The document provides instructions for disassembling and assembling the track roller frame of a D11T track-type tractor. The disassembly procedure involves removing 16 components including track rollers, guides, covers, and bogies. The assembly procedure describes installing these 16 components in reverse order and includes safety notices about filling pin assemblies with oil and ensuring proper pin orientation.
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
Caterpillar cat d11 t track type tractor (prefix jel) service repair manual (...fjkskmmdmme
The document provides instructions for disassembling and assembling the track roller frame of a D11T track-type tractor. It describes 16 steps to disassemble the frame, removing components like idlers, rollers, bogies, pins and plates. It then outlines 15 steps for reassembling the frame, providing details on cleaning, lubricating and torquing fasteners. Tools required include straps, hydraulic cylinders, pins and pullers to remove and install components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 950 k wheel loader (prefix fer) service repair manual (fer000...fjsqazkekdmme
This document provides instructions for disassembling and assembling the piston pump of the steering system on a 950K wheel loader. The disassembly procedure involves 28 steps to remove components like valves, spools, springs, pistons, bearings and seals. The assembly procedure reverses the disassembly process in 29 steps and provides warnings about properly assembling spring-loaded parts to avoid injury. Tools including drivers and retaining ring pliers are required to complete the procedures.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fujsjefjwerkskemm
1. The document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor.
2. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and disassembling the planetary carrier components.
3. Reassembly involves cleaning parts, applying oil, heating bearings, and installing seals and components in reverse order while supporting weights with hoists and tools.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
Caterpillar cat d11 t track type tractor (prefix jel) service repair manual (...fjkskmmdmme
The document provides instructions for disassembling and assembling the track roller frame of a D11T track-type tractor. It describes 16 steps to disassemble the frame, removing components like idlers, rollers, bogies, pins and plates. It then outlines 15 steps for reassembling the frame, providing details on cleaning, lubricating and torquing fasteners. Tools required include straps, hydraulic cylinders, pins and pullers to remove and install components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 950 k wheel loader (prefix fer) service repair manual (fer000...fjsqazkekdmme
This document provides instructions for disassembling and assembling the piston pump of the steering system on a 950K wheel loader. The disassembly procedure involves 28 steps to remove components like valves, spools, springs, pistons, bearings and seals. The assembly procedure reverses the disassembly process in 29 steps and provides warnings about properly assembling spring-loaded parts to avoid injury. Tools including drivers and retaining ring pliers are required to complete the procedures.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fujsjefjwerkskemm
1. The document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor.
2. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and disassembling the planetary carrier components.
3. Reassembly involves cleaning parts, applying oil, heating bearings, and installing seals and components in reverse order while supporting weights with hoists and tools.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat d20 d articulated truck (prefix 6ng) service repair manual (6...fjkskmmdmme
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the governor rear housing. Various parts are inspected and replaced as needed, including springs, seals, shafts, and other components. Tools and safety precautions are also outlined.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 4fb) service ...ufjkskemfseol
1) The document provides instructions for removing and installing the high-low transmission on a D8L track-type tractor.
2) Over 50 steps are outlined for disassembling the transmission down to individual components and reassembling it.
3) Key steps include removing the transmission from the engine using lifting tools, taking apart the clutch groups and planetary components, and cleaning and inspecting all parts before reassembly.
Caterpillar cat 330 c l excavator (prefix mca) service repair manual (mca0000...hhjsekmdmm
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
John deere 664 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 665 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety symbols and cautions presented throughout the text.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat d350 d articulated truck (prefix 9rf) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hoses and lines, draining fluids if needed, removing mounting hardware, and reversing the steps to install the valves. Detailed steps are provided for disassembling and assembling the steering control valve and hoist control valve components. Safety precautions are noted for working on air systems.
Caterpillar cat d350 d articulated truck (prefix 3aj) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. It describes:
1) Removing the pump by draining fluid, removing lines and hoses, and loosening mounting bolts.
2) Disassembling the pump by removing covers, seals, rotors, vanes and other internal components.
3) Assembling the pump by installing components in reverse order, ensuring proper orientation and alignment.
