The document provides instructions for disassembling a control valve used in a hydraulic generator system. It lists 13 steps to remove parts like springs, seals, plugs and spools. Safety precautions are included, such as releasing pressure before disassembly and taking care when removing parts with spring forces. The control valve must first be removed from the machine following other documented procedures.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
The document provides instructions for disassembling a control valve used in a hydraulic generator system. It lists 13 steps to remove parts like springs, seals, plugs and spools. Safety precautions are included, such as releasing pressure before disassembly and taking care when removing parts with spring forces. The control valve must first be removed from the machine following other documented procedures.
Caterpillar cat 301.7 cr mini hydraulic excavator (prefix jh7) service repair...fjsjekdmmeme
The document provides instructions for disassembling and assembling the boom cylinder of a Caterpillar 301.7CR Mini Hydraulic Excavator. The disassembly procedure involves removing seals and internal components from both ends of the cylinder. The assembly procedure describes installing these components in reverse order. Separate sections also describe removing and installing the entire boom and boom swing cylinder. Safety precautions are provided regarding hydraulic pressure during maintenance.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat w330 b mh excavator (prefix ame) service repair manual (ame00...ifkkdmdmdm
This document provides instructions for removing and servicing the automatic timing advance component of Caterpillar 3304B and 3306B engines. The removal process involves turning the crankshaft to specific positions to access the timing advance component. The component is then disassembled by removing springs, weights, and seals. Reassembly involves installing these parts in reverse order. Additional instructions are provided for removing the fuel injection pump housing and governor.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 301.8 mini hydraulic excavator (prefix h8 x) service repair m...fjsjekdmmeme
The documents provide instructions for removing and installing various components on a 301.8 Mini Hydraulic Excavator, including the blade, bucket, bucket linkage, and bucket cylinder. The procedures describe disconnecting hoses, removing bolts and pins, lifting components, and installing components in the reverse order of removal. Safety precautions are provided, such as relieving system pressure before disassembling cylinders.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
The document provides instructions for disassembling a control valve used in a hydraulic generator system. It lists 13 steps to remove parts like springs, seals, plugs and spools. Safety precautions are included, such as releasing pressure before disassembly and taking care when removing parts with spring forces. The control valve must first be removed from the machine following other documented procedures.
Caterpillar cat 301.7 cr mini hydraulic excavator (prefix jh7) service repair...fjsjekdmmeme
The document provides instructions for disassembling and assembling the boom cylinder of a Caterpillar 301.7CR Mini Hydraulic Excavator. The disassembly procedure involves removing seals and internal components from both ends of the cylinder. The assembly procedure describes installing these components in reverse order. Separate sections also describe removing and installing the entire boom and boom swing cylinder. Safety precautions are provided regarding hydraulic pressure during maintenance.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat w330 b mh excavator (prefix ame) service repair manual (ame00...ifkkdmdmdm
This document provides instructions for removing and servicing the automatic timing advance component of Caterpillar 3304B and 3306B engines. The removal process involves turning the crankshaft to specific positions to access the timing advance component. The component is then disassembled by removing springs, weights, and seals. Reassembly involves installing these parts in reverse order. Additional instructions are provided for removing the fuel injection pump housing and governor.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 301.8 mini hydraulic excavator (prefix h8 x) service repair m...fjsjekdmmeme
The documents provide instructions for removing and installing various components on a 301.8 Mini Hydraulic Excavator, including the blade, bucket, bucket linkage, and bucket cylinder. The procedures describe disconnecting hoses, removing bolts and pins, lifting components, and installing components in the reverse order of removal. Safety precautions are provided, such as relieving system pressure before disassembling cylinders.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 301.6 c mini hydraulic excavator (prefix jsb) service repair ...dfujdjkskekmmd
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Removing the front idler by removing bolts and supports, and reinstalling with thread lock compound.
- Removing hydraulic track adjusters by removing seals, rings, and bolts, and reinstalling by applying thread lock compound.
- Removing the sprocket by removing bolts and reinstalling with thread lock compound.
- Removing the final drive and travel motor by draining fluids, disconnecting hoses, and removing bolts using lifting equipment.
