This document provides instructions for disassembling and assembling the torque converter of a D11T track-type tractor. It lists 50 steps for disassembly, including removing bolts, gears, seals, and other components. It then lists 27 steps for assembly, including pressing in bearings, installing seals and rings, and tightening bolts to the specified torques. Proper cleaning and inspection of parts is emphasized throughout.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR AMA
Configuration: D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i02834199
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1864 Retaining Ring Pliers As 1
B - Forcing Bolt 1/2-13 by 4 inch 3
C 138-7575 Link Bracket 2
D - Forcing Bolt 3/8-16 by 4 inch 3
E FT-0553 Adapter 1
F 1P-0520 Driver Gp 1
Start By:
a. Remove the torque converter. Refer to Disassembly and Assembly, "Torque Converter -
Remove".
NOTICE
When a torque converter or divider has a failure, the complete oil
system for the torque converter, torque divider and transmission must
be throughly cleaned. Any foreign material which is not removed from
the oil system for the torque converter will move through the hydraulic
system for the transmission.
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3. Illustration 1 g00532062
1. Use Tooling (A) to remove retaining ring (1) from the shaft.
2. Remove planetary carrier (2). The weight of planetary carrier (2) is approximately 23 kg
(51 lb).
Illustration 2 g00532063
3. Remove spacer (4) and spiral ring (3) from the planetary carrier.
Illustration 3 g01417167
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4. 4. Use a hammer and a punch to push the pins in shafts (5) and remove the shaft.
Illustration 4 g01417172
5. Remove washers (6) and (8) and gears (7).
6. Remove bearings (9) from the gear.
7. Remove the pins from the shafts.
Illustration 5 g00532069
8. Remove the bolt, retainer (10), and the O-ring seal.
9. Remove yoke (11) from the housing.
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5. Illustration 6 g01415917
10. Remove bolts (12) and retainer (13) from the torque converter.
Illustration 7 g00532073
11. Remove O-ring seals (14) and (15) from the retainer. Remove the magnetic pickup sensor.
Illustration 8 g00532075
12. Remove lip seal (16) from the retainer.
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6. Illustration 9 g00532097
13. Slide shaft assembly (17) out of the torque converter far enough in order to fasten a suitable
lifting device to the shaft assembly. Remove the shaft assembly. The weight of shaft
assembly (17) is approximately 23 kg (51 lb).
Illustration 10 g00532098
14. Remove seal ring (18) from the seal carrier.
Illustration 11 g00532100
15. Put the shaft assembly in position in a suitable press, and remove seal carrier (19) and
bearing (20).
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7. Illustration 12 g00532101
16. Remove bearing race (21) from the shaft, if necessary.
17. Put the torque converter in position.
Illustration 13 g01413277
18. Remove bolts (22) that hold case (23) to the torque converter.
Illustration 14 g01413290
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8. Illustration 15 g01413291
19. Install Tooling (B) in the cover. Install Tooling (C), and remove case (23). The weight of
case (23) is approximately 104 kg (229 lb).
Illustration 16 g01413295
20. Remove O-ring seals (24) from the support. Remove bolts (25) that secure support (26).
Illustration 17 g01413300
21. Use Tooling (D) in order to remove support (26). Remove support (26) from the torque
converter.
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9. Illustration 18 g00532116
Note: Do not remove plate (27) unless the support is being replaced.
22. Remove plate (27) from the support.
Illustration 19 g01413316
23. Remove bolts (28).
Illustration 20 g01413322
24. Install Tooling (B) on the carrier. Use Tooling (D), in order to remove flange assembly (29).
The weight of flange assembly (29) is approximately 54 kg (119 lb).
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10. Illustration 21 g01417207
25. Remove bolts (31) that hold sleeve (30) in place. Install Tooling (B) in the threaded holes.
Remove sleeve (30).
Illustration 22 g00532140
26. Remove flange assembly (29) from the impeller.
Illustration 23 g00532141
27. Remove bearing cup (32) from the flange.
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11. Illustration 24 g01415646
28. Install Tooling (B), and remove impeller (33) from the carrier assembly.
Illustration 25 g00532143
29. Remove seal ring (34) from the seal carrier.
Illustration 26 g00532144
30. Remove spiral retainer ring (35) from the carrier.
31. Raise the temperature of the carrier and stator (36) to a maximum temperature of 149 deg C
(300 deg F).
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12. 32. Remove stator (36) from the carrier.
Illustration 27 g00532145
33. Remove spiral ring (37) and hub (38) from the carrier.
Illustration 28 g00532147
34. Remove seal carrier (39) and bearing cone (40).
Illustration 29 g01417217
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13. NOTICE
Setscrew (41) must be removed from the spanner nut before the nut is
loosened.
