This document provides instructions for servicing components of a D4HTSK II Track Skidder, including removing and installing the cylinder head assembly. The key steps are to drain coolant, remove manifolds, covers and other attached components. Then remove bolts holding the cylinder head and lift it off using tooling and a hoist. Reinstallation involves installing spacers, bolts, push rods and rocker assembly with lubricant before tightening bolts on the cylinder head.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjsjfjskeksmem
The document provides instructions for removing and installing a pilot and hydraulic pump on a Caterpillar 966F wheel loader. It describes disconnecting hydraulic lines and removing mounting bolts to detach the pump. It then details disassembling the pump by removing plates, seals, springs, and rotor assemblies. Reassembly is described by reversing the removal steps and ensuring proper installation of seals and vanes. The document also covers removing and installing the machine's hydraulic oil filters by loosening bolts and caps and replacing seals and elements.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fusefjskekkmem
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjsjfjskeksmem
The document provides instructions for removing and installing a pilot and hydraulic pump on a Caterpillar 966F wheel loader. It describes disconnecting hydraulic lines and removing mounting bolts to detach the pump. It then details disassembling the pump by removing plates, seals, springs, and rotor assemblies. Reassembly is described by reversing the removal steps and ensuring proper installation of seals and vanes. The document also covers removing and installing the machine's hydraulic oil filters by loosening bolts and caps and replacing seals and elements.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fusefjskekkmem
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fjsjfkskefmem
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...uudjfjjdkkksmm
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fjsjekksemm
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing manifolds, belts, tubes, wires and other components. It also describes servicing other engine parts like the spacer plate, valve lifters and valves. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head assembly of this engine model.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fujsjfkskemm
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...ufjjsjekkmdme
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fjkskekdmmenm
This document provides instructions for removing and installing a cylinder head assembly on a D4HTSK III Track Skidder powered by a 3304 engine. It involves 31 steps to remove the cylinder head, including draining coolant, removing various hoses, belts, and brackets. 20 steps are listed to install the cylinder head, including applying thread lubricant, tightening bolts in a specific sequence, adjusting valves, and refilling the cooling system. Separate sections provide 2 steps to remove the spacer plate between the cylinder head and block, and 4 steps to install the spacer plate.
Caterpillar Cat D4HTSK III TRACK SKIDDER (Prefix 7PK) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the cylinder head assembly on a Caterpillar 3304 engine. The steps include draining coolant, removing exhaust manifolds, valve covers, belts, hoses, wires and other components. The cylinder head bolts are then removed to lift off the head. Reinstallation follows the reverse order, applying thread lubricant and torquing bolts to the specified values. Valve clearance is adjusted at the end.
Yamaha outboard z200 neto, z200tr service repair manual x 100101 fjsjekksemm
This document is a service manual that contains:
1. A table of contents listing chapters covering general information, specifications, inspections, fuel system, power unit, and electrical systems.
2. The first chapter provides identification information, safety guidelines for working, and an overview of special tools needed for maintenance and repairs.
3. Detailed instructions and specifications for periodic maintenance, troubleshooting, repairs and replacing components are provided in subsequent chapters.
This document provides a service manual for various parts of a lift truck, including:
1. The frame, which consists of a main frame and other weldments that connect components like the overhead guard, battery compartment, seat, and pedals.
2. Covers for components like the instrument panel and control valves that can be removed for access.
3. An overhead guard that attaches to the frame and cowl to protect the operator from falling objects.
4. Display panels on the right side of the steering column that provide information for different electrical systems like SEM, SCR, and AC controls.
Yale b875 glp070 vx lift truck service repair manualfjsjekksemm
This service manual section provides descriptions and removal/installation procedures for components on the frame of various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal and installation of the floor plate, side covers, hood, and steering column covers to access components under the hood.
- Identification of the welded frame that includes the hydraulic and fuel tanks. Counterweights are model-specific and attached to the frame.
Yale (d875) glpo070 vx lift truck service repair manualfjsjekksemm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Removing doors by disconnecting gas springs and hinges.
The cab can then be lifted off as a complete unit for replacement or repair. Safety warnings are provided around hot engine components.
Yale (c875) gp70 vx lift truck service repair manualfjsjekksemm
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator hoses, and extracting refrigerant from air conditioning systems.