Caterpillar cat 306 mini hydraulic excavator (prefix smd) service repair manu...fusjkkskemmf
The document provides instructions for disassembling the final drive and travel motor of a 306 Mini Hydraulic Excavator. It lists 31 steps to completely disassemble the components and provides illustrations for each step. The disassembly requires various tools and involves removing gears, bearings, seals, springs, and other parts from the final drive and travel motor housings. Personal protective equipment is recommended when removing parts with stored spring energy.
Caterpillar cat 336 e excavator (prefix t3z) service repair manual (t3z00001 ...f8isoeidkdk
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and provides details on lubricating parts and ensuring proper alignment of components like the cam plate and brake piston. Special tools are required for tasks like removing the rotating assembly and installing seals and bearings.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine. It describes how to remove and install the auxiliary drive, valve mechanism covers, valve mechanism cover base, rocker arms and shafts. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are provided to keep parts clean and prevent contamination.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
The document provides instructions for assembling and disassembling components of the gear motor and control valve for a hydraulic generator system on a wheeled excavator model. It describes 12 steps to disassemble the control valve, involving removing springs, seals, plugs and other parts. Separate sections provide installation and removal procedures for the gear motor and control valve.
The document provides instructions for assembling and disassembling components of the gear motor and control valve for a hydraulic generator system on a wheeled excavator model. It describes 12 steps to disassemble the control valve, involving removing springs, seals, plugs and other parts. Separate sections provide installation and removal procedures for the gear motor and control valve.
1) The document provides assembly and disassembly instructions for a control valve and gear motor used in a wheeled excavator.
2) It describes removing and installing various components like seals, springs, plugs, and housings. Torque specifications are provided for fasteners.
3) Technicians are warned to release hydraulic pressure before working and to wear protective equipment when handling spring loaded parts to avoid injury.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 301.6 c mini hydraulic excavator (prefix jsb) service repair ...dfujdjkskekmmd
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Removing the front idler by removing bolts and supports, and reinstalling with thread lock compound.
- Removing hydraulic track adjusters by removing seals, rings, and bolts, and reinstalling by applying thread lock compound.
- Removing the sprocket by removing bolts and reinstalling with thread lock compound.
- Removing the final drive and travel motor by draining fluids, disconnecting hoses, and removing bolts using lifting equipment.
Caterpillar cat 306 mini hydraulic excavator (prefix smd) service repair manu...fusjkkskemmf
The document provides instructions for disassembling the final drive and travel motor of a 306 Mini Hydraulic Excavator. It lists 31 steps to completely disassemble the components and provides illustrations for each step. The disassembly requires various tools and involves removing gears, bearings, seals, springs, and other parts from the final drive and travel motor housings. Personal protective equipment is recommended when removing parts with stored spring energy.
Caterpillar cat 336 e excavator (prefix t3z) service repair manual (t3z00001 ...f8isoeidkdk
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and provides details on lubricating parts and ensuring proper alignment of components like the cam plate and brake piston. Special tools are required for tasks like removing the rotating assembly and installing seals and bearings.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine. It describes how to remove and install the auxiliary drive, valve mechanism covers, valve mechanism cover base, rocker arms and shafts. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are provided to keep parts clean and prevent contamination.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
The document provides instructions for assembling and disassembling components of the gear motor and control valve for a hydraulic generator system on a wheeled excavator model. It describes 12 steps to disassemble the control valve, involving removing springs, seals, plugs and other parts. Separate sections provide installation and removal procedures for the gear motor and control valve.
The document provides instructions for assembling and disassembling components of the gear motor and control valve for a hydraulic generator system on a wheeled excavator model. It describes 12 steps to disassemble the control valve, involving removing springs, seals, plugs and other parts. Separate sections provide installation and removal procedures for the gear motor and control valve.
1) The document provides assembly and disassembly instructions for a control valve and gear motor used in a wheeled excavator.
2) It describes removing and installing various components like seals, springs, plugs, and housings. Torque specifications are provided for fasteners.
3) Technicians are warned to release hydraulic pressure before working and to wear protective equipment when handling spring loaded parts to avoid injury.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, installing spacers and bolts, and removing the lifting tools.
- Removing the hydraulic oil filter by removing a cover, O-ring, retainer, and the filter itself.
- Removing the hydraulic tank by disconnecting hoses, harnesses, and fittings, removing mounting bolts, and lifting the tank out.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 320 c lu excavator (prefix clm) service repair manual (clm000...fuskekfjskemm
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then removes two hose assemblies and a sensor from the flow divider valve. Next it attaches a hoist, removes seven bolts holding the valve in place, and lifts it off. The flow divider valve weighs 64 kg. Cleanliness and containment of fluids are important parts of the process.
