1. The document provides disassembly and assembly instructions for a piston pump used in a wheel loader.
2. It details 41 steps to disassemble the pump by removing components like the head assembly, piston assemblies, springs, seals, and bearings.
3. Reassembly requires properly installing those same components in reverse order, and includes procedures to set the proper bearing preload using shims and feeler gauges.
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What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
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Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 950H WHEEL LOADER J5J
Configuration: 950H WHEEL LOADER J5J01501-UP (MACHINE) POWERED BY C7 ENGINE
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02372748
Piston Pump (Brake, Hydraulic Fan) - Disassemble
SMCS - 1387-015-QP; 4268-015-QP; 5070-015-BRK; 5070-015-HFN
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1858 Pliers 1
C 9S-9152 Bearing Puller 1
Start By:
a. Remove the fan drive pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic
Fan) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. 1. Be sure that the outside of the piston pump is thoroughly clean prior to disassembly.
Illustration 1 g00670363
2. In order to protect the shaft seal, use an adhesive tape to cover the drive shaft.
Illustration 2 g00669721
3. Remove bolts (2) and pressure and flow compensator valve (1) from piston pump (3).
Illustration 3 g00670188
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4. 4. Remove O-ring seals (4) from compensator valve (1).
Illustration 4 g00670190
5. Remove plug (5) from compensator valve (1). Repeat for opposite side.
Illustration 5 g00670191
6. Remove O-ring seal (6) from plug (5).
Illustration 6 g00670192
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove plug (7) from compensator valve (1).
Illustration 7 g00670195
8. Remove O-ring seal (8) from plug (7). Remove plate (9), spring (10), spring (11), and guide
(12) from compensator valve (1).
Illustration 8 g00670197
9. Remove plug (13) from compensator valve (1).
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6. Illustration 9 g00670198
10. Remove spool (14) from compensator valve (1). Remove spacer (15) from plug (13).
Illustration 10 g00670199
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
11. Remove plug (16) from compensator valve (1).
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7. Illustration 11 g00670201
12. Remove O-ring seal (17) from plug (16). Remove plate (18), spring (19), spring (20), and
guide (21) from compensator valve (1).
Illustration 12 g00670202
13. Remove plug (22) from compensator valve (1).
Illustration 13 g00670203
14. Remove spool (23) from compensator valve (1). Remove spacer (24) from plug (22).
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8. Illustration 14 g01140683
15. Remove bolts (25) from head assembly (26).
Illustration 15 g00669723
16. Remove head assembly (26) from pump body (27).
Illustration 16 g00669727
17. Remove O-ring seal (28) and port plate (29) from head assembly (26).
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9. Illustration 17 g00669728
18. Remove bearing cup (30).
Illustration 18 g00669729
19. Remove O-ring seal (31).
Illustration 19 g00669730
20. Remove bearing cone (32) from the shaft.
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11. Illustration 23 g00669742
24. Carefully place the pump in a horizontal position.
25. Remove rotary group (36).
Illustration 24 g00669741
26. Remove piston assemblies (37) from barrel assembly (38).
Illustration 25 g00669743
27. Remove retaining ball (39) from barrel assembly (38).
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12. Illustration 26 g00669744
Illustration 27 g00669745
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
Note: There is spring force against retaining ring (43). When retaining ring (43) is removed,
the spring force will be released. Removal of the internal components in barrel (38) should
be performed in a press. This is done in order to retain spring (42) and retaining ring (43).
28. Use a press and Tooling (A) to compress the spring in barrel assembly (38).
29. Use Tooling (B) to remove retaining ring (43) from the barrel assembly (38).
30. Remove retaining ring (43), spring (42), guide (41), and pins (40) from the barrel.
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13. Illustration 28 g00670204
31. Move the swashplate up and down in order to remove the control piston (44).
Illustration 29 g00670205
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: In order to release piston rod (45) from the swashplate, lift the swashplate a little and
move the piston rod sideways.
32. Remove piston rod (45).
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15. Illustration 33 g00670298
36. Remove shaft assembly (49).
Illustration 34 g00670301
Illustration 35 g00670302
37. Remove retaining ring (50).
38. Use Tooling (A) to remove seal (51).
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16. Illustration 36 g00670360
39. Remove two plugs (52) from pump body (27). Inspect the O-ring seals on the plugs.
Replace the O-ring seals, if necessary.
