Caterpillar Cat CB-534D, CB-534DXW Vibratory Compactor (Prefix GCA) Service Repair Manual Instant Download.pdf

Product: VIBRATORY COMPACTOR
Model: CB-534D VIBRATORY COMPACTOR GCA
Configuration: CB-534D CB-534DXW Vibratory Compactor GCA00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CB-534D, CB-534D XW and CB-564D
Vibratory Compactors Machine Systems
Media Number -KENR3614-05 Publication Date -01/09/2008 Date Updated -22/09/2008
i05425190
Piston Pump (Vibratory) - Disassemble
SMCS - 5070-015; 5652-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 5P-4758 Retaining Ring Pliers As 1
C
1P-0074 Slide Hammer Puller Gp 1
4C-5648 Threaded Adapter Gp 1
D 1P-1857 Retaining Ring Pliers 1
E 1P-1861 Retaining Ring Pliers 1
F 1P-0074 Slide Hammer Puller Gp 1
G 1P-1864 Retaining Ring Pliers As 1
Start By:
A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Vibratory) -
Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive
maintenance before damage occurs. Preventive maintenance can help to avoid a failure. If a failure
occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze the failures of the piston pump and the motor. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
Note: After disassembly has been completed, check the condition of all the components. Refer to
Guideline For Reusable Parts, SEBF8032, "Piston Pumps and Motors". During reconditioning,
correct any conditions that might have caused the original failure. Information is available to
analyze failures on the piston pumps and the motor. Refer to Special Publication, SEBD0641,
Illustration 1 g01219676
1. Remove bolts (1) and remove bolt (2) . Remove solenoid (3) .
2. Remove gasket (4) and remove O-ring seal (5) .
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3. Remove nuts (6) and remove the O-ring seals. Remove coils (7) .
4. Remove cartridges (8) .
5. Use Tooling (B) in order to remove retaining ring (9) .
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6. Use Tooling (C) in order to remove cover (10) .
7. Remove O-ring seal (11) and remove O-ring seal (12) from cover (10) .
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8. Remove bolts (13) and remove head (14) .
9. Remove port plate (15) and remove O-ring seals (16) . Remove bearing (17) .
10. Remove pin (18) .
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
11. Remove plug (22) and remove relief valve (19) .
12. Remove O-ring seal (20) and remove backup ring (21) from plug (22) .
13. Repeat Steps 11 and 12 for the opposite side.
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14. Remove the following items from the head assembly: screw (27) , poppet valve (25) , spring
retainer (24) and spring (23) .
15. Remove O-ring seal (26) from screw (27) .
16. Remove plug (28) and the O-ring seal.
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20. Remove cap (32) and remove one valve (33) (not shown).
21. Remove O-ring seal (34) and remove rotating group (35) .
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22. Remove pistons (36) and remove retainer plate (37) from the rotating group. Remove
retainer (38) from the rotating group.
23. Use Tooling (A) and a suitable press in order to apply slight compression to the spring. Use
Tooling (D) in order to remove retaining ring (39) .
9/15
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24. Remove the following items from barrel assembly (42) : retaining ring (39) , spring (40) ,
washer (41) and pins (43) .
25. Remove swashplate assembly (44) .
26. Remove block (45) and remove pin (46) from swashplate assembly (44) . Remove bearing
(47) . Remove pin (49) and remove bearing (48) from swashplate assembly (44) .
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CB-534D CB-534DXW Vibratory Compactor GCA00001-UP (MACHINE) POWE...
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27. Remove bearing races (50) .
28. Use Tooling (E) in order to remove retaining ring (51) .
29. Use Tooling (F) in order to remove lip seal (52) .
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30. Use Tooling (E) in order to remove retaining ring (53) .
31. Remove shaft (54) .
32. Use Tooling (G) in order to remove retaining ring (55) from shaft (54) . Remove bearing
(56) from shaft (54) .
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33. Remove cap (59) and remove one adjuster (60) (not shown). Remove bolts (57) . Remove
cover (58) and one piston assembly (61) (not shown).
Note: Measure the distance and record the distance from the end of piston assembly (61) to
nut (62) for assembly purposes.
34. Remove nut (62) and remove piston assembly (61) from cover (58) .
35. Remove one O-ring seal (63) (not shown) from cover (58) .
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36. Remove cap (64) and remove adjuster (65) (not shown).