Caterpillar cat d20 d articulated truck (prefix 6ng) service repair manual (6...fjkskmmdmme
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the governor rear housing. Various parts are inspected and replaced as needed, including springs, seals, shafts, and other components. Tools and safety precautions are also outlined.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 4fb) service ...ufjkskemfseol
1) The document provides instructions for removing and installing the high-low transmission on a D8L track-type tractor.
2) Over 50 steps are outlined for disassembling the transmission down to individual components and reassembling it.
3) Key steps include removing the transmission from the engine using lifting tools, taking apart the clutch groups and planetary components, and cleaning and inspecting all parts before reassembly.
Caterpillar cat 330 c l excavator (prefix mca) service repair manual (mca0000...hhjsekmdmm
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
John deere 664 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 665 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety symbols and cautions presented throughout the text.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat d350 d articulated truck (prefix 9rf) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hoses and lines, draining fluids if needed, removing mounting hardware, and reversing the steps to install the valves. Detailed steps are provided for disassembling and assembling the steering control valve and hoist control valve components. Safety precautions are noted for working on air systems.
Caterpillar cat d350 d articulated truck (prefix 3aj) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. It describes:
1) Removing the pump by draining fluid, removing lines and hoses, and loosening mounting bolts.
2) Disassembling the pump by removing covers, seals, rotors, vanes and other internal components.
3) Assembling the pump by installing components in reverse order, ensuring proper orientation and alignment.
Caterpillar cat d350 d articulated truck (prefix 1hk) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
Caterpillar cat d250 e ii articulated truck (prefix 4ps) service repair manua...fjjskkefksme
This document provides instructions for disassembling and assembling the piston pump used for steering on a Caterpillar D250E II articulated truck. The disassembly process involves removing 21 individual components from the pump housing in a specific order. The assembly process reverses this, instructing technicians to install the 21 components back into the pump housing in the reverse order and noting the importance of alignment marks and original component positions. Lubricants and press tools are also listed as required for the assembly process.
Caterpillar cat d250 e articulated truck (prefix 5tn) service repair manual (...fjjskkefksme
The document provides instructions for installing, disassembling, and assembling a turbocharger for a Caterpillar 3306 engine. It includes:
1) Steps for installing the turbocharger onto the engine, including positioning gaskets and bolts.
2) Procedures for disassembling the turbocharger into its housing components using alignment marks and clamps.
3) Directions for reassembling the turbocharger housings back together in the correct alignment using clamps and torque specifications.
Caterpillar cat d250 d articulated truck (prefix 9mg) service repair manual (...fjjskkefksme
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
Caterpillar cat d250 d articulated truck (prefix 6ng) service repair manual (...fjjskkefksme
This document provides instructions for disassembling a Type I engine governor. It lists 57 steps to remove parts like the cover, springs, flyweights, housing pieces, and shutoff assembly. Tools include a governor repair fixture, retaining ring pliers, pin punch, and clevis driver. Inspect all parts for wear and replace as specified. Take care to contain fluids and properly dispose of them.
Caterpillar cat d250 b articulated dump truck (prefix 5wd) service repair man...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a caterpillar engine. It describes positioning the engine's number 1 piston at top center, installing the fuel injection pump housing and ensuring it is timed correctly to the engine using timing pins. It also details attaching the governor, applying the appropriate torque to secure components, and installing covers to complete the assembly. The instructions are intended to ensure proper timing of fuel delivery to the engine cylinders.
Caterpillar cat d44 b articulated dump truck (prefix 8sd) service repair manu...fjjskkefksme
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 engine, including:
- Removing and installing the engine oil cooler by removing mounting brackets and cleaning the tube bundles.
- Removing and installing the oil filter base by removing mounting bolts and filters, and replacing O-rings on fittings.
- Removing and installing oil bypass valves by removing housing covers and installing springs and plungers.
- Removing and installing the engine oil cooler and lines by removing elbows and coolers, cleaning tube bundles, and replacing O-rings on fittings.
