This document provides instructions for removing and installing the flywheel housing on an E240C excavator. The removal procedure involves using lifting brackets to remove the flywheel housing which weighs approximately 25 kg. For installation, sealant is applied before positioning and bolting the housing back onto the cylinder block. Overall, the document provides a step-by-step guide for removing and replacing the flywheel housing.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjjskekfsem
This document provides instructions for removing and installing a flywheel housing on an excavator model E240C. It describes:
- Required tools which include link brackets for lifting.
- Removal steps which are to remove the flywheel first, then bolts securing the housing and lift it off.
- Installation steps which are to apply sealant, lift the housing into place using link brackets, and install the securing bolts.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjkskekdmmenm
This document provides instructions for removing and installing the flywheel housing on an excavator model E240C. It describes:
- Required tools which include a link bracket and gasket sealant.
- Removal steps which include fastening the link bracket, removing bolts, and lifting off the flywheel housing.
- Installation steps which include applying sealant, fastening the link bracket, positioning the housing, and installing the bolts.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...ufjjsjekksemmd
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjsjefskekfmme
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...uufjdjdkkksmem
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by listing the required tools. The removal procedure instructs the technician to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs the technician to install a new gasket on the front cover and then install the gasket and cover on the front of the engine.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...dikdkskmdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...dikdkskmdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear wear sleeve and seal using installer tools, removing and installing the crankshaft rear seal carrier using cleaning tools and sealant, and removing and installing the flywheel housing using lifting brackets and sealant. The instructions are part of a service repair manual and include lists of required tools and step-by-step procedures.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjjskekfsem
This document provides instructions for removing and installing a flywheel housing on an excavator model E240C. It describes:
- Required tools which include link brackets for lifting.
- Removal steps which are to remove the flywheel first, then bolts securing the housing and lift it off.
- Installation steps which are to apply sealant, lift the housing into place using link brackets, and install the securing bolts.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjkskekdmmenm
This document provides instructions for removing and installing the flywheel housing on an excavator model E240C. It describes:
- Required tools which include a link bracket and gasket sealant.
- Removal steps which include fastening the link bracket, removing bolts, and lifting off the flywheel housing.
- Installation steps which include applying sealant, fastening the link bracket, positioning the housing, and installing the bolts.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...ufjjsjekksemmd
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjsjefskekfmme
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...uufjdjdkkksmem
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by listing the required tools. The removal procedure instructs the technician to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs the technician to install a new gasket on the front cover and then install the gasket and cover on the front of the engine.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...dikdkskmdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...dikdkskmdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear wear sleeve and seal using installer tools, removing and installing the crankshaft rear seal carrier using cleaning tools and sealant, and removing and installing the flywheel housing using lifting brackets and sealant. The instructions are part of a service repair manual and include lists of required tools and step-by-step procedures.
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear wear sleeve and seal using special tools, removing and installing the crankshaft rear seal carrier and flywheel housing using sealant and thread lock, removing and installing the vibration damper and pulley, and removing the crankshaft front seal using a slide hammer puller and drill bit. The document contains diagrams and lists required tools for each procedure.