37. Remove two guide rings (66) and remove two seal rings (67) from the housing.
38. Remove plug (69) and remove pin retainer (68) from the housing.
14/15
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Product: VIBRATORY COMPACTOR
Model: CB-534D VIBRATORY COMPACTOR GCA
Configuration: CB-534D CB-534DXW Vibratory Compactor GCA00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CB-534D, CB-534D XW and CB-564D
Vibratory Compactors Machine Systems
Media Number -KENR3614-05 Publication Date -01/09/2008 Date Updated -22/09/2008
i02438391
Piston Pump (Vibratory) - Disassemble
SMCS - 5070-015; 5652-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1857 Retaining Ring Pliers 1
C 1P-1861 Retaining Ring Pliers 1
D 1P-0074 Slide Hammer Puller Gp 1
E 1P-1864 Retaining Ring Pliers As 1
Start By:
A. Remove the vibratory pump. Refer to Disassembly and Assembly, "Piston Pump
(Vibratory) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/17
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Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive
maintenance before damage occurs. Preventive maintenance can help to avoid a failure. If a failure
occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze the failures of the piston pump and the motor. Refer to Special Publication, SEBD0641,
Note: After disassembly has been completed, check the condition of all the components. Refer to
Guideline For Reusable Parts, SEBF8032, "Piston Pumps and Motors". During reconditioning,
correct any conditions that might have caused the original failure. Information is available to
analyze failures on the piston pumps and the motor. Refer to Special Publication, SEBD0641,
1. Remove bolts (1) and head assembly (2) .
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2. Remove O-ring seals (3) and (5) from head assembly (2) .
3. Remove dowels (4) from head assembly (2) .
Note: Mark the orientation of port plate (6) for assembly purposes.
4. Remove port plate (6) from head assembly (2) .
Note: Mark the orientation of pin (7) for assembly purposes.
5. Remove pin (7) from port plate (6) .
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6. Remove plug (12) and remove spring (9). Remove relief valve (8) .
7. Remove O-ring seal (10) and remove backup ring (11) from plug (12) .
8. Repeat Steps 6 and 7 for the opposite side.
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9. Remove the following items from the head assembly: screw (17), poppet valve (15), spring
retainer (14) and spring (13) .
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11. Remove the following items from head assembly (2) : screw (22), spring retainer (20),
spring (19), spring retainer (18), spool (25) and valve (23) .
12. Remove pistons (24) and (26) from spool (25) .
14. Remove O-ring seal (27) from valve (23) .
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15. Remove bushing (28) from the head assembly.
16. Remove bushing (29) from the head assembly.
17. Remove bolts (32). Remove control valve (31) from housing (30) .
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18. Remove gasket (33) and remove O-ring seal (34) from the control valve.
19. Remove nuts (35) and the O-ring seals. Remove coils (36) .
20. Remove cartridges (37) .
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21. Remove rotating group (39) from shaft (38) and housing (30) .
22. Use the following procedure and disassemble the rotating group.
Note: Mark the orientation of pistons (40) and barrel assembly (42) for assembly
purposes.
a. Remove nine pistons (40) and remove retainer plate (41) from barrel assembly (42) .
9/17
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b. Remove retainer (43) from barrel assembly (42) .
c. Remove shims (44) and remove springs (45). Note the position of the springs. The
springs must be installed in the same position for proper clearance.
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Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
d. Position barrel assembly (42) in a suitable press. Position Tooling (A) against shim
(47). Use the suitable press and apply slight compression on spring (49). Use Tooling
(B) in order to remove retaining ring (48) and slowly release the spring compression.
e. Remove the following items from barrel assembly (42) : shim (47), spring (49) and
shim (46) .
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23. Remove swashplate assembly (50) from housing (30) .
24. Use the following procedure and disassemble the swashplate assembly.
a. Remove wire (55) and remove bearing (56) from swashplate (51) .
b. Remove the following items from swashplate (51) : pin (52), roller (53), bearing (54)
and wire (57) .
c. Remove the roller from both of the bearings.
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25. Remove bearing races (58) from housing (30) .
26. Remove pins (59) from housing (30), if necessary.
27. Remove plug (61) and remove pin (60) from housing (30) .
13/17
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28. Use Tooling (C) in order to remove retaining ring (62) from housing (30) .
29. Use Tooling (D) in order to remove seal (63) from housing (30) .
14/17
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Caterpillar Cat CB-534D, CB-534DXW Vibratory Compactor (Prefix GCA) Service Repair Manual Instant Download.pdf

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Caterpillar Cat CB-534D, CB-534DXW Vibratory Compactor (Prefix GCA) Service Repair Manual Instant Download.pdf