3. Removing fasteners and disconnecting electrical connections to fully separate the cab unit for removal. Precautions are listed for high temperature and high pressure components.
Yale (b910) glc055 svx lift truck service repair manualfjsjekksemm
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, and transmission. It also includes descriptions of the frame, exhaust system, operator restraint system, and fuel and hydraulic tanks. Safety warnings are provided regarding stabilizing the lift truck when it is placed on blocks for maintenance. Repair sections and part numbers are listed for various vehicle systems.
Yale (a985) erp090 vm lift truck service repair manualfjsjekksemm
This document provides a service manual for ERP080-1000VM (A985) that contains:
1. Sections covering various parts of the lift truck organized by part number, including the frame, operator's cab, AC motor repair, and more.
2. Descriptions and service procedures for parts of the frame including the counterweight assembly, overhead guard, and labels.
3. Information on the location of controllers and contactors for different lift truck models.
4. Warnings and procedures for discharging capacitors before working on electrical systems.
5. Details on an optional rapid charge system that some models may be equipped with.
Yale (a976) erp050 vl lift truck service repair manualfjsjekksemm
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and maintenance/repair of mast and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Perkins 400 series 402 d 403d 404d industrial engine (model gh) service repai...fjsjekksemm
This document provides instructions for disassembling and assembling various components of 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T, and 404D-22TA industrial engine models. The document covers procedures such as removing and installing the fuel filter base, fuel transfer pump, fuel lines, and other fuel system components, as well as servicing cooling system, valve train, cylinder head, crankshaft, and electrical parts. Safety warnings are provided throughout regarding hazards and preventing contamination.
Kubota bx2350 d tractor service repair manualfjsjekksemm
This document provides specifications and dimensions for a BX2350D tractor and related attachments. It includes details such as the tractor's engine specifications, fuel and oil capacities, travel speeds, dimensions, tire sizes, and three point hitch lifting capacity. Maintenance procedures and checklists are also outlined covering daily, 50 hour, 100 hour, and longer interval checks.
Komatsu wa30 5 avance wheel loader service repair manual sn22005 and upfjsjekksemm
This shop manual provides instructions for servicing a WA30-5 wheel loader. It begins with safety notices and general information. The manual is then divided into sections covering the machine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and additional diagrams and specifications. Technicians are advised to carefully follow the procedures in this manual to safely and effectively service the WA30-5 in a way that maintains proper structure, function and performance.
Kioti daedong dx9010 tractor service repair manualfjsjekksemm
This document is a workshop manual that provides safety information for servicing DX7510/DX9010/DX100 tractors. It contains 13 chapters covering topics like safety, general information, engines, transmissions, and more. The manual stresses the importance of reading it fully before working on the tractors and outlines many safety precautions to prevent injuries. These include wearing proper protective gear, avoiding fires, being cautious around batteries and high pressure systems, and more. It also identifies safety symbols used in the manual.
Kioti daedong dk751 tractor service repair manualfjsjekksemm
This workshop manual provides service information for KIOTI tractors models DK651/751/801/901. The manual is divided into sections on mechanism, servicing, and safety. It contains specifications, maintenance checklists, lubrication charts, and troubleshooting guides to aid servicing personnel in repairing and maintaining the tractors. Safety warnings and precautions are provided throughout to prevent injury and equipment damage.
Jcb vm115 pd smooth drum roller service repair manualfjsjekksemm
This document provides a summary of service tools and consumables for working on JCB machines. It includes lists of sealing compounds, retaining compounds, and tools referenced by part number. Special tools are required for procedures like hydraulic system maintenance and glass installation. Detail references provide images and descriptions of tool kits and individual tools, including a slide hammer kit, rivet nut tool, glass lifters, cutting wires, and sealant application equipment. Proper safety procedures and use of the correct tools and materials are emphasized.
Jcb vibromax 465 tandem roller service repair manualfjsjekksemm
This service manual provides information on Vibromax 355/365, 455/465 tandem rollers. Section one includes general machine descriptions, safety guidelines, specifications, and maintenance procedures. Section two covers engine removal, installation, and overhaul. Section three reviews electrical systems such as starters, alternators, and circuits. Section four details hydraulic propulsion drawings and system diagnostics.
