This document provides instructions for disassembling and assembling the torque converter and transmission of a 972M wheel loader. It describes 42 steps to disassemble the torque converter, removing components like seals, springs, and gears. It then describes 6 steps to separate the transmission from the output transfer gears, removing bolts and disconnecting harnesses. Finally, it lists 21 steps to disassemble the transmission planetary, starting with removing an O-ring seal and drive gear from the input shaft. Detailed illustrations accompany each step to clearly show how to perform the disassembly and reassembly procedures.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
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Similar to Caterpillar Cat 972M Wheel Loader (Prefix JPR) Service Repair Manual Instant Download.pdf
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
Similar to Caterpillar Cat 972M Wheel Loader (Prefix JPR) Service Repair Manual Instant Download.pdf (17)
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i05277906
Torque Converter (Freewheel Stator) (Lockup) - Assemble
SMCS - 3101-016-L7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 422-5472 Lifting Eye Assembly 3
B 1P-0520 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g03355787
1. Use a suitable press in order to install bearing race (61) onto shaft (58).
Illustration 2 g03355638
2. Install seals (59) onto shaft (58). Install seal (60).
Illustration 3 g03355625
3. Install bearing (57) and retaining ring (56).
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4. Illustration 4 g03355621
4. Install seal (55) onto stator carrier assembly (51).
Illustration 5 g03355790
5. Use Tooling (B) and a suitable press in order to install bearing (54) (not shown) into gear
(53).
Illustration 6 g03355793
6. Use Tooling (B) and a suitable press in order to install stator carrier assembly (51) into gear
(53).
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6. Illustration 10 g03355520
10. Install impeller hub (48) and impeller (49). Install bolts (47). Tighten bolts (47) to a torque
of 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 11 g03355514
11. Install thrust bearing (46).
Illustration 12 g03357305
12. Use Tooling (B) and a suitable press in order to install cam (45) (not shown) into stator (37).
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7. Illustration 13 g03357299
Illustration 14 g03357350
13. Install race (42), freewheel springs (43), and freewheel rollers (44).
Note: Be sure to install freewheel springs with the lesser number of loops going toward race
(42), as shown in Illustration 14.
Illustration 15 g03357298
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8. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install plate (41) and retaining ring (40) into stator (37).
Illustration 16 g03357296
15. Flip the stator over and install plate (39) and retaining ring (38).
Illustration 17 g03355513
16. Install stator (37).
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9. Illustration 18 g03355511
17. Install thrust bearing (36).
Illustration 19 g03355507
18. Connect turbine (34) to turbine hub (35). Install two bolts (20) in order to keep turbine (34)
and turbine hub (35) together during the Step 19.
Illustration 20 g03355497
19. Install turbine (34) to turbine hub (35) as one unit. Remove bolts (20).
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12. Illustration 27 g03355386
26. Install springs (26) and (25) inside of springs (24). Install springs (24) in an alternating
pattern. An example would be to install a spring (24) and with a spring (25) inside. The next
one would be to install a spring (24) with a spring (26) inside.
Illustration 28 g03355362
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install plate (23) to coupling assembly (21). Install bolts (22). Tighten bolts (22) to a torque
of 50 ± 10 N·m (37 ± 7 lb ft).
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13. Illustration 29 g03355353
28. Install coupling assembly (21). Install bolts (20). Tighten bolts (20) to a torque of
60 ± 7 N·m (44 ± 5 lb ft).
Illustration 30 g03355350
29. Install seal ring (19) into piston (18).
Illustration 31 g03355310
30. Install piston (18).
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14. Illustration 32 g03355307
31. Install O-ring seal (17). Install bushing (16) into housing assembly (15).
Illustration 33 g03355853
32. Install housing assembly (15) into the torque converter.
Illustration 34 g03355265
33. Install bolts (13). Tighten bolts (13) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Install seal
(14).
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15. Illustration 35 g03355259
34. Position torque converter (12) as shown.
Illustration 36 g03356180
35. Use Tooling (B) in order to install bearing (11) in pump drive gear (9).
Illustration 37 g03355946
36. Attach Tooling (A) and a suitable lifting device to torque converter housing (10). The
weight of torque converter housing (10) is approximately 100 kg (220 lb). Use Tooling (A)
and the suitable lifting device in order to install torque converter housing (10) over the
torque converter.