- Removing and installing the aftercooler by draining coolant, removing mounting bolts and covers, and cleaning and replacing O
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjjskkefksme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat d35 c articulated dump truck (prefix 2gd) service repair manu...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. It describes:
1) Removing the starting motor and using a tool to find the top center position of the number 1 piston by turning the flywheel and installing a bolt.
2) Installing the fuel injection pump housing by aligning pins and ensuring proper clearance and positioning of components.
3) Installing the governor and checking valve timing before reinstalling covers.
Caterpillar cat d30 d articulated truck (prefix 9rf) service repair manual (9...fjjskkefksme
The document provides instructions for removing and installing a steering control valve, hoist control valve, and systems protection valve on D25D, D30D, and D350D articulated dump trucks. It describes disconnecting hydraulic lines and removing mounting bolts to remove the valves, then reversing the process to install them. It also gives steps to disassemble and reassemble the internal components of each valve.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR JEL
Configuration: D11T TRACK-TYPE TRACTOR JEL00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i06671320
Track Roller Frame - Disassemble
SMCS - 4151-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 105-3349 Strap 1
B
3S-6224 Electric Hydraulic Pump Gp 1
6V-3175 Hydraulic Cylinder Gp 1
4C-9634 Puller Stud 1
5P-7270 Sleeve 1
1P-1840 Bearing Puller Adapter 1
9U-6832 Nut 1
3H-0467 Puller Washer 1
C FT-1713 Wedge 1
D 2D-1201 Eyebolt 1
Start By:
a. Remove the track roller frame or the front track roller frame. Refer to Disassembly and
Assembly, "Track Roller Frame - Remove".
b. Remove the idlers. Refer to Disassembly and Assembly, "Idlers - Remove".
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: The disassembly procedure for the track roller frame and the front track roller frame is the
same procedure. Only the front track roller frame is shown.
Illustration 1 g01425527
1. Fasten a suitable lifting device to track roller (1).
2. Remove bolts (3) and caps (2) and remove the track roller. The weight of track roller is
approximately 179 kg (394 lb).
Note: Special Spiralock threads are used on the minor bogies with caps with 2 bolts.
Spiralock threads provide improved bolt retention. Use special Spiralock taps to chase the
threads in these holes. The use of standard taps in these holes will eliminate the Spiralock
feature. This will cause the bolts to loosen.
3. Remove Tooling (A) from the track roller frame.
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4. Illustration 2 g01425931
4. Remove guides (4) and covers (5) from both sides of the track roller frame.
Illustration 3 g01425933
Note: There will be a loss of oil when the stoppers and plug (7) are removed from pin
assembly (6).
5. Use a drill and remove the stoppers and plugs (7) from both ends of pin assembly (6).
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5. Illustration 4 g01425935
6. Put Tooling (B) in position. Fasten a suitable lifting device to Tooling (B). The combined
weight of the pin assembly and Tooling (B) is approximately 45 kg (100 lb).
7. Use Tooling (B) to remove the pin assembly that holds minor bogie (8) to the major bogie.
Illustration 5 g00526056
8. Fasten a suitable lifting device to minor bogie (8). Remove minor bogie (8). The weight of
minor bogie (8) is approximately 39 kg (86 lb).
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6. Illustration 6 g01425936
9. Remove retaining ring (10).
10. Install Tooling (D) in plate (9). Remove the plate (9) from the track roller frame.
Illustration 7 g01425937
Note: There will be a loss of oil when the stoppers and plugs (11) are removed.
11. Use a suitable drill, and remove the stoppers and plugs (11) from pin assembly (12).
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7. Illustration 8 g00526071
12. Install Tooling (C) between the inside of the track roller frame and the major bogie.
13. Install Tooling (B). Fasten a suitable lifting device to Tooling (B).
14. Use Tooling (B) and remove the pin assemblies that hold the major bogie to the track roller
frame.
Illustration 9 g00526078
15. Fasten a suitable lifting device to major bogie (13). Remove major bogie (13) from the track
roller frame. The weight of major bogie (13) is approximately 435 kg (960 lb).
