This document provides instructions for removing and installing various components of a C27 Industrial Engine, including:
1. Removing the front gear group by removing bolts and gear assemblies.
2. Removing the front housing by removing covers, dampers, brackets, and bolts to detach the housing.
3. Removing the rear housing by removing elbow assemblies, bolts connecting the oil pan, and disconnecting hose assemblies.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
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"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
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Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i05933887
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
6V-4869 Adapter 1
6V-6174 Plug 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01147593
1. Remove bolts (5) and gear assembly (4).
2. Remove bolts (3) and plate (2). Remove gear assembly (1).
Illustration 2 g03729282
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4. 3. Remove bolts (6) and shaft (7).
Note: The crankshaft will have to be removed to remove and install bushings (8) and
(9). Refer to Disassembly and Assembly, "Crankshaft - Remove".
4. If necessary, use Tooling (A) to remove bushing (8) and (9).
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5. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i06280625
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
6V-4869 Adapter 1
6V-6174 Plug 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g03729299
Illustration 2 g03729282
1. Use Tooling (A) to install bushings (8) and (9) . Install bushing (8) to a Dimension (B) .
Dimension (B) is 236.7 ± 0.5 mm (9.32 ± 0.02 inch). Install bushing (9) to a Dimension
(A) . Dimension (A) is 40.4 ± 0.5 mm (1.59 ± 0.02 inch). Install the crankshaft. Refer to
Disassembly and Assembly, "Crankshaft - Install".
2. Apply clean engine oil to shaft (7) , the bearing bore, and the thrust faces prior to
installation. Install shaft (7) and bolts (6) . Tighten bolts (6) to a torque of 55 ± 10 N·m (41
± 7 lb ft).
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7. Illustration 3 g01147593
3. Position gear assembly (1) on the shaft. Install plate (2) and bolts (3) .
4. Install gear assembly (4) and bolts (5) .
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
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8. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i02292574
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
Start By:
a. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
b. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
c. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
d. Remove the front engine support. Refer to Disassembly and Assembly, "Engine Trunnion -
Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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9. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01147751
1. Remove covers (1).
2. Disconnect harness assembly (2).
3. Remove three bolts (3).
4. Loosen bolt (4) and reposition the filter housing assembly. Tighten bolt (4).
5. Use Tooling (A) to remove engine oil filter (5).
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10. Illustration 2 g01147758
6. Remove bolts (6) and dampers (7).
Illustration 3 g01147761
7. Remove bracket (8) and engine trunnion (9).
Illustration 4 g01147762
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11. 8. Disconnect bracket (10) and elbows (11).
Illustration 5 g01147777
9. Remove adapters (12) and bolts (13).
Illustration 6 g01147783
10. Attach a suitable lifting device to front housing (14). The weight of front housing (14) is
approximately 70 kg (154 lb).
11. Remove bonnet (15).
12. Remove bolts (16) and bolts (17).
13. Remove front housing (14) and the gasket.
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12. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i06746008
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B Loctite 598 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g01147783
1. Apply Tooling (B) to the bottom of front housing (14) at the junction of the cylinder block
and the engine oil pan.
2. Attach a suitable lifting device to front housing (14). The weight of front housing (14) is
approximately 70 kg (154 lb). Position the gasket and front housing (14) on the dowel pins
on the cylinder block.
3. Install bolts (16) and bolts (17).
4. Install bonnet (15).
5. Trim the gasket between the front housing and the cylinder block even with the bottom of
the front housing.
Illustration 2 g01147777
6. Install bolts (13) and adapters (12).
Illustration 3 g01147762
7. Connect elbows (11) and bracket (10).
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14. Illustration 4 g01147761
8. Install engine trunnion (9) and bracket (8).
Illustration 5 g01147758
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15. Illustration 6 g01151441
9. Install dampers (7) and bolts (6).
10. Tighten the bolts to a torque of 240 ± 40 N·m (177 ± 30 lb ft). Tighten the bolts in the
following sequence: 1, 4, 2, 5, 3, 6, 1, 4.
