The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information, machine identification, load charts, torque specifications, service tools, and detailed sections for body/framework, electrics, hydraulics, and engine systems. The manual aims to support maintenance and repair work by technicians.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
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What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
3. Page No.
Contents
Section 1 - General Information
1-i 1-i
General Information
Machine Identification ................................................................................ 1-1
Machine Identification Plate ..................................................................1-1
Load Chart ................................................................................................. 1-3
Torque ....................................................................................................... 1-7
Torque Settings .....................................................................................1-7
Tightening Torque Values for Metric Hardware .....................................1-8
Tightening Torque Values for Hydraulic Hoses ......................................1-8
Tightening Torque Values for Hydraulic Adaptor ...................................1-8
Service Tools ............................................................................................. 1-9
Numerical List .......................................................................................... 1-13
Tool Detail Reference .............................................................................. 1-15
Section B - Body and Framework ........................................................1-15
Section C - Electrics ............................................................................1-19
Section E - Hydraulics .........................................................................1-20
Section K - Engine ...............................................................................1-34
4. Section 1 - General Information
1-1 1-1
9813/1650
General Information
Machine Identification
Machine Identification Plate
Your machine has an identification plate X mounted on the
Chassis as shown. The serial numbers of the machine and
its major units are stamped on the plate.
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have K Fig 1. ( T 1-1).
P009450
Fig 1.
Unit Identification
Engine Serial Plate
The engine serial number is stamped on a label which is
fastened to the left side of the cylinder block (looking from
the rear) K Fig 2. ( T 1-1).
D023815
Fig 2.
Transmission Axle Serial Plate
The transmission axle serial number is stamped on a plate
mounted to the front face of the axle, as shown K Fig 3.
( T 1-2).
JCB INDIA LIMITED
23/7, MATHURA ROAD
BALLABGARH -121004
(INDIA)
JCB MACHINE SERIAL NO.
ENGINE SERIAL NO.
CHASSIS NO.
MONTH&YEAR OF MFG.
TRANS SERIAL NO.
ENGINE TYPE
ENGINE No.
RATING kW/hp rpm
RATING STD.
GOVERNING CLASS
KIRLOSKAR OIL ENGINES LTD
INDIA
ENGINE TYPE
ENGINE No.
RATING kW/hp
rpm
RATING STD.
GOVERNING
CLASS
KIRLOSKAR OIL ENGINES LTD
INDIA
A
5. Section 1 - General Information
General Information
Machine Identification
1-2 1-2
9813/1650
D025810
Fig 3.
Hydraulic Pump Serial Plate
The hydraulic pump serial number is stamped on a label
which is mounted on the pump K Fig 4. ( T 1-2).
D025820
Fig 4.
Winch Motor Serial Plate
The winch motor serial number is stamped on a label D
which is mounted on motor K Fig 5. ( T 1-2).
D003150
Fig 5.
Winch Serial Plate
The winch serial number is stamped on a lable E which is
mounted on winch drum.
XXXXXX
B
x
x
x
x
x
C
D
E
6. Section 1 - General Information
General Information
Load Chart
1-3 1-3
9813/1650
Load Chart
D029380
Fig 6. Liftall 1253
7. Section 1 - General Information
General Information
Load Chart
1-4 1-4
9813/1650
D029390
Fig 7. Liftall 1202
8. Section 1 - General Information
General Information
Load Chart
1-5 1-5
9813/1650
D031140
Fig 8. Liftall 1553
9. Section 1 - General Information
General Information
Load Chart
1-6 1-6
9813/1650
D064850
Fig 9. Liftall 1554
10. Section 1 - General Information
General Information
Torque
1-7 1-7
9813/1650
Torque
Torque Settings
Use only where no torque setting is specified in the test.
Values are for dry threads and may be within three percent
of the figures stated. For lubricated thread the values
should be reduced by one third.
Table 1.