16. Remove pad assemblies (14) from the major bogie and the track roller frame.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 8 11:59:07 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR JEL
Configuration: D11T TRACK-TYPE TRACTOR JEL00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i07041863
Track Roller Frame - Assemble
SMCS - 4151-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 105-3349 Strap 1
D
3S-6224 Electric Hydraulic Pump Gp 1
5P-7399 Adapter (Bearing Puller) 1
6V-3175 Cylinder Gp 1
5P-9695 Pressure Plate 1
5P-4776 Tool Stud 3
1A-1935 Nut 3
3K-5234 Hard Washer 3
E 5P-3931 Anti-Seize Compound -
F 1P-7409 Eyebolt 1
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
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9. exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
NOTICE
Do not use threaded rods that have not been hardened as tooling with
hydraulic cylinders. The maximum rated tonnage should be stamped
on one end of the puller studs. Do not use threaded rods that have not
been stamped with the rated tonnage.
Illustration 1 g00526078
1. Put pad assemblies (14) in position on the major bogie (13) and the track roller frame.
Install the bolts that hold the pad assemblies in place.
2. Fasten a suitable lifting device to major bogie (13). Put the major bogie (13) in position in
the track roller frame. The weight of major bogie (13) is approximately 435 kg (960 lb).
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10. Illustration 2 g01427639
Note: to reuse original pin assemblies (12), the pad assemblies must be filled with
120 ± 3 mL (4.08 ± 0.10 oz) of SAE 90W oil. The rubber stoppers must be installed
3.00 ± 1.00 mm (0.118 ± 0.039 inch) below the surface of the end of the pin assemblies.
NOTICE
The end of the pin with the Mark X or a hole must be toward the
outside of the roller frame. The Mark X or hole must be on the top or
bottom on the vertical center line of the bore.
3. Put Tooling (E) on the bores of the major bogie and the track roller frame.
4. Lower temp of pin assembly (12) and position in the bore.
5. Install Tooling (D). Use Tooling (D) and install pin assembly (12) in the major bogie.
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11. Illustration 3 g01425936
6. Install Tooling (F) into plate (9). Install plate (9). Install retaining ring (10) to hold the plate
in position.
Illustration 4 g00526056
Note: The minor bogie (8) must be installed with the part number or the words THIS SIDE
OUT toward the outside of the major bogie.
7. Put minor bogie (8) in position in the major bogie.
8. Put Tooling (E) on the bores of the minor bogie and the major bogie.
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12. Illustration 5 g01427640
Note: to reuse original pin assemblies (12), the pin assemblies must be filled with
120 ± 3 mL (4.08 ± 0.10 oz) of SAE 90W oil. The rubber stoppers must be installed
3.00 ± 1.00 mm (0.118 ± 0.039 inch) below the surface of the end of the pin assemblies.
NOTICE
The end of the pin with the Mark X must be toward the outside of the
roller frame. The Mark X must be on the top or bottom on the vertical
centerline of the bore.
9. Lower temp of pin assembly (6), and position in the bore.
10. Install Tooling (D), as shown. Use Tooling (D) to install pin assembly (6). Install the pin
assembly to a depth of 5.0 ± 0.50 mm (0.20 ± 0.02 inch) above the surface of the major
bogie.
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13. Illustration 6 g01425931
11. Install covers (5).
12. Put guides (4) in position and install the bolts that hold the guides in place. Tighten the bolts
to a torque of 1125 ± 100 N·m (820 ± 75 lb ft).
Illustration 7 g01425527
13. Install Tooling (A) on the track roller frame to hold the major bogie in place.
Note: The roller placement from the front of the machine is in the following order: No. 1
single flange, No. 2 single flange, No. 3 double flange, No. 4 double flange, No. 5 double
flange, No. 6 double flange, No. 7 single flange, and No. 8 single flange.
14. Fasten a suitable lifting device to track roller (1). Put the track roller in position in the minor
bogie. The weight of the track roller (1) is approximately 179 kg (394 lb).
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14. Note: Tighten bolts (3) on the abutment side first.
15. Align the dowels in caps (2) with the holes in the track roller shaft and install caps (2) and
bolts (3). Lubricate threads with Tooling (E). Tighten bolts (3) to a torque of
2200 ± 200 N·m (1620 ± 150 lb ft).