Illustration 37 g00670361
40. Remove bearing cup (53) from pump body (27).
Illustration 38 g00670362
41. Use Tooling (C) and a suitable press to remove bearing cone (54) from shaft (49).
Thu Apr 2 14:06:11 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 950H WHEEL LOADER J5J
Configuration: 950H WHEEL LOADER J5J01501-UP (MACHINE) POWERED BY C7 ENGINE
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i04491134
Piston Pump (Brake, Hydraulic Fan) - Assemble
SMCS - 1387-016-QP; 4268-016-QP; 5070-016-BRK; 5070-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-1858 Pliers 1
C 8H-8581 Feeler Gauge 1
D 8T-5096 Indicator 1
E 1S-0256 Pliers 1
F 1U-7978 Screwdriver 1
G 8H-8581 Feeler Gauge 1
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18. Illustration 1 g00670525
1. Use the proper equipment to handle bearing cone (54) . Raise the temperature of bearing
cone (54) . Install bearing cone (54) onto the shaft (49) .
Illustration 2 g00670361
2. Use the proper equipment to handle the bearing cup. Lower the temperature of bearing cup
(53) and install the bearing cup in pump body (27) .
Illustration 3 g00670360
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19. 3. Inspect the O-ring seals on plugs (52) . Replace the O-ring seals, if necessary. Install plugs
(52) in pump body (27) .
Illustration 4 g00670531
Illustration 5 g00670532
4. Install retaining ring (50) . Use Tooling (A) to install seal (51) (not shown).
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20. Illustration 6 g00670298
5. Install shaft assembly (49) .
6. Use the following steps to determine the proper preload on the bearings of the pump
assembly.
Illustration 7 g00669728
a. Use the proper equipment to handle the bearing cup. Lower the temperature of
bearing cup (30) and install the bearing cup in head assembly (26) .
Illustration 8 g00670604
Typical Example
b. Install adjustment shim (33) and bearing cone (32) onto shaft assembly (49) .
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21. Illustration 9 g00670605
c. Position head assembly (26) onto pump body (27) .
Illustration 10 g01140689
d. Use Tooling (G) to measure the distance between the head and the pump housing.
e. Take measurements at three equal intervals on the surface between the head and the
pump housing.
f. The average of the three dimensions should be between zero and 0.05 mm (0.002
inch).
g. If necessary, grind adjustment shim (33) in order to obtain the correct dimension
between the head and the pump housing. It may be necessary to replace the shim with
a new part.
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22. Illustration 11 g01140683
h. Install bolts (25) in the head and pump housing (27) . Tighten bolts (25) to a torque of
100 ± 20 N·m (75 ± 15 lb ft).
Illustration 12 g00670626
i. Use Tooling (D) , Tooling (E) , and Tooling (F) to check end play in shaft (49) . If
end play exists in the shaft assembly, repeat Step 6 until the correct dimension
between the head and the pump housing is reached.
j. Remove bolts (25) and head assembly (26) from pump body (27) . Remove bearing
cone (32) and adjustment shim (33) from shaft (49) .
k. Proceed with the assembly of the fan drive pump.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 16 g00670205
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: Note that there is a correct connection of the piston rod and the swashplate.
10. Install piston rod (45) .
Illustration 17 g00670204
11. Install control piston (44) .
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26. Illustration 18 g00669745
Illustration 19 g00669744
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: There is spring force against retaining ring (43) . When retaining ring (43) is not
seated properly, the spring force will be released. Installation of the internal components in
barrel (38) should be performed in a press. This is done in order to retain spring (42) and
retaining ring (43) .
12. Install pins (40) , guide (41) and spring (42) in barrel assembly (38) .
13. Use a suitable press and Tooling (A) to compress the spring (42) in barrel assembly (38) .
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27. 14. Use Tooling (B) to install retaining ring (43) .
15. Slowly release compression on spring (42) . Make sure that the retaining ring (43) is seated
properly.
Illustration 20 g00669743
16. Install retaining ball (39) on barrel assembly (38) .
Illustration 21 g00669741
17. Install piston assemblies (37) in barrel assembly (38) .
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