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This document provides model and frame number information for Kawasaki motorcycles from 2012-2013. It includes a table listing the model years, models, and beginning frame numbers. It also notes that the digit in the frame number marked with "□" changes for each machine. The rest of the document is a service manual for the ZZR1400 motorcycle and provides information on maintenance, repairs, specifications and regulations.
2013 kawasaki zr1000 ed service repair manualfjsjekksemm
This service manual provides information to assist mechanics in servicing and repairing the Z1000 motorcycle. It begins with introductory information such as legal notices and a list of abbreviations. The bulk of the manual contains chapters covering the motorcycle's major systems, such as the electrical, fuel, cooling and other systems. Each chapter includes a table of contents to help technicians quickly navigate to a specific component or procedure.
2013 kawasaki ninja 1000 zx1000 gd service repair manualfjsjekksemm
This document provides a model application listing for various ZX1000 motorcycles between 2011-2013. It includes the year, model, and beginning frame number for each bike. A note at the bottom indicates that the changing digit in the frame numbers distinguishes each individual machine.
2012 polaris sportsman forest 500 intl service repair manualfjsjekksemm
This document provides specifications and information for various 2012 Polaris Sportsman vehicles, including the 400 HO, 500 HO, 500 Touring HO, and 500 EFI Tractor models. It includes details on the vehicle dimensions, engine, drivetrain, suspension, brakes, electrical systems, and jetting charts. Identification numbers for the vehicle, engine, and transmission are also noted. Standard torque specifications and conversion tables are provided at the end.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530023
Rocker Shaft Assembly And Push Rods
SMCS - 1102-015; 1102-016; 1102; 1208-011; 1208-012
Remove Rocker Shaft Assembly And Push Rods
Start By:
a. remove valve cover
1. Loosen adjusting screws (2), and remove four bolts (1) and the washers from the rocker shaft
assembly.
2. Remove rocker shaft assembly (3) from the cylinder head assembly.
3. Remove eight push rods (4) from the engine. Put identification marks on the push rods as to
their location in the engine.
Install Rocker Shaft Assembly And Push Rods
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3. Typical Example
1. Install push rods (4) in their original location in the cylinder block, and in the valve lifters.
NOTICE
Loosen adjusting screws (2) that are used to set the valve clearance.
This will prevent a bent valve or push rod during installation.
NOTE: Make sure the O-ring seal in the rear rocker arm support bracket is not damaged when the
rear bolt is installed in the support bracket.
2. Install a new O-ring seal in the rear rocker arm support bracket. Put 2P2506 Thread Lubricant
on all of the bolts that hold the rocker shaft assembly in position except for the bolt that goes
through the rear rocker arm support bracket.
3. Put rocker shaft assembly (3) in position on the engine. Make sure the dowels located in the
support brackets are in alignment with the dowel holes in the cylinder head assembly. Make sure
the rocker arms are engaged with the push rods.
4. Install four bolts (1) and washers that hold the rocker shaft assembly in position, and tighten
them until they are finger tight.
5. Tighten the bolts that hold the rocker shaft assembly as follows:
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4. a. Tighten the bolts in number sequence to a torque of 155 N�m (115 lb ft).
b. Tighten the bolts in number sequence to a torque of 250 � 17 N�m (185 � 13 lb ft).
c. Tighten the bolts in number sequence to a torque (hand torque only) to 250 � 17 N�m (185 � 13
lb ft).
Typical Example
6. The assembled length of springs (5) at both ends of the rocker shaft assembly must be 1.50 �
0.25 mm (.059 � .010 in). Remove or install the washers behind the springs to obtain the correct
assembled length of the springs.
7. Make an adjustment to the valves until the intake valve clearance is 0.38 mm (.015 in) and the
exhaust valve clearance is 0.64 mm (.025 in). Tighten the nuts on adjustment screws (2) to a
torque of 29 � 7 N�m (21 � 5 lb ft). For the complete valve adjustment procedure, see Valve
Clearance in Testing And Adjusting.
End By:
a. install valve cover
Rocker Shaft Assembly Disassemble
Start By:
a. remove rocker shaft assembly and push rods
1. Remove O-ring seal (1) from the rear support bracket. A replacement of the O-ring seal must be
made each time the head bolt is removed from the rear support bracket.