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...fjsekdhjenmdn
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal and sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...cdfzxs
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal and sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...fjsekdhjenmdn
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear seal carrier, installing a crankshaft wear sleeve, and removing and installing a flywheel housing. The document lists required tools and provides step-by-step instructions with illustrations for each procedure.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...fjjskekdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...fjjskekdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...cdfzxs
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear seal carrier, installing a crankshaft wear sleeve, and removing and installing a flywheel housing. The document lists required tools and provides step-by-step instructions with illustrations for each procedure.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves on 325B L and 325B LN excavators powered by 3116 engines. The procedures include removing bolts and gaskets, applying anti-seize compound, installing new gaskets, and tightening bolts in a specific sequence. Required tools including a valve spring compressor are listed. Technicians are advised to keep parts clean and contain fluids properly during maintenance.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...ufjskmdmdmed
This document provides instructions for properly installing Duo-Cone seals. It describes the components of Duo-Cone seals and outlines best practices for cleaning, handling, inspecting, and assembling the seals using the appropriate tooling. Critical areas like the seal ring face and housing ramp are to be carefully inspected for defects before installation to prevent leaks. Rubber seals and metal components must be kept free of contamination and lubricated during assembly.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing and installing a tie rod on the front steering of a 420D backhoe loader. It lists the required tool as a transmission repair stand and instructs the user to first remove the front axle from the machine. Safety precautions are provided to release hydraulic pressure before servicing. Detailed steps are then outlined to remove the tie rod from the axle and install a new one.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...ufjskmdmdmed
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
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Similar to Caterpillar Cat E240C EXCAVATOR (Prefix 2RL) Service Repair Manual (2RL00001 and up).pdf
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear wear sleeve and seal using special tools, removing and installing the crankshaft rear seal carrier and flywheel housing using sealant and thread lock, removing and installing the vibration damper and pulley, and removing the crankshaft front seal using a slide hammer puller and drill bit. The document contains diagrams and lists required tools for each procedure.
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...fjsekdhjenmdn
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal and sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...cdfzxs
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including:
1) Installing the crankshaft rear seal and sleeve using a special tooling set.
2) Removing and installing the crankshaft rear seal carrier using gasket sealant and thread lock compound.
3) Removing and installing the flywheel housing using link brackets and gasket sealant.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...fjsekdhjenmdn
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear seal carrier, installing a crankshaft wear sleeve, and removing and installing a flywheel housing. The document lists required tools and provides step-by-step instructions with illustrations for each procedure.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...fjjskekdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 track type excavator (prefix 7 wk) service repair manual ...fjjskekdm
This document provides instructions for installing and removing various engine components on Caterpillar 320 and 320L track-type excavators powered by a 3116 engine. It describes how to install the crankshaft rear seal carrier using specific tools and sealants. It also provides directions for removing and installing the flywheel housing, vibration damper and pulley. Technicians are advised to keep components clean and contain fluids during repair work.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...cdfzxs
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear seal carrier, installing a crankshaft wear sleeve, and removing and installing a flywheel housing. The document lists required tools and provides step-by-step instructions with illustrations for each procedure.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves on 325B L and 325B LN excavators powered by 3116 engines. The procedures include removing bolts and gaskets, applying anti-seize compound, installing new gaskets, and tightening bolts in a specific sequence. Required tools including a valve spring compressor are listed. Technicians are advised to keep parts clean and contain fluids properly during maintenance.
Similar to Caterpillar Cat E240C EXCAVATOR (Prefix 2RL) Service Repair Manual (2RL00001 and up).pdf (9)
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...ufjskmdmdmed
This document provides instructions for properly installing Duo-Cone seals. It describes the components of Duo-Cone seals and outlines best practices for cleaning, handling, inspecting, and assembling the seals using the appropriate tooling. Critical areas like the seal ring face and housing ramp are to be carefully inspected for defects before installation to prevent leaks. Rubber seals and metal components must be kept free of contamination and lubricated during assembly.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing and installing a tie rod on the front steering of a 420D backhoe loader. It lists the required tool as a transmission repair stand and instructs the user to first remove the front axle from the machine. Safety precautions are provided to release hydraulic pressure before servicing. Detailed steps are then outlined to remove the tie rod from the axle and install a new one.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...ufjskmdmdmed
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings, pins, bolts and other components onto the swing frame assembly and attaching hydraulic hoses and electrical harnesses. Tools required include a driver, lever puller, and bearing installer. Precautions are provided for safely releasing hydraulic pressure before removing any components.
This document provides instructions to disassemble a bank valve on a 420E Backhoe Loader. The 19 step procedure includes removing manifolds, valves, spools, cartridges, seals, springs and covers. Special care must be taken when removing parts under spring pressure to avoid injury.
