This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8L track-type tractor powered by a 3408 engine. The removal procedure involves using various tools to disassemble the rear gear group components and adapter assemblies. The flywheel is removed by installing holding tools and using another tool attached to an overhead hoist. The installation procedure outlines reassembling the components and pressing or installing bearings back into place. Proper cleaning and lubrication of parts is emphasized.
Komatsu WA250PZ-5 Wheel Loader Service Repair Manual SN: H50051 and upufjjdjffjkskemm
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This is the Highly Detailed factory service repair manual for theKOMATSU WA250PZ-5 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA250PZ-5 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Structure, Function and Maintenance Standard
Testing and Adjusting
Disassembly and Assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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Komatsu SK1020-5NA Skid Steer Loader Service Repair Manual SN:A60001 and upufjjdjffjkskemm
ย
This is the Highly Detailed factory service repair manual for theKOMATSU SK1020-5NA SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU SK1020-5NA SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Structure and Function
Maintenance Standard
Standard Value Tables
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Diagrams and Schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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Komatsu SK1020-5N Skid Steer Loader Service Repair Manual SN: A70001 and up ufjjdjffjkskemm
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This is the Highly Detailed factory service repair manual for theKOMATSU SK1020-5N SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU SK1020-5N SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Structure and Function
Maintenance Standard
Standard Value Tables
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Diagrams and Schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU SK1020-5N SKID STEER LOADER Service Repair Workshop Manual.
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This is the Highly Detailed factory service repair manual for theKOMATSU SK815-5 TURBO SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU SK815-5 TURBO SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU SK815-5 TURBO SKID STEER LOADER Service Repair Workshop Manual.
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Komatsu SK815-5 Skid Steer Loader Service Repair Manual SN:37BF00006 and up ufjjdjffjkskemm
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This is the Highly Detailed factory service repair manual for theKOMATSU SK815-5 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU SK815-5 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU SK815-5 SKID STEER LOADER Service Repair Workshop Manual.
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Komatsu SK714-5 Skid Steer Loader Service Repair Manual SN:37AF00004 and up ufjjdjffjkskemm
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This is the Highly Detailed factory service repair manual for theKOMATSU SK714-5 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU SK714-5 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU SK714-5 SKID STEER LOADER Service Repair Workshop Manual.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 53Y
Configuration: D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i03335401
Gear Group (Rear) - Remove
SMCS - 1206-011; 1212-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0483(1)
Drive Plate 1
1U-5839 Bearing Puller 1
B FT-1342 Guide Bolt 2
(1)
Part of the 1P-0510 Driver Group
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and flywheel housing. The
following procedure illustrates a typical example.
1. Use the following procedure for disassembly of the adapter assemblies.
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3. Illustration 1 g00586481
Typical example
a. Support adapter assembly (1) so that the gear assembly can be pressed out of the
adapter assembly. Press gear assembly (2) out of the adapter assembly.
Illustration 2 g00586630
Typical example
b. Use Tooling (A) in order to remove bearing (3) from the gear assembly.
Illustration 3 g00586904
Typical example
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4. c. Use a press in order to remove bearing (4) from adapter assembly (1).
Illustration 4 g00586907
Typical example
d. Remove bolts (5) and ring (6) from adapter assembly (1).
e. Remove O-ring seal (7) from adapter assembly (1).
Illustration 5 g00586910
Typical example
f. If necessary, remove race (8) from adapter assembly (1).
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5. Illustration 6 g00587590
Typical example
2. With the flywheel housing in a horizontal position, remove bolts (9) from shafts (10).
Note: The bearings that are located toward the flywheel will fall when gear (11) and gear
(12) are removed. Hold these bearings in position when the gears are removed.
3. Remove balancer gear (12) and idler gear (11).
4. Use the following procedure for disassembly of balancer gear (12).
Illustration 7 g00587608
Typical example
a. Remove shaft (13), spacer (15), bearing (14), and bearing (16) from balancer gear
(12).
Illustration 8 g00587624
Typical example
b. Remove bearing cup (17) from balancer gear (12).
Note: The bearing cups will be damaged from the removal. Use new parts for
replacement.
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6. Illustration 9 g00587629
Typical example
c. Remove spacer (18) from gear (12).
d. Remove bearing cup (19).
e. If necessary, remove ring (20) from gear (12).
5. Use the procedure in Step 4 in order to disassemble idler gear (11).
Illustration 10 g01712733
6. Install Tooling (B) in the crankshaft. Remove gear (20A).
7. Remove the O-ring seal from gear (20A).
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7. Illustration 11 g00587666
Typical example
8. Remove bolts (21). Remove camshaft gear (22).
Illustration 12 g00587668
Typical example
9. If necessary, remove dowel (23).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 23:47:27 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 53Y
Configuration: D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i03335022
Gear Group (Rear) - Install
SMCS - 1206-012; 1212-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B FT-1342 Guide Bolt 2
C 1P-0524(1)
Drive Plate 1
D 1P-0513(1)
Drive Plate 1
(1)
Part of the 1P-0520 Driver Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and flywheel housing. The
following procedure illustrates a typical example.