35. Remove setscrew (41) from nut (42).
Illustration 30 g01417220
36. Make an alignment of the holes in the flange assembly with bolts (43), and remove the
bolts. Repeat in order to remove all six bolts.
37. Install the two spacers 3/8 inch I.D. by 3/4 inch O.D. by 1 inch long. Install two 0S-1571
3/8 inch - 16 NC by 1 3/4 inch bolts. The bolts hold the flange assembly in place when the
nut is removed.
Illustration 31 g01415660
38. Put Tooling (E) in place. Install two 5/16 inch - 18 NC by 1 inch long bolts in order to hold
Tooling (C) to the nut. Remove nut (44) and the washer.
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14. Illustration 32 g00532151
39. Remove turbine assembly (45) from the housing.
Illustration 33 g01415656
40. Remove the bolts that hold the impeller to the hub.
41. Install Tooling (B) in turbine assembly (45) and remove turbine assembly (45) from hub
(46).
Illustration 34 g01415667
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15. 42. Install Tooling (C) and a suitable lifting device to housing (47). Remove the housing from
flange assembly (48). The weight of flange assembly (48) is approximately 57 kg (126 lb).
Illustration 35 g00532156
43. Remove seal ring (49) from carrier (50).
Illustration 36 g00532178
44. Hammer pins (51) down with a punch. Remove ring (52) and the ring gear from the flange.
Note: Clean and inspect ring (52) for serviceability.
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16. Illustration 37 g01415675
45. Install Tooling (D), and remove bearing race (53) and the seal carrier.
Illustration 38 g01415678
46. Use Tooling (F) to remove bearings (54) if replacements must be made. Tooling (F) is not
shown.
Illustration 39 g01415680
47. Remove bearing race (55) from the housing.
Illustration 40 g06030938
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17. 48. Remove the bolts and retainer (56) from the torque converter housing.
49. Remove ring (56A) from the torque converter housing.
Illustration 41 g01415682
50. Remove bearing (57).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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18. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR AMA
Configuration: D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i07236657
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B 138-7575 Link Bracket 2
C 7S-3134 Torque Multiplier 1
D 2S-3230 Bearing Lubricant 1
E - Guide Stud 1/2-13 by 4 inch 4
F FT-0553 Adapter 1
NOTICE
When a torque converter or divider has a failure, the complete oil
system for the torque converter, torque divider and transmission must
be throughly cleaned. Any foreign material which is not removed from
the oil system for the torque converter will move through the hydraulic
system for the transmission.
1. Inspect all parts for wear or damage. All parts that show wear or damage must be replaced.
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19. Illustration 1 g01415682
2. Lower the temperature of bearing (57) and install the bearing in the housing.
Illustration 2 g06030938
3. Install ring (56A). Install the top bearing race and bearing retainer (56) in the torque
converter housing. Install the bolts that hold the retainer in place. Tighten the bolts to a
torque of 50 ± 7 N·m (37 ± 5 lb ft).
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 3 g01417238
4. Install bearings (58) in flange (59) with Tooling (B) and press. Dimension (X) must be
19 ± 0.5 mm (0.75 ± 0.02 inch). Dimension (Y) must be 100 ± 0.5 mm (3.94 ± 0.02 inch).
5. The inside diameter of the bearings must be 72.878 ± 0.05 mm (2.869 ± 0.002 inch).
Illustration 4 g01415772
6. Raise the temperature of carrier (50) and bearing race (60) . Install the carrier and the
bearing race on the flange.
Illustration 5 g00532221
7. Put ring (52) in position in the groove of flange assembly (48).
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22. Illustration 6 g01415898
Note: Clean and inspect ring gear (61) for serviceability prior to installation.
8. Install ring gear (61) on the flange assembly. The ring gear (61) must be in alignment with
the groove in the ring gear. Install the two pins that hold the ring in place. Install seal ring
(49) on the carrier (50).
Illustration 7 g00532231
9. Install Tooling (B) on the housing. Lower the housing on flange assembly (48). The weight
of housing (47) is approximately 57 kg (126 lb).
Illustration 8 g01415901
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23. 10. Install bearing race (63).
Illustration 9 g01415904
11. Install Tooling (E) in hub (46). Place hub (46) in turbine assembly (45).
Illustration 10 g00558856
Illustration 11 g00532237
12. Use a suitable press and Tooling (A) to install hub (46) in turbine assembly (45). Install the
bolts that hold the turbine to the hub. Tighten the bolts to a torque of 120 ± 15 N·m
(90 ± 11 lb ft).
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