Note: Special Spiralock threads are used on the minor bogies with caps with 2 bolts.
Spiralock threads provide improved bolt retention. Use special Spiralock taps to chase the
threads in these holes. The use of standard taps in these holes will eliminate the Spiralock
feature. This will cause the bolts to loosen.
End By:
a. Install the idlers. Refer to Disassembly and Assembly, "Idler - Install".
b. Install the track roller frame or the front track roller frame. Refer to Disassembly and
Assembly, "Track Roller Frame - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 8 12:00:07 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR JEL
Configuration: D11T TRACK-TYPE TRACTOR JEL00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i07510299
Track Roller Frame - Install
SMCS - 4151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
105-3351 Strap 2
105-3349 Strap 2
C
8S-7620 Base As 1
396-9840 Cylinder As 1
8S-7615 Pin 1
350-7768 Electric Hydraulic Pump Gp (115V) -
350-7769 Electric Hydraulic Pump Gp (230V) -
E
142-8548 Bracket 1
189-0411 Shackle As 2
193-5474 Shackle As 1
F
9U-7536 Lift Stand 2
447-0910 Electric Hydraulic Pump Gp (115V) -
447-0911 Electric Hydraulic Pump Gp (230V) -
G 9S-5563 Pin Driver Cap 1
H - Loctite 536 -
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16. Illustration 1 g01414747
1. If bearing (20) was removed from the track roller frame, lower the temperature of the new
bearing. Install the bearing until the bearing seats in the counterbore of the track roller
frame.
Illustration 2 g01414735
Illustration 3 g01414804
2. Apply Tooling (H) on the bores of retainers (19) and (16).
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17. 3. Use a suitable press to install seal assembly (18) in retainer (19) until the seal seats on the
seal retainer.
4. Align Notch (X) in retainer (16) with Notch (Y) in retainer (19). Use a suitable press to
install retainer (16) in seal assembly (18) until the seal seats on the seal retainer.
Illustration 4 g01414549
Note: Retainer assembly (7) must be installed with the notches in the seal retainer toward
the bottom.
5. Fasten a suitable lifting device to retainer assembly (7). The weight of retainer assembly (7)
is approximately 80 kg (175 lb).
6. Install O-ring seal (17). Refer to Illustration 2 for the location of O-ring seal (17). Position
retainer assembly (7) on the track roller frame and install bolts (14) that hold retainer
assembly (7) to the track roller frame.
7. Lower the temperature of plate (13). Align the notch in plate (13) with the notches in the
retainer assemblies. Install plate (13) in retainer assembly (7) until the seal retainer is even
with the surface of retainer assembly (7).
8. Install O-ring seal (15) in the groove in retainer assembly (7).
Illustration 5 g00525920
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18. Personal injury or death can result from lifting a heavy assembly.
The heavy assembly can fall if using an incorrect hoist to lift the load.
Be sure the hoist has the correct capacity to lift a heavy assembly.
Approximate weight of the assembly is given below.
Pinch Point
Stay clear of this area!
Serious personal injury may occur.
9. Position Tooling (A) to hold the front track roller frame in position in the rear track roller
frame.
10. Attach a suitable lifting device and Tooling (E) to the track roller frame. The weight of the
track roller frame is approximately 9979 kg (22000 lb). Use Tooling (E) to install the track
roller frame on the equalizer bar.
Illustration 6 g01414538
Note: Make sure that you install the thrust washer before you install plate (12),
11. Install the thrust washer and plate (12) on the end of the pivot shaft. Install bolts (11).
Tighten bolts (11) to a torque of 1150 ± 150 N·m (850 ± 110 lb ft).
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19. Illustration 7 g00525912
12. Position Tooling (C) under the front track roller frame, as shown. Support the weight of the
track roller frame with Tooling (C).