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5. 2. Remove retainer ring (6), washer (5), spring (4) and washers (3) from each end of the rocker
shaft. Make a note of the number of washers (3) used at each end of the shaft. Remove rocker
arms (2) from each end of the rocker shaft. All the rocker arms, springs, washers and brackets,
except the rear support bracket, can be removed from the shaft.
3. Remove the pin from the rear support bracket with a hammer and punch. Remove rear support
bracket (7) from the shaft.
4. Remove remainder of the rocker arms, springs, washers and brackets from the shaft.
5. Remove the plugs from each end of the shaft if necessary.
Assemble Rocker Shaft Assembly
1. Install rocker arms (12), brackets (8), washers and springs (9) on the rocker shaft.
2. Install rear support bracket (7) on the rocker shaft. Make sure the hole in the rear support
bracket is in alignment with the hole in the rocker shaft.
3. Put pin (10) in position in the bracket.
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6. 4. Install pin (3) through the bracket and shaft with a hammer.
5. Pin (3) must extend 9.60 mm (.378 in) above the bracket.
6. Install O-ring seal (1) in the rear support bracket. Install rocker arm (2) the original number of
washers, the spring, the washer and the retainer ring on the rocker shaft.
7. Install the front support, rocker arm, original number of washers, the spring, the washer and the
retainer ring on the rocker shaft.
8. Install the plugs in each end of the rocker shaft, if they were removed.
End By:
a. install rocker shaft assembly and push rods
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 07:21:10 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530024
Cylinder Head Assembly
SMCS - 1100-011; 1100-012
Remove Cylinder Head Assembly
Start By:
a. remove exhaust manifold
b. remove valve cover
1. Drain the coolant from the cooling system.
2. Remove the four bolts, gasket and elbow (1) from the cylinder head assembly.
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8. 3. Loosen bolts (3) and remove v-belt (2) from the belt tightener.
4. Remove bolts (5), (10) and (11), and remove oil filler tube (4) from the engine.
5. Loosen the hose clamp, and remove hose (7) from the elbow.
6. Remove the bolt and clip (8) that holds hose (7) to the cylinder head assembly.
7. Remove bolt (6) that holds the dipstick tube assembly to the cylinder head assembly.
8. Loosen hose clamp (9).
9. Remove bolts (12), (14) and (15), and remove the gaskets and elbow (13) from the water pump,
cylinder head assembly and hose (16).
10. Remove the water temperature regulator. See the topic, Remove Water Temperature
Regulator, in this module.
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9. 11. Attach a nylon strap and hoist around the air conditioning compressor and bracket (17).
Remove the four bolts, and set the air conditioning compressor on the side of the tractor, (do not
disconnect hoses).
12. Mark and remove two wires (19), two wires (21) and wire (22).
13. Disconnect wire harness (18).
14. Disconnect line (20) from the air filter service indicator.
15. Loosen bolts (23) and (25), and release the tension on v-belts (24).
16. Install a nylon strap and hoist to support fan and fan drive assembly (26) as shown. Remove
the four bolts that hold the fan drive to the cylinder head assembly. Rest the fan against the
radiator cores and on the lower fan guards.
NOTICE
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10. Care must be taken when unbolting the fan drive and also when
positioning the fan against the radiator, that no damage to the radiator
occurs.
17. Remove the rocker shaft and push rods. See the topic, Remove Rocker Shaft And Push Rods
in this module.
18. Remove all bolts (28) and (29) that hold the cylinder head assembly to the cylinder block.
19. Install tooling (A) and a hoist on cylinder head assembly (27), and remove the cylinder head
assembly from the engine. The weight of the cylinder head assembly is approximately 68 Kg (150
lb).
20. Remove the spacer plate. See the topic, Remove Spacer Plate in this module.
Install Cylinder Head Assembly
1. Install the spacer plate. See the topic, Install Spacer Plate in this module.
2. Install tooling (A) on the cylinder head assembly, and fasten a hoist to it. Put the cylinder head
assembly in position on the engine.
3. Put 2P2506 Thread Lubricant on all cylinder head bolts (28) and (29), and install them until
they are finger tight. Remove tooling (A) from the engine.
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11. 4. Install push rods (33). Make sure they are installed in their original locations. Be sure the push
rods are in position in the valve lifters.
5. Loosen the adjusting screws on the rocker arms for valve clearance. This will prevent a bent
valve or push rod during installation of the rocker shaft assembly,
6. Install a new O-ring seal in the rear rocker arm support bracket.
7. Put 2P2506 Thread Lubricant on all of the rocker shaft bolts except the one that goes through
the rear rocker arm support bracket.