Illustration 7 g01147751
11. Install engine oil filter (5).
12. Reposition the filter housing assembly and tighten bolt (4).
13. Install bolts (3).
14. Connect harness assembly (2).
15. Install covers (1).
End By:
a. Install the front engine support. Refer to Disassembly and Assembly, "Engine Trunnion -
Remove and Install".
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16. b. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
c. Install the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Install".
d. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i04032306
Housing (Rear) - Remove
SMCS - 1157-011
Removal Procedure
Start By:
a. Remove the rear gear group.
b. Remove the fuel transfer pump.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02223214
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18. 1. Remove elbow assemblies (1)
2. Remove the bolts (2) that hold the engine oil pan to the rear housing (3).
Illustration 2 g02223255
3. Disconnect hose assembly (4). Remove bolts (5).
Illustration 3 g02223273
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19. Illustration 4 g02224580
4. Remove bracket assembly (7). Remove clip (8).
5. Attach a suitable lifting device to rear housing (3). The weight of rear housing (3) is
approximately 84 kg (185 lb).
6. Remove bolts (6).
7. Remove rear housing (3) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i07362121
Housing (Rear) - Install
SMCS - 1157-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9612 Silicone Sealant 1
B — Loctite LV Core Plug Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g06295353
1. If cup plugs (11) were removed or the rear housing is being replaced, use Tooling (B) on
cup plugs (11) and install to Dimension (X).
Dimension (X) ... 1.25 ± 0.25 mm (0.05 ± 0.01 inch)
2. Apply Tooling (A) to the bottom of the rear housing at the junction of the cylinder block
and the engine oil pan.
Illustration 2 g02223273
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22. Illustration 3 g02223413
Bolt tightening sequence
3. Attach a suitable lifting device to rear housing (3). The weight of rear housing (3) is
approximately 84 kg (185 lb).
4. Position the gasket on rear housing (3).
5. Position rear housing (3) on the cylinder block. Install bolts (6). Tighten bolts (3) in a
numerical sequence to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
6. Trim the gasket between the rear housing and the cylinder block even with the bottom of the
rear housing.
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23. Illustration 4 g02223255
7. Install bolts (4).
8. Connect hose assembly (5).
Illustration 5 g02223214
9. Install bolts (2) that hold the engine oil pan to rear housing (3).
10. Tighten all the bolts that hold the engine oil pan evenly to raise the engine oil pan into
position.
End By:
a. Install the rear gear group. Refer to Disassembly and Assembly, "Gear Group (Rear) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i06258895
Fumes Disposal Filter - Remove and Install - Flywheel
Housing
SMCS - 1317-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A − LOCTITE 5900 1
B − KRYTOX LS23 1
Illustration 1 g02320813
1. Remove clips (2), and (6) .
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26. 2. Remove bracket assembly (3) and tube (4) .
3. Remove bolts (5) and fumes disposal group (1) .
Illustration 2 g02320886
4. Remove plate (10) .
5. Remove element (9) and remove O-ring seal (8) from base (7) .
Installation Procedure
1. Install fumes disposal group (1) in reverse order.
a. Apply Tooling (A) at Location (X). Location (X) is the sealing surface between the
base and the plate.
b. Apply Tooling (B) to O-ring seal (8) .
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27. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C27 INDUSTRIAL ENGINE RAM
Configuration: C27 Industrial Engine RAM00001-UP
Disassembly and Assembly
C27 and C32 Industrial Engines
Media Number -KENR8167-05 Publication Date -01/08/2015 Date Updated -30/04/2018
i06258903
Fumes Disposal Filter - Remove and Install
SMCS - 1317-010
Removal Procedure
Illustration 1 g02313033
1. Disconnect hose assemblies (1), (4), and (5) .
2. Remove brackets (3) and remove the fumes disposal group (2) .
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