The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to access the fuel filter base.
- Cleaning parts and ensuring proper installation of gaskets and components.
- Reconnecting hoses and sensors before priming the fuel system after installation.
The document provides instructions for removing and installing a unit injector on a C9 Industrial Engine. Key steps include:
1. Using special tooling to disconnect the harness and remove socket head bolts to remove the unit injector.
2. Cleaning the unit injector sleeve, bore, and cylinder head of carbon deposits before reinstallation.
3. Evacuating fuel and oil from the cylinder head and inspecting parts before installing the unit injector using special tooling.
This document provides instructions for removing and installing a fuel priming pump, fuel filter base, and unit injector on a C9 Industrial Engine. It describes removing bolts and washers, using specialty tools to remove components, cleaning parts, replacing seals, and lubricating components during installation. Precautions are outlined for containing fluids and preventing contamination.
This document provides instructions for removing and installing a fuel priming pump, fuel filter base, and unit injector on a C9 Industrial Engine. It describes:
1) Removing bolts and washers to remove the fuel priming pump and gasket from the fuel filter base.
2) Using a strap wrench to remove the fuel filter and disconnecting hoses and sensors to remove the fuel filter base.
3) Using injector installation/removal tools to disconnect harness, remove bolts, and extract the unit injector after draining oil from the cylinder head.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
The document provides instructions for removing and installing a unit injector on a C9 Industrial Engine. Key steps include:
1. Using special tooling to disconnect the harness and remove socket head bolts to remove the unit injector.
2. Cleaning the unit injector sleeve, bore, and cylinder head of carbon deposits before reinstallation.
3. Evacuating fuel and oil from the cylinder head and inspecting parts before installing the unit injector using special tooling.
This document provides instructions for removing and installing a fuel priming pump, fuel filter base, and unit injector on a C9 Industrial Engine. It describes removing bolts and washers, using specialty tools to remove components, cleaning parts, replacing seals, and lubricating components during installation. Precautions are outlined for containing fluids and preventing contamination.
This document provides instructions for removing and installing a fuel priming pump, fuel filter base, and unit injector on a C9 Industrial Engine. It describes:
1) Removing bolts and washers to remove the fuel priming pump and gasket from the fuel filter base.
2) Using a strap wrench to remove the fuel filter and disconnecting hoses and sensors to remove the fuel filter base.
3) Using injector installation/removal tools to disconnect harness, remove bolts, and extract the unit injector after draining oil from the cylinder head.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and components like the oil pickup tube, outlet elbow, idler gear and shaft from the oil pump body.
3. Disassembling further by removing the drive gear, separating the oil pump body from the assembly, and extracting shafts.
4. Cleaning all parts thoroughly and lubricating internal parts before reassembly, which involves pressing components back in
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking precautions to prevent contamination.
3. Pictures and diagrams are provided to illustrate the procedures.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for servicing components of a C6.4 engine, including:
- Removing and installing inlet and exhaust valve seat inserts using various tools like a valve seat extractor.
- Removing the engine oil cooler by disconnecting harnesses, removing bolts and gaskets.
- Disassembling the engine oil cooler by removing bolts, nuts, washers, covers and gaskets to separate parts.
- Reassembling the engine oil cooler by cleaning parts and installing gaskets, covers, nuts and bolts in the reverse order of disassembly.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual Instant D...zan2736ban
This document provides instructions for servicing components of a C6.4 engine, including:
- Removing and installing inlet and exhaust valve seat inserts using various tools.
- Removing the engine oil cooler by disconnecting harnesses, removing bolts and gaskets.
- Disassembling the engine oil cooler by removing bolts, nuts, washers, covers and gaskets.
- Reassembling the engine oil cooler by installing gaskets, covers, nuts, washers and bolts.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...fusjekkdmdmd2w
1. The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking precautions to prevent contamination.
3. Graphics are provided to illustrate each step, and end steps describe reinstalling any components that were previously removed to access the component in question.
