This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 3116 engine, including:
- Removing the inlet manifold by disconnecting air lines, removing bolts, and removing the manifold and gasket.
- Installing the inlet manifold by installing a new gasket, positioning the manifold, installing bolts, and reconnecting air lines.
- Removing inlet and exhaust valves by using a tool to compress springs, removing locks and springs, and removing seals and valves.
- Installing inlet and exhaust valves by lubricating valves, installing seals and springs, using a tool to compress springs during lock installation.
- Removing inlet and exhaust valve guides using a driver tool.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...uuudfjjdjkskem
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...ujfjjskekfmmde
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...fjkskekdmmenm
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...fhshefjjskefkem
This document provides instructions for removing and installing an inlet manifold on an excavator model EL240C. It begins by listing the required tools. The removal procedure involves disconnecting air inlet piping, removing bolts and elbows, and removing the manifold and gasket. The installation procedure specifies installing a new gasket, positioning the manifold, installing bolts, installing elbows and reconnecting the air inlet heater solenoid. Proper containment of fluids and cleaning of parts is emphasized.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on Caterpillar 325, 325L and 325LN excavator models. The procedure includes using specific tools to extract the valve seat inserts from the cylinder head. New valve seat inserts should be installed and lubricated before reinstalling the valves and valve guides. Safety precautions are provided to keep parts clean and contain fluids during the repair process.
Caterpillar Cat 325 L EXCAVATOR (Prefix 9ZK) Service Repair Manual (9ZK00001 ...f8usiejdkmdd
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using specific tools to compress springs, extract components, and install replacements. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...uuudfjjdjkskem
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...ujfjjskekfmmde
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...fjkskekdmmenm
This document provides instructions for removing and installing inlet manifold components on an excavator engine. It describes:
1. Removing the valve mechanism cover, disconnecting piping and solenoids, and removing bolts and the inlet manifold.
2. Installing a new gasket, positioning the inlet manifold, tightening bolts, and reconnecting piping and solenoids.
3. Procedures include safety notices to contain fluids and keep parts clean from contaminants.
Caterpillar cat el240 c excavator (prefix 9pk) service repair manual (9pk0000...fhshefjjskefkem
This document provides instructions for removing and installing an inlet manifold on an excavator model EL240C. It begins by listing the required tools. The removal procedure involves disconnecting air inlet piping, removing bolts and elbows, and removing the manifold and gasket. The installation procedure specifies installing a new gasket, positioning the manifold, installing bolts, installing elbows and reconnecting the air inlet heater solenoid. Proper containment of fluids and cleaning of parts is emphasized.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on Caterpillar 325, 325L and 325LN excavator models. The procedure includes using specific tools to extract the valve seat inserts from the cylinder head. New valve seat inserts should be installed and lubricated before reinstalling the valves and valve guides. Safety precautions are provided to keep parts clean and contain fluids during the repair process.
Caterpillar Cat 325 L EXCAVATOR (Prefix 9ZK) Service Repair Manual (9ZK00001 ...f8usiejdkmdd
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using specific tools to compress springs, extract components, and install replacements. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325-A, 325, 325 L AND 325 LN EXCAVATOR (Prefix 9ZK) Service R...yan77xunhao
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
Caterpillar cat 325 l excavator (prefix 9 zk) service repair manual (9zk00001...ifoseidkkd
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
Caterpillar cat 325 a excavator (prefix 9 zk) service repair manual (9zk00001...ifoseidkkd
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
Caterpillar Cat 325 L EXCAVATOR (Prefix 9ZK) Service Repair Manual (9ZK00001 ...jfkskmdmmdd
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using specific tools to compress springs, extract components, and install replacement parts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 L EXCAVATOR (Prefix 9ZK) Service Repair Manual (9ZK00001 ...jfkskmmdmdm
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 9 zk) service repair manual (9zk00001...fujsekksmem
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
Caterpillar cat 325 a excavator (prefix 9 zk) service repair manual (9zk00001...fujsekksmem
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing final drives on a Caterpillar D6R track-type tractor. Key steps include using tools to separate the final drive from the steering clutch and main case, and removing it from the machine. Reinstallation involves placing the final drive back into position, reattaching it to surrounding components, and refilling it with oil. The instructions also describe disassembling and assembling the individual components within the final drive, such as planetary carriers and hub assemblies. Precise procedures help ensure correct bearing preloads and orientations of seals.