Table 2. Metric Grade 8.8 Bolts
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Bolt Size Hexagon (A/F) Torque Setting
In (mm) In Nm Kgfm lbf ft
1/4 (6.3) 7/16 14 1.4 10
5/18 (7.9) 1/2 28 2.8 20
3/8 (9.5) 9/16 49 5.0 36
7/16 (11.1) 5/8 78 8.0 58
1/2 (12.7) 3/4 117 12.0 87
9/10 (14.3) 13/16 170 17.3 125
5/8 (15.9) 15/16 238 24.3 175
3/4 (19.0) 11/8 407 41.5 300
7/8 (22.2) 15/16 650 66.3 480
1 (25.4) 11/2 970 99.0 715
11/4 (31.7) 17/8 1940 198.0 1430
11/2 (38.1) 21/4 3390 345.0 2500
Bolt Size Hexagon (A/F) Torque Setting
M5 (5) 8 7 0.7 5
M6 (8) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
11. Section 1 - General Information
General Information
Torque
1-8 1-8
9813/1650
Tightening Torque Values for Metric
Hardware
Tightening Torque Values for Hydraulic
Hoses
Tightening Torque Values for Hydraulic
Adaptor
Condition I Un-Lubricated, zinc, and yellow plated
fasteners
Condition II Lubricated, zinc, and yellow plated
fasteners
Hardware Torque (Nm)
Condition I Condition II
M4 x 0.7 2.9 2.6
M5 x 0.8 5.8 5.2
M6 x 1 9.9 9
M8 x 1.25 24 22
M10 x 1.5 47 43
M12 x 1.75 83 74
M14 x 2 132 119
M16 x 2 205 184
M20 x 2.5 400 360
M24 x 3 690 621
M30 x 3.5 1372 1235
M36 x 4 2399 2159
Thread Size Torque (Nm)
Hose
connections with
O-ring
Hose
connections
with bonded
washers
1/8” BSP 14-16 20
1/4" BSP 24-27 34
3/8" BSP 33-40 75
1/2" BSP 44-50 102
5/8" BSP 58-65 122
3/4" BSP 84-92 183
1" BSP 115-126 203
1-1/4” BSP 189-200 305
1-1/2" BSP 244-260 305
Nominal Size of Nut Tightening (Nm)
1/8” BSP 20
1/4" BSP 34
3/8" BSP 75
1/2" BSP 102
5/8" BSP 122
3/4" BSP 183
1" BSP 203
1-1/4” BSP 305
1-1/2" BSP 305
12. Section 1 - General Information
General Information
Service Tools
1-9 1-9
9813/1650
Service Tools
Fig 10. Needle Bush Pressing Tool (332/Y4023)
Fig 11. Box Spanner Nut
Fig 12. Needle Bush Pressing Tool (332/Y4026)
Fig 13. Box Spanner Nut (332/Y4024)
13. Section 1 - General Information
General Information
Service Tools
1-10 1-10
9813/1650
Fig 14. Oil Seal Pressing Tool (332/Y4025)
Fig 15. Oil Seal Pressing Tool (332/Y4027)
Fig 16. Withdrawal Nut Fitting Tool (332/Y4028)
Fig 17. Pre-loading Bar (332/Y4031)
Fig 18. Cone Pressing Tool (332/Y4034)
14. Section 1 - General Information
General Information
Service Tools
1-11 1-11
9813/1650
Fig 19. Oil Seal Pressing Tool (332/Y4029)
Fig 20. Oil Seal Pressing Tool (332/Y4033)
Fig 21. Bearing Puller (332/Y4036)
15. Section 1 - General Information
General Information
Service Tools
1-12 1-12
9813/1650
Fig 22.
Front Wheel Hub Lock Nut Adjusting Tool – 333/Y0761
K Fig 22. ( T 1-12)
Fig 23.
Engine Foot Mounting Bolt Socket – 333/Y0290.
K Fig 23. ( T 1-12)
Fig 24.
Engine Pilot Bearing Puller – 333/Y7810.
K Fig 24. ( T 1-12)
16. Section 1 - General Information
General Information
Numerical List
1-13 1-13
9813/1650
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
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18. Section 1 - General Information
General Information
Numerical List
1-14 1-14
9813/1650
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
892/00041 De-glazing Tool K
Part
Number
Description See Section
19. Section 1 - General Information
General Information
Tool Detail Reference
1-15 1-15
9813/1650
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 25. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 26. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)
Fig 27. 892/00842 Glass Lifter
Minimum 2 off - Essential for glass installation, 2 required
to handle large panes of glass. Ensure suction cups are
protected from damage during storage.
20. Section 1 - General Information
General Information
Tool Detail Reference
1-16 1-16
9813/1650
Fig 28. 892/00843 Folding Stand
Essential for preparing new glass prior to installation.
Fig 29. 892/00845 Cartridge Gun
Hand operated. Essential for the application of sealants,
polyurethane materials etc.
Fig 30. 892/00846 Glass Extractor (Handles)
Used with braided cutting wire to cut out broken glass.
K Fig 33. ( T 1-17).
Fig 31. 892/00847 Nylon Spatula
General tool used for smoothing sealants - also used to
re-install glass in rubber glazing because metal tools will
chip the glass edge.
Fig 32. 892/00848 Wire Starter
Used to access braided cutting wire through original
polyurethane seal. K Fig 33. ( T 1-17).