8. Put rocker shaft assembly (30) in position on the cylinder head assembly. Make sure the dowels
in the support brackets are in the dowel holes in the cylinder head assembly and the rocker arms
are engaged with the push rods. Install the bolts that hold the rocker shaft assembly until they are
finger tight.
9. Hand tighten the large size cylinder head and rocker shaft bolts in the numbered sequence
shown as follows:
a. Tighten the bolts in the numbered sequence to a torque of 156 N�m (115 lb ft).
b. Tighten the bolts in the numbered sequence to a torque of 250 � 17 N�m (185 � 13 lb ft).
c. Tighten the bolts in the numbered sequence again to a torque of 250 � 17 N�m (185 � 13 lb ft).
10. Hand tighten the small size cylinder head bolts, in the lettered sequence shown to a torque of
43 � 7 N�m (32 � 5 lb ft).
11. The assembled length of springs (32) at both ends of the rocker shaft assembly must be 1.50 �
0.25 mm (.059 � .010 in). Remove or install the washers behind the springs to obtain the correct
assembled length of the springs.
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12. 12. Make an adjustment to the valves until the intake valve clearance is 0.38 mm (.015 in) and the
exhaust valve clearance is 0.64 mm (.025 in). Tighten the nuts on adjustment screws (31) to a
torque of 29 � 7 N�m (21 � 5 lb ft). For the complete valve adjustment procedure, see Valve
Clearance in Testing And Adjusting.
13. Use a nylon strap and hoist to position fan and fan drive assembly (26) on the engine, and
install the four bolts that hold it in place.
NOTICE
Care must be taken when lifting the fan and fan drive assembly away
from the radiator so that the radiator is not damaged.
14. Position the v-belts on the fan drive pulley.
15. Position v-belts (24) on the alternator pulley.
16. Use a belt tension gauge such as a Burroughs BT-33-72 C gauge to check the belt tension.
Adjust a new belt set to a gauge reading of 534 � 22 N (120 � 5 lb). Adjust a used belt set to a
gauge reading of 400 � 44 N (90 � 10 lb). Tighten bolts (23) and (25).
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13. 17. Connect wire harness (18).
18. Connect line (20) to the air filter service indicator.
19. Connect two wires (19), two wires (21) and wire (22).
20. Use a nylon strap and hoist to position the air conditioning compressor and bracket (17) on the
cylinder head assembly. Install the four bolts that hold it in place.
21. Install the water temperature regulator. See the topic, Install Water Temperature Regulator, in
this module.
22. Install the gaskets and elbow (13) on the water pump, cylinder head assembly and hose (16).
Install bolts (12), (14) and (15) that hold the elbow in place.
23. Tighten hose clamp (9).
24. Position the clip on the dipstick tube assembly, and install bolt (6) that holds it to the cylinder
head assembly.
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14. 25. Install clip (8) and the bolt that holds hose (7) to the cylinder head assembly.
26. Install hose (7) on the elbow, and tighten the hose clamp.
27. Position oil filler tube (4) on the engine, and install bolts (5), (10) and (11) that hold it.
28. Put v-belt (2) in position on the air conditioning compressor pulley, the crankshaft pulley and
the belt tightener pulley.
29. Use a belt tension gauge such as a Burroughs BT-33-97 gauge to check the tension of the V-
belt. The gauge reading for a new belt should be 534 � 22 N (120 � 5 lb). The gauge reading for a
used belt should be 400 � 44 N (90 � 10 lb). Tighten bolts (3).
30. Install the gasket, elbow (1) and the four bolts that hold it.
31. Fill the cooling system with coolant to the correct level. See the Maintenance Guide.
End By:
a. install valve cover
b. install exhaust manifold
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 07:21:59 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530025
Spacer Plate
SMCS - 1221-011; 1221-012
Remove Spacer Plate
Start By:
a. remove cylinder head
Typical Example
1. Remove water seals (1) and O-ring seals (2) from the spacer plate.
NOTICE
Do not damage the dowels as the spacer plate is removed.