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9. Illustration 1 g00587668
Typical example
1. Install dowel (23) in the camshaft if the dowel was removed.
Illustration 2 g00587666
Typical example
2. Install camshaft gear (22) in position on the camshaft. Install four bolts (21).
Illustration 3 g01712733
3. Install the O-ring seal on gear (20A).
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10. 4. Lightly lubricate the seal on the end of the crankshaft with clean engine oil.
5. Install Tooling (B) in the crankshaft. Install gear (20A).
6. Use the following procedure for assembly of balancer gear (12).
Illustration 4 g01717018
a. Install ring (20), bearing cup (19), and spacer (18) in balancer gear (12).
Note: Spacer (18) must be installed on the deepest side of gear (12) and against ring
(20).
Illustration 5 g01712754
b. Use a press and Tooling (C) in order to install bearing cup (17). Install bearing cup
(17) on the side of the gear that is stamped with the timing mark. Bearing cup (17)
should be in contact with the spacer.
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11. Illustration 6 g00587608
Typical example
c. Install bearing (16), spacer (15), bearing (14), and shaft (13) in gear (12).
7. Use the procedure in Step 6 in order to assemble idler gear (11).
Illustration 7 g00587895
Typical example
8. Place idler gear (11) and balancer gear (12) in position on the flywheel housing. Make sure
that the oil holes in shafts (10) are in alignment with the holes that are in the flywheel
housing.
Note: Install balancer gear (12) with the timing mark toward the flywheel housing.
9. Install bolts (9).
10. Use the following procedure in order to assemble adapter assemblies (1).
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12. Illustration 8 g00586910
Typical example
a. If the bearing race was removed, install race (8). Install race (8) in adapter assembly
(1) until the race makes contact with the counterbore.
Illustration 9 g00586907
Typical example
b. Install ring (6), bolts (5), and O-ring seal (7) on adapter assembly (1).
Illustration 10 g01712644
c. Heat bearing (3) to 135 ยฐC (275 ยฐF) for approximately 30 minutes.
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13. d. Install bearing (3) on gear (2) until the bearing makes contact with the counterbore.
Illustration 11 g00588013
Typical example
e. Install gear (2) and the bearing in adapter assembly (1).
Illustration 12 g01712873
f. Use a press and Tooling (D) in order to install bearing (4) in adapter assembly (1).
Install the bearing until the bearing makes contact with the counterbore.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 23:48:26 UTC+0800 2020
6/6D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE(SEBP1...
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14. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 53Y
Configuration: D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i04406249
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1341 Bracket Assembly 1
1B-3623 Bolt 2
B FT-1342 Guide Bolt 2
C 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00578443
Typical example
1. Remove six bolts (1) that hold the flywheel in position.
2. Install Tool (A) in order to hold the crankshaft gear in position.
3. Remove the remainder of bolts (1) .
Illustration 2 g00578444
Typical example
4. Install Tools (B) .
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16. Illustration 3 g00578445
Typical example. Tooling (C) is not the tooling called out in the Table.
5. Fasten Tool (C) to a hoist and place the tool in position in the groove of flywheel (2) .
6. Pull flywheel (2) onto Tool (A) .
7. Remove Tool (A) .
8. Remove Flywheel (2) with Tool (C) .
The weight of the flywheel is approximately 78 kg (172 lb).
9. If necessary, remove the ring gear from flywheel (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 23:49:26 UTC+0800 2020
3/3D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE(SEBP1...
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17. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 53Y
Configuration: D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i04406250
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1342 Guide Bolt 2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Heat the ring gear to a maximum temperature of 300 ยฐC (572 ยฐF), and install the ring gear
on the flywheel. Ensure that the chamfer of the gear teeth will be toward the starter pinion
after the flywheel is installed.
1/3D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE(SEBP1...
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18. Thank you very much for
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19. Illustration 1 g00578491
Typical example. Tooling (B) shown is not the tooling called out in the Table.
2. Install Tool (A) in the crankshaft.
3. Fasten Tool (B) to a hoist. Install the tool in the groove of flywheel (2) .
The weight of the flywheel is approximately 78 kg (172 lb).
4. Place flywheel (2) in position on Tools (A) .
Illustration 2 g00578492
Typical example
5. Apply clean engine oil or 5P-0960 Molybdenum Grease to the threads of bolts (2) .
6. Install six of the bolts.
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20. 7. Remove Tools (A) and (B) .
8. Install the remainder of bolts (2) . Tighten all of the bolts to a torque of 270 ยฑ 40 Nยทm (200
ยฑ 30 lb ft).
9. Check the runout of the flywheel.
Note: For information on checking for flywheel runout, refer to Testing and Adjusting,
"Flywheel-Inspect".
Note: For more detailed information regarding the flywheel, refer to Specifications, "Flywheel".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 53Y
Configuration: D8L TRACTOR 53Y00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i07051211
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the rear gear remains in place when the crankshaft rear seal and
crankshaft wear sleeve are removed.
1. Install two bolts from the flywheel and suitable washers through the rear gear in the
crankshaft.
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22. Illustration 1 g01195516
Illustration 2 g00515624
2. Use a punch or Tooling (A) to puncture a hole in seal assembly (1). Use Tooling (A) to
remove seal assembly (1).
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