This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 992K wheel loader with a C32 engine, including:
1) The crankshaft front seal using various tools to puncture, pry, and remove the seal and sleeve.
2) The front gear group using bolts, plates and shafts.
3) The front housing using bolts, seals and lifting equipment to remove the heavy component.
4) The rear housing using bolts, plugs, hoses, sleeves and sealant to install the rear component.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04593412
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B - Pry Bar 1
C 5P-7312 Seal Distorter 1
D 5P-7314 Distorter Ring 1
E
5P-1733 Seal Locator 1
5P-1737 Bolt 3
9S-8858 Nut (Seal Installer) 1
6V-6142 Seal Installer 1
Start By:
a. Remove the crankshaft vibration damper and pulley.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01098057
1. Remove bolts (1) and adapter (2).
Illustration 2 g01513439
Note: Ensure that you do not damage the front housing with Tooling (B).
Note: If the crankshaft wear sleeve starts to slide off the crankshaft, go to Step 3.
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4. 2. Use Tooling (B) to pry around the lip of crankshaft wear sleeve (3).
3. Use Tooling (A) to puncture three or more holes in crankshaft front seal (4).
4. Use Tooling (A) to remove crankshaft front seal (4).
5. If necessary, use Tooling (C) and Tooling (D) to remove crankshaft wear sleeve (3).
Installation Procedure
1. Clean the outside diameter of the crankshaft.
Illustration 3 g01513455
2. Use Tooling (E) to install crankshaft front seal (4) and crankshaft wear sleeve (3) as a unit.
Note: Install the crankshaft front seal with the arrow that shows the direction of crankshaft
rotation toward the front of the engine.
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5. Illustration 4 g01098057
3. Install adapter (2) and bolts (1).
End By:
a. Install the crankshaft vibration damper and pulley.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04593610
Gear Group (Front) - Remove and Install
SMCS - 1206-010
Removal Procedure
Start By:
a. Remove the front housing.
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7. Illustration 1 g01147593
1. Remove bolts (5) and gear assembly (4).
2. Remove bolts (3) and plate (2). Remove gear assembly (1).
Illustration 2 g01147620
3. Remove bolts (6), the thrust washer, and shaft (7).
Installation Procedure
1. Install gear assemblies (1) and (4) in the reverse order of removal.
a. Apply clean engine oil to shaft (7), the bearing bore, and the thrust faces prior to
installation.
b. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
c. Install plate (2) oil groove side toward the gear assembly.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04600330
Housing (Front) - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - LOCTITE 5900 Flange Sealant 1
B - LOCTITE 11358 Cup Plug Sealant 1
Start By:
A. Remove the water pump.
B. Remove the crankshaft front seal.
C. Remove the water temperature regulator housing.
D. Remove the front engine support.
1. Remove the necessary bolts from the oil pan. Refer to Disassembly and Assembly, "Oil Pan
- Remove and Install".
2. Position the oil filter and base out of the way. Position the fuel filter and base out of the
way.
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9. Illustration 1 g02748257
3. Position fuel line assembly (1) out of the way.
4. Remove covers (3) and remove tube assembly (4) .
5. Remove oil filler tube (5). Remove any clips or straps that may be attached to the front
housing.
6. Remove speed sensors (2) and (6) .
Illustration 2 g02748282
7. Remove bolts (8) and remove damper (7). Repeat for the other damper.
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10. 8. Remove stud (9) and studs (10) .
Illustration 3 g02748380
9. Remove sealing plate (11) and the adapters. Repeat for the other side.
10. Attach a suitable lifting device to front housing (14). The weight of front housing (14) is
approximately 68 kg (150 lb).
11. Remove nut (12) and remove bolts (13) .
12. Remove front housing (14) and the gasket.
Installation Procedure
1. Install front housing (14) in the reverse order of removal.
Note: The rear face of front housing (14) and the front face of the block must be free
containments prior to and during installation.
a. Apply a continuous bead of Tooling (A) to the end of the gasket for front housing
(14) prior to installation. Strike excess sealant with a straight edge.
b. Apply Tooling (A) to the oil pan gasket, where the gasket for front housing (14) will
make contact. Ensure that Tooling (A) spans the entire width of the T-Joint.
c. Trim the gasket for front housing (14) flush with the face after installation.
d. Tighten studs (10) to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
e. Apply Tooling (B) to the threads of stud (9) .
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11. Illustration 4 g02748956
f. Tighten the bolts on gear assemblies (4) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
Tighten using the above illustrated sequence. Tighten bolts illustrated as 1 and 2 an
additional 240 ± 40 N·m (177 ± 30 lb ft).
g. Lubricate speed sensors (2) and (6) lightly with the lubricant being sealed.
h. Seat speed sensors (2) and (6) before tightening.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04596172
Housing (Rear) - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0520 Driver Group 1
C 230-6262 Sealant 1
Start By:
a. Remove the rear gears.