The document provides instructions for removing and installing final drives and the power train oil filter on a D6R track-type tractor. Key steps include using tools to remove the outer axle and final drive from the machine. The final drive must be removed to access the planetary carriers for disassembly. Instructions are also given for disassembling and assembling the planetary carriers and hubs. The power train oil filter is removed by draining oil, removing mounting bolts, and using a hoist.
Caterpillar Cat D6R III TRACK-TYPE TRACTOR (Prefix MRT) Service Repair Manual...8fisiodkdmm3e
The document provides instructions for disassembling and assembling the final drive of a Caterpillar D6R III track-type tractor. It details 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then outlines 16 steps to reassemble the final drive, providing details on cleaning, heating and cooling parts, and torquing bolts to specification. Precise positioning and installation of components like seals, shafts, and bearings is emphasized to ensure correct assembly and component function.
Caterpillar Cat D6R III TRACK-TYPE TRACTOR (Prefix HCD) Service Repair Manual...8fisiodkdmm3e
This document provides instructions for disassembling and assembling the final drive components of a Caterpillar D6R III track-type tractor. The disassembly process involves using various tools to remove 19 components including planetary gears, bearings, seals, and hubs. The assembly process similarly uses tools to carefully install the components in the reverse order, taking precautions to properly set bearing preloads. Special tools and procedures are specified to correctly install lip seals, duo-cone seals, and planetary gear shafts.
Caterpillar Cat D6R III TRACK-TYPE TRACTOR (Prefix JDL) Service Repair Manual...8fisiodkdmm3e
The document provides instructions for disassembling and assembling the final drive of a D6R III track-type tractor. The disassembly procedure involves 19 steps to remove components such as the planetary carrier, gears, seals, and hub. The assembly procedure describes 14 steps including pressing components, installing seals and bearings at specified temperatures, and torquing bolts to the correct specifications. Proper cleaning, lubrication, and use of specialized tools are emphasized to correctly perform the processes.
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Caterpillar Cat 325-A, 325, 325 L AND 325 LN EXCAVATOR (Prefix 9ZK) Service R...yan77xunhao
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
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This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
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This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
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This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using specific tools to compress springs, extract components, and install replacement parts. Safety notices are provided to keep parts clean and contain fluids.
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This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
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This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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5. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Wed Sep 11 13:04:09 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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7. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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8. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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9. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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10. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Wed Sep 11 13:05:05 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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12. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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14. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 11 13:06:00 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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17. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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18. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 11 13:06:56 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Wed Sep 11 13:07:52 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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22. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929615
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure
Illustration 1 g01011627
1. Install O-ring seals (5) onto plugs (1) and (3). Install valves (6) and springs (4).
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24. Illustration 2 g01011623
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install plugs (1) and (3) onto oil filter base (2).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02376426
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01009468
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26. Illustration 2 g01185803
Illustration 3 g00676791
1. Position the gasket and engine oil filter base (4) on the cylinder block.
2. Install the washers and bolts (2) that hold engine oil filter base (4) to the cylinder block.
Tighten the bolts according to the following procedure:
a. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 15 N·m (11
lb ft).
b. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 28 N·m (21
lb ft).
3. Apply lubricant to new O-ring seal (5) . Install O-ring seal (5) in the fitting on the engine oil
filter base.
4. Connect tube assembly (1) to engine oil filter base (4) .
Note: Never install an oil filter with a wrench. Follow the instructions on the oil filter.
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27. 5. Put a coat of fresh oil on the O-ring seal for the engine oil filter. Install engine oil filter (3)
on engine oil filter base (4) by hand.
6. After the O-ring seal contacts engine oil filter base (4) , turn engine oil filter (3) for 3/4 of a
turn.
End By: Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 11 13:10:39 UTC+0800 2019
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: EL240C EXCAVATOR 9PK
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 9PK00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943853
Engine Oil Filter Bypass Valve - Remove and Install
SMCS - 1308-010-BV
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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29. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
30. Illustration 1 g00630032
Illustration 2 g00629985
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plug (1) and the O-ring seal from the engine oil filter base.
2. Remove valve spring (2) and bypass valve (3) from the engine oil filter base.
Installation Procedure
NOTICE
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