13. Remove Tooling (E) from the track roller frame.
Illustration 8 g01414865
14. Use Tooling (C) to move the track roller frame until pin (12) can be installed.
15. Install Tooling (G) in the end of pin (10) and install pin (10) in the track roller frame.
16. Install bolts (9), the washers, and the nuts.
17. Install the spacer and the retaining ring on the end of pin (10).
18. Use a flat bar to ensure that the front seal (inner ring) is in the neutral position.
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20. Illustration 9 g03716778
19. Tighten bolt (9A) to a torque of 1800 ± 250 N·m (1328 ± 184 lb ft).
20. Tighten bolt (9B) to a torque of 1800 ± 250 N·m (1328 ± 184 lb ft).
21. Torque bolt (9A) again to a torque of 1800 ± 250 N·m (1328 ± 184 lb ft).
22. Torque bolt (9B) again to a torque of 1800 ± 250 N·m (1328 ± 184 lb ft).
23. Repeat Step 19 through Step 22 for the opposite side of machine.
Illustration 10 g01414960
NOTICE
To prevent damage to the pivot shaft seal, do not install the bolts that
hold the pivot shaft seal retainer to the main frame case until the
equalizer bar has been connected to the track roller frame.
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21. 24. Align the holes in retainer assembly (7) with the holes in the main frame case and install
bolts (8).
25. Remove Tooling (C) from the front track roller frame.
Illustration 11 g01414954
26. The O-ring seal must be in position on the plate (5). Put clean SAE 30W oil on the O-ring
seal.
27. Install plate (5) in the track roller frame.
28. Install spiral lock ring (4) to hold the plate in position.
29. Install plug (6) in plate (5).
Illustration 12 g01414894
30. Install drain plug (3).
31. Fasten a suitable lifting device to trunnion (1). The weight of trunnion (1) is approximately
147 kg (325 lb). Position trunnion (1) on the track roller frame and install bolts (2).
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22. Illustration 13 g01414487
Note: Install Tooling (F) near the outer edge of the case, forward of the ripper pin bore.
Improper placement of Tooling (F) could result in damage to the underside of the case.
32. Lower the front of the machine to the ground and remove Tooling (F).
33. Lower the rear of the machine to the ground and remove Tooling (F).
Illustration 14 g01425311
34. Remove Tooling (A) from the track roller frame.
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23. Illustration 15 g06343781
35. Fill the pivot shaft compartment with oil to the correct level. Refer to the Operation and
Maintenance Manual, "Pivot Shaft Oil Level - Check". Remove plug (21) from both sides to
purge the air from both track roller frames. Once all the air is purged from both track roller
frames, install plugs (21).
Note: Both track roller frames will need to have the air purged, even if only one track roller
frame was removed.
End By:
a. Connect the track.
b. Install the bulldozer.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 8 12:01:06 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR JEL
Configuration: D11T TRACK-TYPE TRACTOR JEL00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i04368976
Pivot Shaft - Remove and Install
SMCS - 4153-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 2
B 1U-9200 Lever Puller Hoist 1
C
318-4271 Bearing Puller 1
9U-6800 Nut 1
4C-6504 Puller Rod 1
FT-2729 Sleeve 1
5P-5201 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
Start By:
A. Remove the track roller frames. Refer to Disassembly and Assembly, "Track Roller Frame -
Remove".
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 1 g01412644
1. Install Tooling (A) on pivot shaft (1) . Fasten a suitable lifting device to the upper link
bracket of Tooling (A) .
2. Attach Tooling (B) to the other link bracket of Tooling (A) . Attach the other end of Tooling
(B) to a stationary object.
Illustration 2 g01412659
3. Use care when you slide pivot shaft (1) from the machine. Fasten another suitable lifting
device to pivot shaft (1) for balance during the removal. The weight of pivot shaft (1) is
approximately 966 kg (2130 lb).
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27. Remove Pivot Shaft Bearing
Illustration 3 g01412671
1. Use Tooling (C) to remove pivot shaft bearings (2) from main frame (3) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
D
9U-6702 Puller Rod 1
9U-6800 Nut 1
9U-6905 Bearing Puller 1
8M-9012 Plate 1
5P-5201 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
Install Pivot Shaft Bearing
3/5
D11T TRACK-TYPE TRACTOR JEL00001-UP (MACHINE) POWERED BY C32 E...
2020/2/8
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