This document provides instructions for disassembling and assembling the steering metering pump on a 428D Backhoe Loader. The removal procedure involves removing covers, plates, bolts and nuts to access the steering column. Disassembly involves removing an end cap, seals, housing components, drive components, springs and fittings. Assembly is the reverse of disassembly, applying new seals and lubricating components before installation. Cleanliness is important during disassembly and assembly to prevent contaminating the hydraulic system.
The document provides instructions for disassembling the transmission of a 428D backhoe loader in 3 steps:
1. Remove the transmission and drain the oil.
2. Disassemble the transmission into its major components like the case, output shafts, and gears.
3. Further disassemble the components using various tools, removing items like bearings, seals, springs, and shafts. Detailed illustrations are provided to identify specific parts.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. Removal involves draining fuel, removing retaining components, and plugging lines. Installation requires cleaning, adding new seals, and reinstalling components in reverse order of removal while torquing fasteners to specified values. Disassembly of the governor/camshaft involves using tools to separate the sleeve, retaining ring, and bearing from the camshaft.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It lists the required tools and safety precautions, then describes 7 steps to disconnect hoses and cables, attach lifting tools, and remove mounting bolts to lift the 45 kg piston pump out of the machine. Personal injury can result from hydraulic pressure, so pressure must be released before removal.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01981940
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01027146
1. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1).
2. Remove bolts (2) and bolt (3) that fastens the flywheel housing to the cylinder block.
3. Remove bolts (4). Remove flywheel housing (1). The weight of flywheel housing (1) is
approximately 25 kg (55 lb).
Installation Procedure
Table 2
Required Tools
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4. Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 1U-8846 Gasket Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (B) to the entire mounting face of the flywheel housing prior to installation.
Illustration 2 g01027146
2. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb). Position flywheel housing (1) on the
cylinder block. Install bolts (4).
3. Install bolts (2) and bolt (3).
End By:
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5. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929931
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g00691836
1. Remove bolts (2), crankshaft vibration damper (3), and spacers from the crankshaft pulley.
Note: For information on the reusability of the vibration damper on 3114 and 3116 engines,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8220, "Specifications
for Damper Inspection 3114 and 3116 Engines".
2. Loosen the tension on water pump drive belt (1). Remove the belt from the crankshaft
pulley.
Illustration 2 g00691831
3. Remove bolts (4) and the washers.
4. Remove crankshaft pulley (5).
Note: For information on the reusability of the crankshaft pulley, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8046, "Cast Iron and Steel Pulleys".
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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8. Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00691831
1. Position crankshaft pulley (5) on the crankshaft. Install bolts (4) and tighten the bolts to a
torque of 160 ± 30 N·m (118 ± 22 lb ft).
Note: For information on the reusability of the crankshaft pulley, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8046, "Cast Iron and Steel Pulleys".
Illustration 4 g00691836
2. Install water pump drive belt (1).
Note: Check the alignment marks on the rubber vibration dampers for proper alignment.
The rubber vibration damper should be replaced if the rubber vibration damper is out of
alignment. Refer to Specifications, "Vibration Damper".
3. Install spacers and crankshaft vibration damper (3). Tighten bolts (2) to a torque of
55 ± 10 N·m (40 ± 7 lb ft).
Note: For information on the reusability of the vibration damper on 3114 and 3116 engines,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8220, "Specifications
for Damper Inspection 3114 and 3116 Engines".
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9. 4. Adjust the tension of water pump drive belt (1). Refer to the Specifications Module, "Belt
Tension Chart". Also, refer to the Operation and Maintenance Manual, "Belt - Inspect".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:42:51 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01982085
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g00989224
1. Use Tooling (B) and carefully drill three evenly spaced holes in crankshaft front seal (1).
2. Alternate between the drilled holes and use Tooling (A) to remove crankshaft front seal (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:43:38 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01982092
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1U-7430 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00989228
1. Use Tooling (C) to install crankshaft front seal (1).
Note: The crankshaft seal is designed to be installed dry.
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:44:26 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01176651
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
Illustration 1 g00629709
Note: It is not necessary to remove the vibration damper and the crankshaft pulley in order
to remove the front cover.
