).
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12. Illustration 23 g03604007
d. Install Tooling (J) on top of the barrel, as shown.
Illustration 24 g00585975
e. Make sure that all the springs and shims have been removed from spring retainer (43).
Install the retainer over Tooling (J).
Illustration 25 g00585985
f. Install plate (42) onto the retainer, as shown.
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13. Illustration 26 g03604010
Illustration 27 g00586012
g. Bolt Tooling (K) and Tooling (L) together. Place the Tooling on top of the plate, as
shown.
Illustration 28 g00586047
h. Use a Vernier scale for measuring height or a similar tool in order to measure the
dimension in Step 19.i.
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14. Illustration 29 g03604016
i. Measure the distance from the top of the surface plate to the top of Tooling (K).
Record this dimension as dimension (X).
Note: The following calculations are used to determine the shim thickness and the lift
-off limitation. Dimension (X) - Dimension (W) = Dimension (Y) Dimension (Y) is
the Lift Off Limitation Height without the shim. The correct Lift Off height of the
pump is 108.50-108.70 mm (4.2717-4.2795 inch). Call this height Dimension (Z).
Dimension (Z) - Dimension (Y) = Thickness of the shim to be used to obtain the
correct Lift Off Limitation Height.
Illustration 30 g00581786
20. Install washer (47), spring (48), and washer (47) into the barrel assembly.
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15. Illustration 31 g03603796
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
21. Use Tooling (A), Tooling (B), and a suitable press to install retaining ring (46).
Illustration 32 g00581780
22. Install springs (45) in the correct sequence. Install shim (44) on top of the springs. Refer to
Step 19.i.
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16. Illustration 33 g00581773
23. Install spring retainer (43).
Illustration 34 g00581740
24. Install the pistons and plate (42) in the original location in the barrel assembly.
Illustration 35 g00681514
25. Wrap a piece of nylon string around the pistons, as shown.
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17. Illustration 36 g00775264
26. Install barrel assembly (41) into the pump housing. Use the nylon string in order to hold the
assembly together during installation. Do not allow the swashplate assembly to fall apart
while barrel assembly (41) is being installed. Remove the nylon string.
Illustration 37 g00581282
27. Install O-ring seal (38), O-ring seal (39), and O-ring seals (40).
Illustration 38 g00581281
28. Install O-ring seals (37).
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19. Illustration 42 g00581224
32. Install cover assembly (29). Install bolts (28). Repeat for the other side.
Illustration 43 g00581200
33. Assemble both valves, as follows: O-ring seal (24), backup ring (25) and O-ring seal (26).
Illustration 44 g00581207
34. Install valve (27) into the head. Tighten valve (27) to a torque of 100 ± 2 N·m (74 ± 2 lb ft).
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20. Illustration 45 g00722813
35. Install valve (23) into the head. Tighten valve (23) to a torque of 100 ± 2 N·m (74 ± 2 lb ft).
Illustration 46 g00794187
36. Assemble the plug assembly, as follows: O-ring seal (20), O-ring seal (21) and locking plug
(22).
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21. Illustration 47 g00794067
37. Install plug assembly (19) into the head.
Illustration 48 g00581027
38. Use Tooling (A) to install bushing (16). Install the bushing and orient the groove into the
original location by using the previous marks.
Illustration 49 g00581022
39. Use Tooling (A) to install bushing (15).
Illustration 50 g00794209
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22. Note: The groove in the port plate must face the two valves on the head assembly.
40. Install port plate (17) and bearing (18), if necessary.
Illustration 51 g00775369
41. Install O-ring seals (13) and (14).
Illustration 52 g00581009
42. Install head assembly (12) and bolts (11).
Illustration 53 g00581004
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23. 43. Install key (10). Install retaining ring (9) onto the shaft.
Illustration 54 g00580995
44. Install shaft (7) and O-ring seal (8).
Illustration 55 g00580969
45. Install plate (6) in the original position.
Illustration 56 g00580966
46. Install bushing (5) in the original location.
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24. Illustration 57 g03604277
Note: Gear (4) with the larger diameter has a chamfered edge. This edge goes toward
charge pump (2).
Illustration 58 g03857735
47. Install gear set (4) in the original location in reference to valves (23) and (27) of the head
assembly. Install O-ring seal (3) in charge pump (2).
48. Install charge pump (2) and bolts (1).
Illustration 59 g03604060
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25. 49. Use Tooling (C) and install retaining ring (51).
Illustration 60 g03604061
Note: Lubricate the sealing lip with the lubricant that is being used.
50. Use Tooling (A) and Tooling (M) and install seal (50).
Illustration 61 g03604062
51. Use Tooling (C) in order to install retaining ring (49).
End By:
a. Install the piston pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 14 16:14:03 UTC+0800 2020
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26. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
NOTE:
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click on the link above,
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27. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M320F WHEELED EXCAVATOR FB2
Configuration: M320F Wheeled Excavator FB200001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
M314F, M316F, M318F, M320F and M322F Wheeled Excavator and Material Handler
Machine Systems
Media Number -UENR6142-09 Publication Date -01/10/2018 Date Updated -19/10/2018
i06286972
Piston Motor (Swing) - Remove and Install
SMCS - 5058-010-ZW
S/N - F2W1-UP
S/N - F2Z1-UP
S/N - F4A1-UP
S/N - F4D1-UP
S/N - F6N1-UP
S/N - F6P1-UP
S/N - F8B1-UP
S/N - FB21-UP
S/N - FB31-UP
S/N - FB41-UP
S/N - FB51-UP
S/N - FB61-UP
S/N - FB71-UP
S/N - FB81-UP
S/N - FB91-UP
S/N - FBW1-UP
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28. S/N - FM21-UP
Removal Procedure
Start By:
a. Release the hydraulic system pressure.
1. Drain the hydraulic oil. Refer to Operation and Maintenance Manual, " Hydraulic System
Oil – Change " for the correct draining and filling procedures.
Illustration 1 g03886501
2. Raise walkway assembly (1). Loosen the clamp and reposition air inlet hose (2).
3. Disconnect hose assemblies (3).
Illustration 2 g03886521
4. Disconnect hose assemblies (4) and (5).
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29. Illustration 3 g03886526
5. Attach a suitable lifting device to piston motor (6). Remove bolts (7).
6. Remove piston motor (6).
Illustration 4 g03886534
7. Remove O-ring seal (8).
Installation Procedure
1. Install piston motor (6) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 14 16:14:59 UTC+0800 2020
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