The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...dikdkskmdm
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. It describes disconnecting hydraulic and electrical lines, removing mounting bolts and pins, and disassembling individual clutch components like cylinders, linkages, drums and plates. Detailed steps are given for inspecting and replacing seals, installing new components, and adjusting settings upon reassembly.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...cdfzxs
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the control valve and brake housing, and disassembling the clutches by removing parts like the cylinder, piston, springs, and drums. Reassembly involves installing these same components in reverse order, applying sealants and lubricants, and adjusting settings like bolt torques and linkage lengths.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjjskekdm
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the battery and control valve, and taking apart the clutch assembly by removing items such as the cylinder, piston, springs, and drums. Reassembly requires reinstalling these components in reverse order and making adjustments to ensure proper clearance and operation.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjsekdhjenmdn
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the control valve and brake housing, and disassembling the clutches by removing parts like the cylinder, piston, springs, and drums. Reassembly involves installing these same components in reverse order, applying sealants and lubricants, and adjusting settings like bolt torques and linkage lengths.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing components of the drive shaft and torque divider for a D11N track-type tractor. Key steps include using tooling and straps to safely remove heavy components like the drive shaft (95 lb), yoke (70 lb), and torque divider (1250 lb). The torque divider disassembly involves removing snap rings, pins, gears, washers, bearings, seals, and other internal parts. Proper alignment and installation of seals and sleeves is important when reinstalling components.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies, bolts and using tooling to lift it out.
2) Removing the torque divider by draining fluid, detaching hoses, bolts and using tooling to lift it from the flywheel housing.
3) Disassembling the torque divider by removing snap rings, carriers, gears, seals, shafts and covers.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjkskmmdmme
The document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies and bolts, then using tooling and straps to lift it out of the machine.
2) Disassembling the torque divider by draining fluid, detaching hoses, and using bolts, screws and tooling to separate its components like the carrier, shafts, gears, and seals.
3) Reinstalling the drive shaft and torque divider follows the removal steps in reverse, taking care to align parts and apply new seals and bolts.
Caterpillar cat 120 g motor grader (prefix 82v) service repair manual (82v006...fjjsekkdmme
This service repair manual provides instructions for disassembling and assembling various components of a 120G motor grader, including:
- Brake and wheel spindle housings, which include removing and installing the housings, and disassembling and assembling the internal components.
- Tandem housings, which include removing and installing the housings.
- Drive sprockets, which include removing and installing the sprockets.
Detailed step-by-step instructions are provided for safely completing each task.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...dikdkskmdm
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. It describes disconnecting hydraulic and electrical lines, removing mounting bolts and pins, and disassembling individual clutch components like cylinders, linkages, drums and plates. Detailed steps are given for inspecting and replacing seals, installing new components, and adjusting settings upon reassembly.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...cdfzxs
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the control valve and brake housing, and disassembling the clutches by removing parts like the cylinder, piston, springs, and drums. Reassembly involves installing these same components in reverse order, applying sealants and lubricants, and adjusting settings like bolt torques and linkage lengths.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjjskekdm
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the battery and control valve, and taking apart the clutch assembly by removing items such as the cylinder, piston, springs, and drums. Reassembly requires reinstalling these components in reverse order and making adjustments to ensure proper clearance and operation.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjsekdhjenmdn
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the control valve and brake housing, and disassembling the clutches by removing parts like the cylinder, piston, springs, and drums. Reassembly involves installing these same components in reverse order, applying sealants and lubricants, and adjusting settings like bolt torques and linkage lengths.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing components of the drive shaft and torque divider for a D11N track-type tractor. Key steps include using tooling and straps to safely remove heavy components like the drive shaft (95 lb), yoke (70 lb), and torque divider (1250 lb). The torque divider disassembly involves removing snap rings, pins, gears, washers, bearings, seals, and other internal parts. Proper alignment and installation of seals and sleeves is important when reinstalling components.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies, bolts and using tooling to lift it out.
2) Removing the torque divider by draining fluid, detaching hoses, bolts and using tooling to lift it from the flywheel housing.
3) Disassembling the torque divider by removing snap rings, carriers, gears, seals, shafts and covers.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjkskmmdmme
The document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies and bolts, then using tooling and straps to lift it out of the machine.
2) Disassembling the torque divider by draining fluid, detaching hoses, and using bolts, screws and tooling to separate its components like the carrier, shafts, gears, and seals.