Caterpillar cat 320 c u excavator (prefix clm) service repair manual (clm0000...ujfjjskkekmem
The document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator model 320C. It describes in detail removing components like the cover, shaft, gears, and bearings. Cleanliness is emphasized when disassembling and inspecting parts to prevent contamination of the hydraulic system. The proper tools are listed and each step includes an illustration of the component being removed or installed.
Caterpillar cat 320 c lu excavator (prefix clm) service repair manual (clm000...ujfjjskkekmem
The document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator model 320C. It describes in detail removing components like the cover, shaft, gears, and bearings. Cleanliness is emphasized when disassembling and inspecting parts to prevent contamination. The proper tools are listed and each step includes an illustration of the component being removed or installed. The process is broken into multiple pages with safety notices included.
Caterpillar cat 320 c u excavator (prefix clm) service repair manual (clm0000...fjjskekdmnsme
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then removes two hose assemblies and a sensor from the flow divider valve. Next it attaches a hoist, removes seven bolts holding the valve in place, and lifts it off. The flow divider valve weighs 64 kg. Cleanliness and containment of fluids are important parts of the process.
Caterpillar cat 320 c u excavator (prefix clm) service repair manual (clm0000...fuskekfjskemm
The document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator model 320C. It describes in detail removing components like the cover, shaft, gears, and bearings. Cleanliness is emphasized when disassembling and inspecting parts to prevent contamination of the hydraulic system. The proper tools are listed and each step includes an illustration of the component being removed or installed. The process is broken into multiple pages for easy reference during repair work.
Caterpillar cat 320 c lu excavator (prefix clm) service repair manual (clm000...fjjskekdmnsme
The document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator model 320C. It describes in detail removing components like covers, seals, shafts, gears, and bearings. Cleanliness is emphasized throughout to prevent contamination. Tools needed are specified. Dismantling involves using slide hammers and threaded rods to pull components from the body. Assembly requires lowering bearing temperatures before installation and applying compound to new seals.
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This document is a professional shop manual that provides instructions and guidance for trained technicians servicing and repairing MTD 700 series riding tractors. It covers a range of systems including the engine, steering, body panels, drive system, transaxle, electrical system, and more. Technicians are advised to follow all safety instructions and use common sense when working on equipment. The manual is intended as a supplemental reference and updates may be necessary.
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5. Illustration 7 g01172343
8. Install seal (7) and seal (8) .
Illustration 8 g01172342
9. Install bearing (6) .
Illustration 9 g01172341
10. Install O-ring seal (5) .
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6. Illustration 10 g01172340
11. Install O-ring seal (3) and housing (4) .
Illustration 11 g01172339
12. Install head (2) and bolts (1). Tighten bolts (1) to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
End By: Install the gear motor. Refer to Disassembly and Assembly, "Gear Motor (Hydraulic
Generator) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C MH WHEELED EXCAVATOR BEB
Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02370432
Gear Motor (Hydraulic Generator) - Install
SMCS - 5061-012
Installation Procedure
Illustration 1 g01182780
1. Install key (8) .
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8. Illustration 2 g01182778
2. Install hub (6), lockwasher (7), and nut (5). Tighten nut (5) to a torque of 80 ± 20 N·m (59 ±
15 lb ft).
Illustration 3 g01182776
3. Install coupling (4) .
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9. Illustration 4 g01182829
4. Position gear motor (1) and install bolts (2). Connect hose assemblies (3) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C MH WHEELED EXCAVATOR BEB
Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02370509
Control Valve (Hydraulic Generator) - Remove
SMCS - 5051-011
Removal Procedure
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the work
tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits,
and the hydraulic oil tank at the filler cap before any hydraulic lines or
components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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11. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
Illustration 1 g01182843
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12. 1. Disconnect hose assemblies (4) and harness assembly (3) .
2. Remove bolts (2). Use two people to remove control valve (1). The weight of control valve
(1) is approximately 34 kg (75 lb).
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C MH WHEELED EXCAVATOR BEB
Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02388710
Control Valve (Hydraulic Generator) - Disassemble
SMCS - 5051-015
Disassembly Procedure
Start By:
A. Remove the control valve (hydraulic generator). Refer to Disassembly and Assembly,
"Control Valve (Hydraulic Generator) - Remove".