2. Remove spacer plate (3).
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16. Typical Example
3. Remove O-ring seal (5) and spacer plate gasket (4) from the cylinder block.
Install Spacer Plate
1. Thoroughly clean the spacer plate, cylinder head assembly and cylinder block surfaces.
Typical Example
NOTE: If dowel (6) was removed for any reason, install a new dowel until it extends 16.0 � 0.5
mm (.63 � .02 in) from the cylinder block.
2. Install a new spacer plate gasket (4).
3. Install a new O-ring seal (5) on dowel (6) against the cylinder block.
Typical Example
NOTE: Both surfaces of the spacer plate, the top of the cylinder block and both sides of the
spacer plate gasket must be clean and dry. Do not use any gasket adhesive or other substance on
these surfaces.
4. Install spacer plate (3).
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17. 5. Check the cylinder liner projection. See the topic, Install Cylinder Liners, in this module.
6. Install new O-ring seal (2) on top of the spacer plate around the dowel.
7. Install new water seals (1) in the spacer plate.
End By:
a. install cylinder head
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 07:22:49 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530026
Valve Lifters
SMCS - 1209-010
Remove And Install Valve Lifters
Start By:
a. remove cylinder head assembly and spacer plate
Typical Example
1. Use a magnet (1) to remove valve lifters (2). Put identification marks on the lifters for
installation purposes.
2. Check the diameter of the valve lifter. The diameter of the valve lifter (new) must be 33.287 �
1.013 mm (1.3105 � .0005 in). The bore in the block for new valve lifters must be 33.388 � 0.025
mm (1.3145 � .0010 in). The maximum permissible clearance between the lifter and the bore for
the valve lifter (worn) is 0.30 mm (.012 in).
3. Put 2P2506 Thread Lubricant on the valve lifters and camshaft lobes. Install the valve lifters
in original positions in the cylinder block.
End By:
a. install cylinder head assembly and spacer plate
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530027
Valves
SMCS - 1105-011; 1105-012
Remove Valves
Start By:
a. remove fuel injection nozzles
b. remove cylinder head assembly and spacer plate
1. Put compression on valve spring (2) with tool (A), and remove locks (1).
2. Remove tool (A), rotocoil, spring, valve stem oil shield and valve. Put identification marks on
valves with respect to their location in the cylinder head.
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21. 3. Check the spring force with tool (B). The spring force is 257 � 25 N (57.8 � 5.6 lb). The length
of spring under test force is 44.86 mm (1.766 in). The free length after test is 52.07 mm (2.050
in).
4. Do Steps 1 through 3 again for the remainder of the valves.
Install Valves
1. Put clean engine oil on the valve stems. Install valve (4), oil shield (5), spring (2) and rotocoil
(3) in the cylinder head.
2. Put tool (A) in position on the valve spring, and install the locks with tool (C).
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22. Locks can be thrown from the valve when the compressor is released if
they are not in their correct position on the valve stem. Personal injury
can be the result if not carefully removed.
3. Remove tool (A), and hit the top of the valve with a plastic hammer to be sure the locks are in
their correct position on valve.
4. Do Steps 1 through 3 again for the remainder of the valves.
End By:
a. install cylinder head assembly and spacer plate
b. install fuel injection nozzles
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 07:24:27 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: TRACK SKIDDER
Model: D4HTSK II TRACK SKIDDER 8ZF
Configuration: D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 Engine
Disassembly and Assembly
3304 MACHINE ENGINE FOR D4H SERIES III AND D5H SERIES II TRA
Media Number -SENR3253-01 Publication Date -01/09/1992 Date Updated -20/07/2010
SENR32530028
Valve Guides
SMCS - 1104-010
Remove And Install Valve Guides
Start By:
a. remove valves
1. Remove the valve guides from the cylinder head with tool (A).
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24. 2. Put clean engine oil on the outside diameter of the valve guide. Install the valve guide with
tooling (A) and (B). Dimension "X" from the top of the valve guide to the cylinder head is 22.23
� .025 mm (.875 � .010 in).
3. The inside diameter of a new valve guide after installation must be a minimum of 9.456 mm
(.3723 in). The maximum inside diameter for a worn guide must not be more than 9.581 mm
(.3772 in).
End By:
install valves
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 07:25:17 UTC+0800 2019
2/2D4H Track-Type Skidder Series II 8ZF00001-UP (MACHINE) POWERED BY 3204 ...
2019/9/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...