This document provides assembly instructions for a torque converter in 3 sentences or less:
The document outlines over 60 steps to assemble a torque converter for a 980H wheel loader, including installing various bearings, seals, gears, and other components into the converter housing and cover. Precise assembly procedures and torque specifications are provided to ensure correct assembly of the different torque converter parts. Tools needed for the assembly are also listed.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980H WHEEL LOADER PF8
Configuration: 980H Wheel Loader PF800001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
980H Wheel Loader
Power Train
Media Number -UENR3319-00 Publication Date -01/02/2014 Date Updated -04/02/2014
i05584317
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 3
B
8T-5096 Dial Indicator Gp 1
5P-2390 Gauge Tool Gp 1
C 1P-0520 Driver Gp 1
D -
Guide Stud
3/8 - 16 by 6 in
2
E -
Guide Stud
1/2 - 13 by 6 in
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Apply oil to all of the bearings before assembly.
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3. Illustration 1 g03543396
1. Use Tooling (C) in order to install sleeve bearing (79) in cover assembly (77). Sleeve
bearing (79) must be even with the outside surface of cover assembly (77) .
Illustration 2 g03543183
2. Install cover assembly (77) to rotating housing (54) .
3. Install ring seal (78) to rotating housing (54) .
4. Install bolts (76) and the washers. Tighten bolts (76) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
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5. 8. Install bolts (71) and the washers. Tighten bolts (71) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 6 g03543017
9. Install turbine hub (69) and converter turbine (70) as a unit to rotating housing (54) .
Illustration 7 g03543002
10. Install thrust bearing race (68), thrust bearing (67), and thrust bearing race (66) .
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6. Illustration 8 g03545378
11. Use Tooling (C) in order to install sleeve bearing (65) to carrier assembly (61). Sleeve
bearing (65) must be even with the counterbore of carrier assembly (61) .
Illustration 9 g03542979
12. Install retaining ring (64) in stator (63) .
Illustration 10 g03542936
13. Raise the temperature of stator (63) .
14. Install stator (63) onto carrier assembly (61) .
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7. Illustration 11 g03542917
15. Install snap ring (62) .
Illustration 12 g03542898
16. Install the stator and carrier assembly (61) as a unit to rotating housing (54) .
Illustration 13 g03542876
17. Install thrust bearing race (60), thrust bearing (59), and thrust bearing race (58) .
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9. Illustration 16 g03542819
21. Install bolts (55) to drive flange (53). Tighten bolts (55) to a torque of 80 ± 10 N·m (59 ± 7
lb ft).
Illustration 17 g03542001
22. Use two people in order to install drive flange (53) on rotating housing (54). The weight of
drive flange (53) is approximately 23 kg (51 lb).
23. Install bolts (52) and the washers. Tighten bolts (52) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
Illustration 18 g03545936
24. Lower the temperature of outer bearing race (51) .
25. Install outer bearing race (51) into drive gear (50).
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10. Illustration 19 g03541957
26. Install drive gear (50). Install bolts (49) and the washers. Tighten bolts (49) to a torque of 50
± 7 N·m (37 ± 5 lb ft).
Illustration 20 g03546276
27. Raise the temperature of inner bearing (48) .
28. Install inner bearing (48) onto bearing carrier (42) .
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11. Illustration 21 g03541898
29. Install retaining ring (47) onto bearing carrier (42) .
Illustration 22 g03546297
30. Raise the temperature of ring carrier (46) .
31. Install ring carrier (46) onto bearing carrier (42) .
Illustration 23 g03541664
32. Install seal ring (45) onto ring carrier (46) .
33. Install O-ring seal (44) on bearing carrier (42)
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13. 36. Install retaining ring (38) into the groove of idler gear (28) .
Illustration 27 g03546416
37. Lower the temperature of bearing cup (39) .
38. Install bearing cup (39) into idler gear (28) .
Illustration 28 g03541116
39. Flip idler gear (28) to the opposite side. Install bearing cup spacer (37) in idler gear (28).
The notch in bearing cup spacer (37) must be aligned with the retaining ring.
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14. Illustration 29 g03546456
40. Lower the temperature of bearing cup (36) .
41. Install bearing cup (36) into idler gear (28) .
Illustration 30 g03540968
42. Install bearing cone (35) , bearing cone spacer (34), and bearing cone (33) in idler gear
(28) .
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15. Illustration 31 g03540776
43. Install O-ring seal (32) and ball (31) to shaft assembly (29) .
Illustration 32 g03546532
44. Install O-ring seal (30) to torque converter cover (3) .
45. Install idler gear (28) and shaft assembly (29) (not show) to torque converter cover (3) .
46. Install bolt (27) and the washer. Tighten bolt (27) to a torque of 120 ± 20 N·m (89 ± 15 lb
ft).
Illustration 33 g03541363
Improper assembly of parts that are spring loaded can cause bodily
injury.
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16. To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
47. Install poppet (23), spring (24), retainer (25), retaining ring (26), and spacers (22) into spool
(21) .
Illustration 34 g03541319
48. Install spool (21) and spring (20) into relief valve assembly (16) .
Illustration 35 g03541281
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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17. 49. Install the O-ring seal, cover (18), and the bolts. Repeat this step for the opposite side.