3) Reinstalling the drive shaft and torque divider follows the removal steps in reverse, taking care to align parts and apply new seals and bolts.
Caterpillar cat 120 g motor grader (prefix 82v) service repair manual (82v006...fjjsekkdmme
This service repair manual provides instructions for disassembling and assembling various components of a 120G motor grader, including:
- Brake and wheel spindle housings, which include removing and installing the housings, and disassembling and assembling the internal components.
- Tandem housings, which include removing and installing the housings.
- Drive sprockets, which include removing and installing the sprockets.
Detailed step-by-step instructions are provided for safely completing each task.
Caterpillar cat 120 g motor grader (prefix 82v) service repair manual (82v006...fjsekdmmeed
This service repair manual provides instructions for disassembling and assembling various components of a 120G motor grader, including:
- Brake and wheel spindle housings, which include removing and installing the housings, and disassembling and assembling the internal components.
- Tandem housings, which include removing and installing the housings.
- Drive sprockets, which include removing and installing the sprockets.
Detailed step-by-step instructions are provided for safely completing each task, with accompanying diagrams and pictures where helpful. Torque specifications and other technical details are included to ensure proper reassembly.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fusoelskemfm
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...ikfkksmem
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fjjsefkksemme
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
This document provides instructions for disassembling and assembling the swing drive of a 215B excavator. It begins by describing how to remove the swing drive by draining hydraulic fluid, attaching eyebolts and lifting it out. It then details how to disassemble the swing drive into individual parts like gears, bearings and seals. The assembly section provides step-by-step instructions for installing these parts in reverse order and includes details like heating bearings, applying lubricants and torquing bolts.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...idksmmdmdm
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
- Removing and installing brake and wheel spindle housings
- Removing and installing tandem housings
- Removing and installing drive sprockets
The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...hean57759707
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
- Removing and installing brake and wheel spindle housings
- Removing and installing tandem housings
- Removing and installing drive sprockets
The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...jkdkkdsmmd
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
- Removing and installing brake and wheel spindle housings
- Removing and installing tandem housings
- Removing and installing drive sprockets
The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual (5MD0000...fujskkmdmdm
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
- Removing and installing brake and wheel spindle housings
- Removing and installing tandem housings
- Removing and installing drive sprockets
The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Kobelco SK250-8 (HS Engine) HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic parts, and environmental considerations.
Kobelco SK85MSR-7 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document is a shop manual that provides guidelines and safety information for repairing and maintaining an excavator. It includes sections on general precautions, disassembling and assembling hydraulic equipment, electrical systems, and welding repairs. The manual is copyrighted by Kobelco Construction Machinery Co. and cannot be copied or distributed without permission. It is intended to instruct repair and maintenance of Kobelco excavators.
Kobelco SK130LC-11 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and general precautions for repairing a hydraulic excavator shop manual. It discusses the copyright of the manual, safety precautions for disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. Measurement units used are also described. The manual is intended solely for repair and maintenance of machines sold by Kobelco and cannot be copied, distributed or used for other purposes without permission.
Kobelco SK260LC-8 (HS Engine) HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic and electrical parts, and environmental considerations. Measurement units and applicable machine models are also noted.
The document provides instructions for disassembling and assembling the service brake and final drive/wheel components of a Caterpillar 993K wheel loader. The disassembly procedure for the service brake involves removing reaction plates, discs, springs, pistons and seals. The assembly procedure specifies installing these components in reverse order while applying grease and torques. The final drive/wheel disassembly removes planetary carriers, gears, bushings, retainers and wheels. Tools and lifting devices are required due to component weights up to 1542 kg.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for assembling and disassembling components of the steering system on a 966K wheel loader. The steps include installing bearings and seals in the piston pump, removing and installing the secondary steering pump and electric motor, removing and installing the secondary steering control valve, and disassembling the secondary steering valve. The document contains diagrams to illustrate the proper order and orientation of parts. Safety precautions are provided for spring loaded components.
This document provides instructions for removing and installing various components of a Caterpillar 993K wheel loader engine, including:
1) Removing and reinstalling the rear power take-off (RPTO) which involves removing several nuts, bearings, and gears.
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting the damper and pulley components.
3) Two separate procedures for removing and installing the vibration damper and pulley depending on the machine model, both involving removing bolts and lifting various damper and pulley components.