Illustration 1 g01192533
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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14. Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (1) and actuator (2) .
Illustration 2 g01192535
2. Remove solenoid valve (3), spring (6), and O-ring seals (4) and (5) .
Illustration 3 g01192536
3. Remove retainer (10), spool (9), plug (8), and makeup valve (7) .
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15. Illustration 4 g01192537
4. Remove backup ring (11) and O-ring seals (12) from makeup valve (7) .
Illustration 5 g01192538
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plugs (13) and (14) .
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16. Illustration 6 g01192539
6. Remove spring (15) and O-ring seal (16) from plug (13) .
Illustration 7 g01192540
7. Remove spring (17) and O-ring seal (18) from plug (14) .
Illustration 8 g01192542
8. Remove spool (20) and nut (19) .
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17. Illustration 9 g01192543
9. Remove cartridge (21). Remove plugs (22), (23), and (24) .
Illustration 10 g01192544
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove bolts (26), plate assembly (25), and O-ring seal (27) .
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18. Illustration 11 g01192547
11. Remove spring (28) and plug (29) .
Illustration 12 g01192548
Illustration 13 g01192549
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19. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove plug (30), cone (31), spring (32), and O-ring seal (33) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C MH WHEELED EXCAVATOR BEB
Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02388711
Control Valve (Hydraulic Generator) - Assemble
SMCS - 5051-016
Assembly Procedure
Illustration 1 g01192549
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21. Illustration 2 g01192548
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Install O-ring seal (33), spring (32), cone (31), and plug (30). Tighten plug (30) to a torque
of 120 N·m (89 lb ft).
Illustration 3 g01192547
2. Install spring (28) and plug (29). Tighten plug (29) to a torque of 200 N·m (148 lb ft).
Illustration 4 g01192544
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22. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install plate assembly (25), O-ring seal (27), and bolts (26). Tighten bolts (26) to a torque of
10.4 N·m (92 lb in).
Illustration 5 g01192543
4. Install cartridge (21). Install plugs (22), (23), and (24). Tighten plug (22) to a torque of 60
N·m (44 lb ft). Tighten plug (23) to a torque of 45 N·m (33 lb ft). Tighten plug (24) to a
torque of 80 N·m (59 lb ft).
Illustration 6 g01192542
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23. 5. Install spool (20) and nut (19). Tighten nut (19) to a torque of 80 N·m (59 lb ft).
Illustration 7 g01192539
6. Install spring (15) and O-ring seal (16) to plug (13) .
Illustration 8 g01192540
7. Install spring (17) and O-ring seal (18) to plug (14) .
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24. Illustration 9 g01192538
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
8. Install plugs (13) and (14). Tighten plug (13) to a torque of 80 N·m (59 lb ft). Tighten plug
(14) to a torque of 90 N·m (66 lb ft).
Illustration 10 g01192537
9. Install backup ring (11) and O-ring seals (12) to makeup valve (7) .
Illustration 11 g01192536
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. 10. Install retainer (10), spool (9), plug (8), and makeup valve (7). Tighten makeup valve (7) to
a torque of 100 N·m (74 lb ft). Tighten plug (8) to a torque of 45 N·m (33 lb ft).
Illustration 12 g01192535
11. Install solenoid valve (3), spring (6), and O-ring seals (4) and (5). Tighten solenoid valve (3)
to a torque of 12 ± 5 N·m (106 ± 44 lb in).
Illustration 13 g01192533
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
12. Install actuator (2) and bolts (1). Tighten bolts (1) to a torque of 10.4 N·m (92 lb in).
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27. End By: Install the control valve (hydraulic generator). Refer to Disassembly and Assembly,
"Control Valve (Hydraulic Generator) - Install".
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All Rights Reserved.
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28. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C MH WHEELED EXCAVATOR BEB
Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
M318C and M322C Excavators Machine Systems
Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006
i02370510
Control Valve (Hydraulic Generator) - Install
SMCS - 5051-012
Installation Procedure
Illustration 1 g01182843
1. Use two people to position control valve (1). The weight of control valve (1) is
approximately 34 kg (75 lb). Install bolts (2) .
2. Connect hose assemblies (4) and harness assembly (3) .
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