Caterpillar cat 323 d l excavator (prefix bym) service repair manual (bym0000...idkkmdmd
This document provides instructions for servicing components of a C6.4 engine, including:
- Removing and installing inlet and exhaust valve seat inserts using various tools.
- Removing the engine oil cooler by disconnecting harnesses, removing bolts and gaskets.
- Disassembling the engine oil cooler by removing bolts, nuts, washers, covers and gaskets.
- Reassembling the engine oil cooler by installing gaskets, covers, nuts, washers and bolts.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...f8uesjdkdmdm
The document provides instructions for removing and installing valve seat inserts, and disassembling and assembling an engine oil cooler for a Caterpillar C6.4 engine. It describes:
- Using various tools to remove the valve seats, notch them, and extract the inserts
- Cleaning the cylinder head and installing new inserts using temperature-treated inserts
- Disconnecting wiring and removing bolts to take off the oil cooler, then removing mounting hardware and gaskets to disassemble it
- Inspecting and cleaning parts before reassembling the oil cooler with new gaskets and bolts
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...8ufjsekddm8u
1) The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2) The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking appropriate safety precautions.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and wear.
KOBELCO 140SRLC-3 HYDRAULIC EXCAVATOR Service Repair Manual.pdfjdkksmemmd
This service manual provides instructions for maintenance, repair, and troubleshooting of a Kobelco 140SRLC-3 hydraulic excavator. It begins with general safety information and precautions for working on the machine. The manual is divided into 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and optional attachments. Technicians are advised to thoroughly prepare and clean the machine before starting any repairs.
KOBELCO 70SR-2 Acera Hydraulic Excavator Service Repair Manual.pdfjdkksmemmd
The document is a service manual that provides instructions for disassembling a pilot valve used in a Kobelco Construction Machinery hydraulic excavator model 70SR-2 Acera. It includes diagrams of the valve components and specifies tightening torques. The disassembly instructions describe removing external components like boots and nuts, then internal parts like springs, spools and seals while taking safety precautions for any stored energy in the valve springs.
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Similar to Caterpillar Cat C9 Industrial Engine (Prefix MBD) Service Repair Manual (MBD00001 and up).pdf
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
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This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
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Caterpillar Cat 345C L Hydraulic Excavator (Prefix PJW) Service Repair Manual...jdkksmemmd
The document provides assembly instructions for a 345C excavator final drive system. It involves assembling three carrier assemblies that contain planetary gears, installing them into a ring gear housed within sprocket and motor housings. Bearings must be properly seated and preloaded during assembly. Seals, shims, and other components are also installed according to detailed steps. Proper cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar Cat 345C L Excavator (Prefix BWY) Service Repair Manual (BWY00001...jdkksmemmd
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove all components of the travel motor. Key steps include using tools to remove the head, brake piston, rotating group, seals and other parts. The assembly procedure reverses the disassembly process in 30 steps and provides notes on cleaning, lubricating and installing parts in their original locations.
Caterpillar Cat 345C L Hydraulic Excavator (Prefix ESD) Service Repair Manual...jdkksmemmd
The document provides instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, and piston assemblies. Proper cleaning and installation of identification marks are emphasized to ensure correct reassembly of components. Tools required are also listed.
The document provides instructions for disassembling and assembling the front axle of a M322D MH Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, thrust washers, retaining rings, and bearings. Instructions are provided to remove the ring gear housing, carrier gear, piston, seals, discs, and hub. Precautions and notes are included to aid the technician.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, bearing cones, shims, seals, sprockets, gears and carriers. Proper bearing preload is critical and is achieved through measuring clearances and determining the correct shim thickness. Lifting devices and clean lubricant are used during assembly to install heavy components like the sprocket housing and carrier assemblies.
This document provides assembly instructions for a hydraulic pump in 3 steps:
1. Install various internal components of the pump like bearings, pistons, seals according to 61 illustrated steps.
2. Attach the pump control unit with additional internal components like springs, valves, fittings in 59 illustrated steps.