This document provides instructions for installing, removing, disassembling, and assembling a fuel ratio control system on a Caterpillar 3306 engine. It describes how to install and remove fuel injection nozzles and the fuel ratio control unit. The disassembly and assembly procedures explain how to take apart and rebuild the fuel ratio control unit, replacing worn parts.
This document provides instructions for disassembling the transmission of a 962M wheel loader. It lists over 50 steps to remove various transmission components including clutches, shafts, gears, bearings and seals. Safety precautions are provided for releasing spring forces. Required tools include lifting devices, presses and specialized compression tools. Detailed illustrations accompany each step to show the component locations.
This document provides the disassembly procedure for a piston pump used in 962L wheel loaders. It lists 26 steps to fully disassemble the pump and its components. Required tools include lifting eyes, threaded rods, eyebolts, drivers, depth gauges, and bearing pullers. Safety precautions are provided to properly release spring forces when removing springs. Pictures accompany each step to illustrate the process.
This document provides instructions for assembling and disassembling components of the torque converter and transmission on a 962H wheel loader. It includes 29 steps to disassemble the transmission planetary, beginning with removing O-rings and bolts from the housing. Various tools are required including retaining ring pliers and a bearing puller. Detailed illustrations accompany each step. The goal is to disassemble the transmission components in preparation for inspection or repair.
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This service repair manual provides instructions for disassembling and assembling various components of a 120G motor grader, including:
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- Tandem housings, which include removing and installing the housings.
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This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
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This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
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Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fjjsefkksemme
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
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This document provides instructions for disassembling and assembling the swing drive of a 215B excavator. It begins by describing how to remove the swing drive by draining hydraulic fluid, attaching eyebolts and lifting it out. It then details how to disassemble the swing drive into individual parts like gears, bearings and seals. The assembly section provides step-by-step instructions for installing these parts in reverse order and includes details like heating bearings, applying lubricants and torquing bolts.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...idksmmdmdm
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
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The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...hean57759707
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
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Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual Instant ...jkdkkdsmmd
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
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The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
Caterpillar Cat 140G Motor Grader (Prefix 5MD) Service Repair Manual (5MD0000...fujskkmdmdm
This service repair manual provides instructions for disassembling and assembling various components of a 140G Motor Grader, including:
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The document provides detailed step-by-step instructions and diagrams for servicing these components. Safety precautions are noted, such as releasing air pressure before disconnecting lines.
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This document provides an outline and general precautions for repairing a hydraulic excavator shop manual. It discusses the copyright of the manual, safety precautions for disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. Measurement units used are also described. The manual is intended solely for repair and maintenance of machines sold by Kobelco and cannot be copied, distributed or used for other purposes without permission.
Kobelco SK260LC-8 (HS Engine) HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
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This document provides instructions for assembling and disassembling components of the steering system on a 966K wheel loader. The steps include installing bearings and seals in the piston pump, removing and installing the secondary steering pump and electric motor, removing and installing the secondary steering control valve, and disassembling the secondary steering valve. The document contains diagrams to illustrate the proper order and orientation of parts. Safety precautions are provided for spring loaded components.
This document provides instructions for removing and installing various components of a Caterpillar 993K wheel loader engine, including:
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This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 59 assembly steps and includes illustrations of each step. The key components assembled are the input shaft, planetary gears, carrier assemblies, ring gears, output shaft, clutch plates and discs, seals, and housing. Cleanliness is emphasized and special tools are required for some steps like installing retaining rings and bearings.
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Kobelco SK230SRLC-5E HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides important safety information that should be read and understood before working on the excavator.
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Lot of redevelopment projects are going on, where law and procedures are not followed , causing harm to the members of the society . This PPT is useful for every citizen living in society Building
We recently hosted the much-anticipated Community Skill Builders Workshop during our June online meeting. This event was a culmination of six months of listening to your feedback and crafting solutions to better support your PMI journey. Here’s a look back at what happened and the exciting developments that emerged from our collaborative efforts.
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Thank you to everyone who attended and contributed to the success of the Community Skill Builders Workshop. Your engagement and enthusiasm are what make our Chapter strong and vibrant. Stay tuned for updates on the new initiatives and opportunities to get involved. Together, we are building a community that supports and empowers each other on our PMI journeys.
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About PMI Silver Spring Chapter
We are a branch of the Project Management Institute. We offer a platform for project management professionals in Silver Spring, MD, and the DC/Baltimore metro area. Monthly meetings facilitate networking, knowledge sharing, and professional development. For more, visit pmissc.org.