1. Remove bolts (1) from front cover (2).
2. Remove front cover (2) and the gasket from the front of the engine.
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15. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:45:13 UTC+0800 2019
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01437510
Front Cover - Install
SMCS - 1166-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g00752906
1. Install a new gasket (3) on the front cover (2) .
Illustration 2 g00629709
2. Install the gasket and front cover (2) on the front of the engine.
3. Install bolts (1) in front cover (2) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:46:01 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929983
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
Start By:
a. Remove the crankshaft vibration damper. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
b. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
c. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
d. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
Note: For information on reusability of the camshaft idler gear, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Place the engine at the Top Center position. The timing marks should be in line with the
crankshaft gear.
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19. Illustration 1 g01005265
2. Identify the type of idler gear on the engine. Remove bolts (1) that hold the idler gear to the
block. Remove plate (7).
Illustration 2 g00677884
3. Identify the location of timing marks (4) and (5) on the camshaft idler gear. Identify the
location of timing mark (6) on the crankshaft drive gear.
4. Remove idler shaft (3) and camshaft idler gear (2). Separate idler gear (2) from idler shaft
(3) and remove the sleeve bearing from the camshaft idler gear.
5. Use Tooling (A) and a press to remove the bearing.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 9 21:46:48 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930002
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
Note: For information on reusability of the camshaft idler gear, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8045, "Timing Gears for All Engines".
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 1 g00643979
Type 1
1. Use Tooling (A) and a suitable press to install the sleeve bearing in the camshaft idler gear.
2. Install the bearing sleeve to a depth of 0.40 ± 0.25 mm (0.016 ± 0.010 inch) below the front face of
the gear.
3. Place the idler shaft (3) on the cylinder block. Install bolts (1) that hold the idler shaft to the cylinder
block. Tighten the bolts to a torque of 70 ± 15 N·m (51 ± 11 lb ft).
4. Install camshaft idler gear (2) on idler shaft (3). The timing marks should face outward.
5. Align the timing marks on camshaft idler gear (2) with the timing marks on the crankshaft drive
gear.
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23. Illustration 2 g00644057
Type 2
1. Use Tooling (A) and a suitable press and install the sleeve bearing in the camshaft idler gear.
2. Install plate (4) on the back of idler shaft (3). Position idler gear assembly on the cylinder block.
Install bolts that hold the idler gear to the engine block. Tighten the bolts to a torque of 70 ± 15 N·m
(51 ± 11 lb ft).
3. Install camshaft idler gear (2) on idler shaft (3). The timing marks should face outward.
4. Align the timing marks on camshaft idler gear (2) with the timing marks on the crankshaft drive
gear.
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24. Illustration 3 g00644128
Type 3
1. Position idler shaft (3) on the cylinder block. Install the shortest bolt in the recessed hole in idler
shaft (3). This bolt will hold the shaft in position on the cylinder block.
2. Install camshaft idler gear (2) on idler shaft (3). The timing marks should face outward.
3. Align the timing marks on idler gear (2) with the timing marks on the camshaft drive gear.
4. Position plate (4) over the gear and install the remaining bolts (1). Tighten bolts (1) to a torque of
70 ± 15 N·m (51 ± 11 lb ft).
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
c. Install the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front Seal -
Install".
d. Install the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley -Remove and Install".
Mon Sep 9 21:47:36 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: E240C EXCAVATOR 2RL
Configuration: E240C, EL240C TRACK-TYPE EXCAVATORS 2RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01944129
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
a. Remove the crankshaft vibration damper. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
b. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
c. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Remove any external components, if equipped.
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26. 2. Support the front of the engine.
Illustration 1 g01011903
3. Remove bolts (2) and remove front engine support.
4. Remove bolts (1) and belt tightener (3).
Illustration 2 g01011906
5. Remove bolts (5) that fasten front housing (4) to the cylinder block and to the engine oil
pan. Remove front housing (4). Clean the sealant from front housing (4) and the cylinder
block.
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