3. Connect the assembled hydraulic pump and control unit together and install it on the excavator by securing with bolts.
This document provides disassembly instructions for the final drive carriers, hubs, and brakes on the front and rear axles of an M322C wheeled excavator. It lists 41 steps to fully disassemble the components, including removing retaining rings, gears, bearings, seals, and other parts using various specialized tools. Detailed illustrations accompany each step to show how to remove the individual pieces and subassemblies. Safety notices are also provided regarding releasing pressure and containing fluids before disassembly.
Caterpillar Cat 336E L Excavator (Prefix TEG) Service Repair Manual (TEG00001...jdkksmemmd
This document provides the disassembly and assembly procedures for the travel motor of a 336E excavator. The disassembly procedure involves 27 steps to remove components such as the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components before installing them and ensuring proper alignment of parts using marks made during disassembly. Special safety precautions and tools are noted throughout to properly release spring forces and install seals and bearings.
Caterpillar Cat 336E L Excavator (Prefix KED) Service Repair Manual (KED00001...jdkksmemmd
The document provides instructions for disassembling and assembling a travel motor. It is a 28 step process that includes removing parts like seals, bearings, and housing components. Precision is required to reinstall the springs, pistons, and other small parts correctly. The final steps are to install the motor housing cover and tighten the bolts to the specified torque.
The document provides instructions for disassembling and assembling the travel motor of a 345C excavator. It lists 31 steps to disassemble the various components of the travel motor, including removing the head, brake piston, disks, rotating group, and seals. Proper identification and cleaning of parts is emphasized to avoid contamination. The appropriate tools are also listed.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02538070
Fuel Priming Pump - Remove and Install
SMCS - 1258-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01270491
1. Remove bolts (3) and the washers.
2. Remove fuel priming pump (2) and the gasket from fuel filter base (1).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 2 g01270491
1. Position the gasket and fuel priming pump (2) on fuel filter base (1).
2. Install bolts (3) and the washers.
3. Purge the air from the fuel system.
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5. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02538087
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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6. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01167050
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7. Illustration 2 g01270505
1. Use Tooling (A) to remove fuel filter (2).
2. Disconnect hose assemblies (4) and (5) from fuel filter base (1). Immediately cap all
openings or plug all openings in order to prevent contamination.
3. Disconnect fuel sensor (3) from fuel filter base (1).
4. Remove bolts (6) and the washers from fuel filter base (1). Remove fuel filter base (1) from
the bracket.
Installation Procedure
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9. Illustration 4 g01270530
1. Position fuel filter base (1) on the bracket. Install bolts (6) and the washers.
2. Connect hose assemblies (4) and (5) to fuel filter base (1).
3. Connect fuel sensor (3) to the fuel filter base.
4. Install fuel filter (2). Refer to the Operation and Maintenance Manual, "Fuel System
Secondary Filter - Replace" topic for more information.
5. Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System -
Prime" topic for more information.
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10. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i04892113
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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11. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the plug at the rear of the cylinder head. Allow the engine oil to drain from the hole
in the cylinder head before the unit injector is removed.
Illustration 1 g01148880
2. Use a small flat head screwdriver to disconnect harness assembly (2) from unit injector (1).
3. Remove socket head bolts (3).
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12. Illustration 2 g03030620
4. Install Tooling (A). Use Tooling (A) to remove unit injector (1) from the cylinder head.
Note: Do not use a wire brush on the tip of the unit injector. Damage to the unit injector will
occur.
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13. Illustration 3 g01137291
5. Remove O-ring seals (6), (7), and (8) from unit injector (1). Remove backup rings (4), (5),
and (9) from unit injector (1).