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2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D25D ARTICULATED TRUCK 1HK
Configuration: D25D, D30D ARTICULATED TRUCK 1HK00674-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100029
Hitch Group
SMCS - 7057; 7113-011; 7113-012
Remove Hitch Group
Start By:
a. separation of tractor from body
1. Remove bolt (4) and drain the oil from the hitch tube.
2. Remove bolts (2) from the drive shaft at the hitch area.
3. Remove nut lock (1) and then remove nut (3).
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3. 4. Remove bolts (6) from the drive shaft.
5. Remove four bolts (7) at the carrier bearing.
6. Lower the drive shaft (5) to the floor.
7. Remove all the bolts from the hitch yoke retainer.
8. Install two suitable guide bolts (8) in the retainer.
9. Remove hitch yoke retainer (9).
10. Remove and inspect Large O-ring seal (10) from the retainer.
11. Remove bolts (12) to remove yoke assembly (11) from the retainer.
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4. 12. Remove and inspect O-ring seal (13) from the yoke assembly
13. Remove external retaining ring (14) with tool (A).
14. Remove yoke from the flange.
15. Remove internal retaining ring (15) from the flange with tool (A).
16. Put the flange in position in a press.
17. Use tool (B) and the press to push the bearing from the flange.
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5. 18. Use tool (B) and a press to gently push the seal from the flange.
19. Remove shaft (16) from the hitch housing.
20. Remove and inspect O-ring seals (17).
21. Go to the front of the hitch. Remove bolts (18) to remove the other hitch yoke retainer (19).
NOTE: Use Steps 10 thru 18 to disassemble hitch yoke retainer (19).
22. Install tooling (C) on the hitch group and then fasten a hoist.
23. Remove hitch group (20) from its housing.
NOTE: Tool (D) can be used as an alternate tool to remove hitch group (20).
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6. 24. Remove front seal (21) and bearing assembly (22) from the hitch housing if necessary.
25. Remove rear seal (23) and bearing assembly (24) from the hitch housing if necessary.
Install Hitch Group
1. Install a new rear bearing assembly (24) and rear seal assembly (23) in the hitch housing if
necessary.
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7. 2. Install a new front bearing assembly (22) and front seal (21) in the hitch housing if necessary.
3. Install tooling (C) on the hitch group and then fasten a hoist.
NOTE: Tool (D) can be used as an alternate tool to install hitch group (20).
4. Put hitch group (20) in position in the hitch housing.
5. Install the seal and bearing in the retainer flange with tool group (B).
6. Install internal retaining ring (15) in retainer flange with tool (A).
7. Install yoke on the retainer flange.
8. Install external retaining ring (14) with tool (A).
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8. 9. Install a new O-ring seal (13) on the yoke assembly.
10. Put front hitch yoke retainer assembly (19) in position in the hitch housing.
11. Install bolts (18) that holds the hitch yoke retainer assembly in position in the hitch housing.
12. Install shaft (16) in the hitch housing.
13. Install new O-ring seal (17).
NOTE: Use Steps 5 thru 9 to assemble hitch yoke retainer assembly (9).
14. Install yoke assembly (11) on the retainer with bolts (12).
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9. 15. Install a new O-ring seal (10) on the retainer.
16. Install two suitable guide bolts (8) and install hitch yoke retainer assembly (9).
17. Install the bolts that hold the yoke retainer assembly. Remove the two guide bolts.
18. Raise the drive shaft (5) into position and install four bolts (7) at the carrier bearing.
19. Install bolts (6) on the drive shaft.
20. Install hitch thrust flange (3) with nut lock (1).
21. Install bolts (2) on the drive shaft at the hitch area.
22. Put the correct amount of oil in the hitch tube and install bolt (4).
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10. End By:
a. connection of tractor to body
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 23 20:55:27 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D25D ARTICULATED TRUCK 1HK
Configuration: D25D, D30D ARTICULATED TRUCK 1HK00674-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100030
Suspension Cylinders
SMCS - 7201-010; 7201-017
Remove & Install Suspension Cylinders
The suspension system may drop the machine suddenly, leaving no
clearance between the axle housing, main frame, tires and mud guards.
Working in these areas can result in personal injury or death by
crushing. Stay clear until the engine is stopped and the suspension is
lowered to the service position.
NOTE: Take the weight off the front of the machine by raising it with two 50 ton screw jacks,
also install a suitable floor jack underneath the axle housing.