50. Install the O-ring seal and fitting (19) .
Illustration 36 g03541236
51. Install O-ring seals (17) to relief valve assembly (16) .
Illustration 37 g03541198
52. Position relief valve (16) to torque converter cover (3). Install bolts (15) and the washers.
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18. Illustration 38 g03540719
53. Lower the temperature of bearing cup (14) .
54. Install bearing cup (14) to torque converter cover (3) .
Illustration 39 g03546602
55. Raise the temperature of bearing cone (13) .
56. Install bearing cone (13) to pump drive gear (12) .
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19. Illustration 40 g03540096
57. Install pump drive gear (12) into torque converter cover (3) .
Illustration 41 g03540077
58. Lower the temperature of bearing cup (9) .
59. Install bearing cup (9) to pump adapter (8) .
60. Install shims (10) to pump adapter (8) .
61. Apply clean hydraulic oil to O-ring seal (11). Install O-ring seal (9) .
Illustration 42 g03546659
62. Install Tooling (D) to torque converter cover (3). Use Tooling (D) in order to guide pump
adapter (8) into position on torque converter cover (3) .
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20. Illustration 43 g03546663
63. Install bolts (7) and the washers.
64. Use Tooling (B) in order to check bearing end play. The bearing end play must be 0.15 ±
0.05 mm (0.006 ± 0.002 inch). Add or remove shims in order to get the correct bearing end
play.
Note: If end play is less than 0.10 mm (0.004 inch), add additional shims. If end play is
greater than 0.20 mm (0.008 inch), remove shims.
Illustration 44 g03548097
65. Install the O-ring seal, adapter (6), the washers, and the bolts.
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21. Illustration 45 g03539953
66. Install elbow (5). Install O-ring seal (4) .
Illustration 46 g03547436
67. Install Tooling (E) .
68. Attach Tooling (A) and a suitable lifting device to torque converter cover (3). The weight of
torque converter cover (3) is approximately 120 kg (265 lb). Use Tooling (A) and the
suitable lifting device in order to install torque converter cover (3) on the torque converter.
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22. Illustration 47 g03539596
69. Install bolts (2) and the washers. Tighten bolts (2) to a torque of 120 ± 20 N·m (89 ± 15 lb
ft). Install output shaft (1) .
End By: Connect the torque converter to the transmission and the output gears.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 17:22:08 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980H WHEEL LOADER PF8
Configuration: 980H Wheel Loader PF800001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
980H Wheel Loader
Power Train
Media Number -UENR3319-00 Publication Date -01/02/2014 Date Updated -04/02/2014
i02187020
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7575 Link Bracket 1
C 138-7575 Link Bracket 3
Start By:
a. Separate the torque converter from the transmission. Refer to Disassembly and Assembly,
"Torque Converter from Transmission, Output Transfer Gears - Separate".
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24. Illustration 1 g01105945
Illustration 2 g01105953
1. Use Tooling (A), Tooling (B) and a suitable lifting device in order to reposition the
transmission and output transfer gears (1) onto suitable cribbing. The weight of the
transmission and output transfer gears (1) is approximately 1406 kg (3100 lb).
Illustration 3 g01105947
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26. Illustration 6 g01105978
5. Attach Tooling (C) and a suitable lifting device to transmission (6). The weight of
transmission (6) is approximately 726 kg (1600 lb). Remove bolts (7). Do not remove the
two smaller bolts (8).
Illustration 7 g01105986
6. Use the suitable lifting device in order to remove transmission (6).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 17:23:05 UTC+0800 2021
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27. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980H WHEEL LOADER PF8
Configuration: 980H Wheel Loader PF800001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
980H Wheel Loader
Power Train
Media Number -UENR3319-00 Publication Date -01/02/2014 Date Updated -04/02/2014
i05593710
Output Transfer Gears - Disassemble
SMCS - 3075-015-OJ
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
9S-9154 Step Plate 1
C 439-3940 Bracket As 2
D -
Forcing Bolt
3/8 - 16 by 6 in
2
Start By:
A. Remove the transmission from the output transfer gears.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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29. Illustration 3 g01108605
3. Remove bolt (3) and retainer (4) from the input side of the output transfer gear case.
Illustration 4 g01108617
4. Remove O-ring seal (5) .
Illustration 5 g01108628
5. Remove yoke (6) .
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30. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
31. Illustration 6 g01108630
6. Remove bolts (7) and the washers from bearing cage (8) .
Illustration 7 g01108631
7. Use Tooling (D) in order to remove bearing cage (8) .
Illustration 8 g01108635
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32. 8. Use Tooling (A) in order to remove lip seal (9) and outer bearing race (10) from bearing
cage (8) .
Illustration 9 g01108639
9. Remove O-ring seal (11) from bearing cage (8) .
Illustration 10 g01108665
10. Remove spacer (12) from transfer shaft (13) .
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33. Illustration 11 g01108680
11. Position the transfer case with the output side upward, as shown. The weight of the output
transfer gear group is 526 kg (1160 lb).
12. Mark bolts (14) for installation purposes. Remove bolts (14) and the washers from bearing
cage (15) .
13. Use Tooling (D) in order to loosen bearing cage (15) from the transfer case. Remove
bearing cage (15) .
Illustration 12 g01108700
14. Position bearing cage (15) onto a suitable press. The combined weight of bearing cage (15)
and transfer shaft (13) is approximately 61 kg (135 lb). Use the suitable press in order to
press transfer shaft (13) out of bearing cage (15) .
Note: Place a suitable block (not shown) under transfer shaft (13) in order to prevent
transfer shaft (13) from falling to the ground.
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