Copyright 1993 - 2020 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i04902499
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
E 149-2955 Seal Protector 1
F 149-2956 Seal Installer 1
G
1U-5718 Vacuum Pump 1
169-7372 Bottle Assembly 1
4C-4057
Clear Plastic Tubing
7.92 mm (0.312 inch) OD
1
4C-4055
Clear Plastic Tubing
6.35 mm (0.250 inch) OD
1
H 417-4368 Reamer 1
J 4C-6161 Tube Brush 1
K 9U-6862 Tapered Brush 1
L 4C-6774 Vacuum Gun Kit 1
M 4C-5026 Tap Wrench 1
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15. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Evacuate as much fuel and oil as possible from the cylinder head before installing the unit
injector. Several evacuations may be necessary. Use Tooling (G) to remove the fuel and oil
from the cylinder head.
Note: Tooling (L) is available to clean loose material from the sleeve bore and the cylinder.
2. Inspect the unit injector sleeve for damage and carbon deposits.
3. Clean the carbon from the sleeve, the sleeve bore, and the end of the unit injector, if the unit
injector is being reused. Clean the carbon from the seat area that is inside of the cylinder
head. A fine grade of Scotch Brite material is preferred. Use Tooling (H) to clean the bore
of the unit injector tip. Use the Surface Reconditioning Pad in order to clean the carbon in
the cylinder head. Use Tooling (J) in order to remove the carbon from the surface of the
sleeve.
Note: Using power tools in order to rotate the material should not be necessary. The carbon
in the sleeve is more removable than the carbon at locations that are exposed to higher
temperatures.
The following procedure is the preferred method of cleaning the sleeve bore.
Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling (K) .
Twist Tooling (K) with Tooling (M) against the lower surface of the sleeve bore.
The surface should be cleaned until the surface is smooth and shiny. The entire sleeve bore
should be cleaned in order to remove any loose carbon particles.
Note: Tooling (J) is available to clean loose material from the sleeve bore and the cylinder.
NOTICE
The correct procedures and tooling specifications must always be used.
Failure to follow any of the procedures may result in damage,
malfunction, or possible engine failure.
Note: New seals should be installed after each removal of the unit injector from the engine.
To order O-ring seals for the unit injector, refer to the Parts Manual.
NOTICE
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16. The O-ring seals and the backup rings must be installed in the correct
orientation. Damaged seals will result in excessive oil consumption or
excessive leakage under the valve cover. Use care to prevent nicks or
damage to the seals.
Illustration 1 g01137291
4. Lubricate O-ring seals (6) , (7) , and (8) and the sleeve bore of the unit injector sparingly
with clean engine oil.
5. Use Tooling (E) and Tooling (F) to install the backup rings (4) and (5) first. Install O-ring
seal (6) .
6. Use Tooling (E) and Tooling (F) to install backup ring (9) . Install O-ring seal (8) .
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17. 7. Install O-ring seal (7) .
8. Lubricate the O-ring seals and the backup rings on unit injector (1) with clean engine oil
before installation.
Note: Proper installation of the unit injector is important. Damage to the upper high-
pressure seals can cause excessive oil leakage under the valve cover. This may cause the
engine not to start due to a low actuation pressure. Damage to the lower high-pressure seals
may allow high-pressure oil to leak into the fuel supply passage. This will result in
excessive oil consumption.
Note: Do not hit or strike the unit injector during installation. Do not use a wire brush to
clean the tip of the unit injector. Damage to the unit injector will occur.
9. When you install a new unit injector the E-Trim value must be programmed into the
Electronic Control Module. The E-Trim value is a six digit alphanumeric code that is
supplied with the data sheet that comes with the new unit injectors. Use the following menu
to program the E-Trim value.
◦ ECM Summary Screen
◦ Service Menu
◦ Calibration
◦ Injector Code Calibration
Illustration 2 g03031660
10. Use Tooling (A) to install unit injector (1) in the cylinder head.
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18. Illustration 3 g01148880
11. Install socket head bolt (3) on the exhaust side of the bracket. Tighten the exhaust side of
socket head bolt (3) until the bolt is seated. Tighten the inlet side of socket head bolt (3) to a
torque of 12 ± 1 N·m (106 ± 9 lb in) .
12. Connect harness assembly (2) to unit injector (1) .
13. Install the plug at the rear of the cylinder head.
End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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20. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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21. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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24. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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25. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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