1. Remove bolts (4) to remove cover (3).
2. Remove bolts (2) and then remove metal guard (1).
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12. 3. Fasten strap (5) and a hoist to the suspension cylinder.
4. Remove cylinder mounting pin (6) and then remove suspension cylinder (7). Weight of the
suspension cylinder is 39 Kg (86 lb.).
The following steps are for the installation of the suspension cylinder.
5. Put the suspension cylinder (7) in position and install the cylinder mounting pin (6).
6. Remove strap (5) and the hoist from the suspension cylinder.
7. Install metal guard (1) and bolts (2).
8. Install rubber cover (3) and bolts (4).
Disassemble & Assemble Suspension Cylinders
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13. Start By:
a. remove suspension cylinder
1. Remove one adapter (2) from the suspension cylinder (3). Use tool (E) to remove retainer ring
(1) and tool (F) to remove to retainer rings (5).
2. Remove two grease fittings (6) from the suspension cylinder (3).
3. Remove the retainer (4) from the cylinder.
4. Put the suspension cylinder (3) in an appropriate holding fixture.
5. Use tool (A) to remove the end cap (7) from the suspension cylinder.
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14. 6. Separate the rod assembly (9) from the suspension cylinder body.
7. Remove seal (8), wear ring (10) and seal (11) from the rod assembly.
8. Put the rod assembly (9) in position in a suitable holding fixture.
9. Use tool (D) to remove screw (13) from piston (12).
10. Put tool (B) in position on piston (12) and secure it by tightening three screws in tool (B).
11. Put tool (C) on tool (B) and proceed to remove piston (12) from the rod (9).
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15. 12. Remove piston (12), valve ring (15), and cushion ring (14) from the rod (9).
13. Inspect bearings (16) in the suspension cylinder body.
14. If it necessary to replace the bearings, put the cylinder body in position in a press and use tool
group (G) to push the bearings from the cylinder body.
NOTE: To assemble the suspension cylinder, use the reverse order of the disassemble procedure
and then follow the steps below.
15. In Step 10, tighten the piston (12) to a torque of 800 N·m (590 lb.ft.).
16. In Step 9, tighten the screw (13) to a torque of 49 N·m (36 lb.ft.).
17. In Step 5, tighten the end cap (7) to a torque of 400 N·m (295 lb. ft.).
End By:
a. install suspension cylinder
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 23 20:56:22 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D25D ARTICULATED TRUCK 1HK
Configuration: D25D, D30D ARTICULATED TRUCK 1HK00674-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100031
Brake Shoes
SMCS - 4253-011; 4253-012
Remove Brake Shoes
Start By:
a. remove wheels, bearings and Duo-Cone seals
NOTE: The above operation is in the POWER TRAIN Disassembly And Assembly section.
1. Remove the bolts and cover (1) from the of the brake spider.
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17. 2. Use an acceptable brake tool to remove spring (3) that holds brake shoes (2) together.
3. Remove the springs, retainers and felt washers from one end of each pin (4).
4. Remove pins (4) from the spider and remove brake shoes (2) from the spider.
Install Brake Shoes
1. Install the felt washers, retainers and springs one end of pins (1).
2. Put brake shoes (2) in position on the spider and install pins (1).
3. Install the felt washers, retainers and springs on the other end of pins (1) to hold them in
position.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 4. Use an acceptable brake tool (3) to install spring (4).
5. Install covers (5) on the back of the brake spider.
End By:
a. install wheels, bearings and Duo-Cone seals
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 23 20:57:18 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D25D ARTICULATED TRUCK 1HK
Configuration: D25D, D30D ARTICULATED TRUCK 1HK00674-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100032
Wheel Spindles
SMCS - 4205-011; 4205-012
Remove Wheel Spindles
Start By:
a. remove brake shoes
1. Remove guard (2) from over brake line (1).
2. Disconnect brake line (1) from the wheel brake cylinder assembly.
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21. 3. Use tooling (A) and fasten a hoist to wheel spindle (3) and the brake spider.
4. Remove bolts (4) and remove wheel spindle (3) and the brake spider from the axle housing. The
weight of the unit is 59 Kg (130 lb.).
5. Remove the O-ring seal from the back of wheel spindle (3).
6. Remove bolts (5), the locks and bars that hold Duo-Cone seal retainer (6) and the spider in
position.
7. Remove retainer (6) from the spider and wheel spindle.
8. Remove O-ring seal (7) from the back of retainer (6).
9. Remove brake spider (8) from wheel spindle (3).
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