Illustration 1 g02749164
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13. Illustration 2 g02749166
1. Remove plug (1) and disconnect hose assembly (2).
2. Attach Tooling (A) to Location (X). The weight of rear housing (3) is 84 kg (185 lb).
3. Remove bolts (4) and remove rear housing (3).
Illustration 3 g02749117
4. Remove gasket (5).
5. Remove dowels (6). Remove bearing sleeve (7) and the dowels.
Installation Procedure
1. Install rear housing (3) in the reverse order of removal.
Note: Make sure that the housing and the face of the block are free of contaminants prior to
installation.
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14. Note: Apply clean engine oil to the bearings and the shaft assemblies prior to installation on
the engine.
a. Use Tooling (B) to install bearing sleeve (25).
Illustration 4 g02749119
b. Install gasket (23). Apply a continuous bead of Tooling (C) to Areas (Y). The sealant should
span the entire width of the T-Joint .
Illustration 5 g02749137
c. Attach Tooling (B) to Location (X). The weight of rear housing (21) is 84 kg (185 lb).
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15. d. Position rear housing (3). Install bolts (4). Tighten bolts (4) to a torque of 55 ± 10 N·m
(41 ± 7 lb ft) using the sequence in Illustration 5.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04597754
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Start By:
A. If necessary, remove the electronic control module
Illustration 1 g02750376
1. Remove bolts (1) and valve mechanism cover (2). Remove the seals from valve mechanism
covers (2) .
2. Repeat for the other valve mechanism covers. Position any hoses, tubes, or harnesses out of
the way.
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17. Illustration 2 g02750417
Note: Note the location of breather (4) for installation purposes.
3. Loosen clamp (4) and remove breather (3). Remove elbow (5) and the O-ring seal. Repeat
for the other breather.
Installation Procedure
1. Install valve mechanism cover (2) in the reverse order of removal.
a. Lubricate the bore for the O-ring seal with fluid that is being sealed.
b. Tighten clamp (4) to a torque of 4.5 ± 0.5 N·m (40 ± 4 lb in).
Illustration 3 g02750437
c. Use the torque sequence in Illustration 3 to tighten bolts (1).
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i03424280
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g01147965
1. Remove tube assemblies (1).
2. Disconnect harness assemblies (5) and harness assembly (2).
3. Remove bolts (4).
4. Remove valve mechanism cover base (3) and the seal from the cylinder head.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 2 g01147965
1. Install the seal on valve mechanism cover base (3).
2. Position valve mechanism cover base (3) on the cylinder head and install bolts (4).
3. Position harness assemblies (5) on the electronic unit injectors. Tighten the cap nuts to a
torque of 2.5 ± 0.25 N·m (22 ± 2 lb in).
4. Connect harness assembly (2).
5. Install tube assemblies (1).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER KK4
Configuration: 992K Wheel Loader KK400001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04597917
Valve Actuator (Variable) - Remove and Install
SMCS - 1105-010
Removal Procedure
Start By:
A. Remove the valve mechanism cover.
Note: Do not disassemble the variable valve actuator after the component has been removed. Any
attempt to disassemble the variable valve actuator will void the warranty of the component.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
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22. Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01435057
1. Disconnect harness assembly (4). Disconnect harness assembly (5) .
2. Remove bolt (2). Remove four nuts (3) and two nuts (6) .
3. Remove variable valve actuator (1) .
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23. Illustration 2 g01435059
4. Remove support (11) and stud (10) .
5. Remove two studs (9) and three studs (7) .
6. Remove rocker arm (8) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 4 g01435470
1. Install two studs (9) at location 5 and location 7. Tighten studs (9) to a torque of 47 ± 9 N·m
(35 ± 7 lb ft).
2. Install stud (10) at location 6. Tighten stud (10) to a torque of 65 ± 10 N·m (48 ± 7 lb ft).
Install support (11) .
3. Position rocker arm (8). Install three studs (7) at location 1, location 2, and location 4.
Tighten studs (7) to a torque of 50 ± 5 N·m (37 ± 4 lb ft) plus a 45 ± 5 degree turn.
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26. Illustration 5 g01435057
4. Install variable valve actuator (1) .
5. Install bolt (2). Tighten bolt (2) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Install four nuts
(3). Tighten nuts (3) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Refer to the tightening
sequence.
6. Install two nuts (6). Tighten nuts (6) to a torque of 47 ± 9 N·m (35 ± 7 lb ft). Refer to the
tightening sequence.
7. Connect harness assembly (5). Connect harness assembly (4) to variable valve actuator (1) .
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 6 g01446175
8. First adjust the lash on the exhaust and then adjust the compression brake on variable valve
actuator (1). Refer to Testing and Adjusting, "Slave Piston Lash - Adjust" for more
information on adjusting the lash for the compression brake. Tighten jam nut (12) to a
torque of 15 ± 3 N·m (11 ± 2 lb ft).
End By: Install the valve mechanism cover.
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