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16. Illustration 38 g02139389
37. Install pump drive gear (9) and drive gear shaft (8).
38. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
Tighten bolt (7) to a torque of 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 39 g03356370
39. Install pump drive flange (6) and bolts (62). Tighten bolts (62) to a torque of 60 ± 12 N·m
(44 ± 9 lb ft).
Illustration 40 g02139369
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17. 40. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. Tighten bolts (4) to a torque 50 ± 10 N·m (37 ± 7 lb ft).
41. Install O-ring seal (5).
Illustration 41 g03569473
42. Install gear (3). Tighten bolt (63) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).
43. Install torque converter speed sensor (2), the seal, and the washer. Tighten torque converter
speed sensor (2) to a torque of 25 ± 5 N·m (18 ± 4 lb ft).
End By:
a. Connect the torque converter to the transmission and the output transfer gears.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Apr 6 17:06:57 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909789
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
a. Separate the torque converter from the transmission.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g03367331
1. Remove bolts (1) and tube assembly (2).
Illustration 2 g03367336
2. Disconnect harness assemblies (3).
Illustration 3 g03367344
3. Attach Tooling (A) and a suitable lifting device to transmission (4). The weight of
transmission (4) is approximately 425 kg (936 lb).
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20. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) with output transfer gears (7).
Illustration 6 g02162331
5. Use Tooling (B) to separate transmission (4) from output transfer gears (7).
6. Remove transmission (4).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Tue Apr 6 17:07:54 UTC+0800 2021
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909951
Transmission Planetary - Disassemble
SMCS - 3160-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 3
C 1P-0520 Driver Gp 1
D 8B-7551 Bearing Puller 1
Start By:
a. Separate the transmission from the output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component . Cleaning will help to prevent dirt from entering the internal mechanism.
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22. Illustration 1 g03371891
1. Remove O-ring seal (1) from the housing.
2. Remove bolt (2). Remove drive gear (3) from the end of the input shaft.
Illustration 2 g02146314
3. Remove plate (4).
Illustration 3 g03368860
4. Attach Tooling (B) and a suitable lifting device to the transmission, as shown. The weight
of the transmission is approximately 425 kg (936 lb).
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23. 5. Carefully position the transmission on the opposite end so that No. 6 clutch housing (5) is
facing upward, as shown.
Illustration 4 g03371894
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove retaining ring (6) from output shaft assembly (7). Remove bolts (8) and No. 6
clutch housing (5). Mark the location of the long bolts.
Illustration 5 g02146318
7. Remove clutch piston (9) from No. 6 clutch housing (5).
8. Remove seal rings (10) and (11) from clutch piston (9).
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24. Illustration 6 g02146333
9. Remove clutch plate (12), springs (13), and the pins.
Illustration 7 g02146353
10. Remove clutch plates (12) and friction discs (14). Remove dowels (15).
Illustration 8 g02146354
11. Remove ring gear (16).
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25. Illustration 9 g02146356
12. Remove carrier assembly (17). Remove bolts (18).
Illustration 10 g02146358
13. Remove metal seal ring (19) from carrier assembly (17).
Illustration 11 g03369514
14. Push the spring pins (20) through carrier assembly (17) and into planetary shafts (21).
Remove planetary shafts (21) from carrier assembly (17).
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26. Illustration 12 g02146362
15. Remove thrust discs (22), planetary gears (23), and bearings (24) from the carrier assembly.
Remove spring pins (20) from planetary shafts (21).
Illustration 13 g03369518
16. Disconnect the harness assemblies (26) which are attached to transmission modulating
valves (25). Remove transmission modulating valves (25) from the transmission housing.
Illustration 14 g02146368
17. Remove retaining ring (27) and (28).
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27. Illustration 15 g03368870
18. Use Tooling (B) and a suitable lifting device to remove housing assembly (29). The weight
of housing assembly (29) is approximately 88 kg (195 lb).
Illustration 16 g02146402
19. Remove bearing (30) from housing assembly (29).
Illustration 17 g03369527
20. Remove retaining ring (33) and clutch assembly (31). Remove springs (32) and rods (34)
(not shown).
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28. Illustration 18 g03369533
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Use steel spacers and a suitable press to install retainer plate (35). Remove retaining ring
(36) from the clutch assembly (31).
Illustration 19 g03369538
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29. Illustration 20 g03369542
22. Separate retaining ring (36), retainer plate (35), and five coned disc springs (37). Remove
seal rings (39) from clutch piston (38). Remove seal rings (41) from clutch housing (40).
Illustration 21 g03368881
23. Remove friction discs (42) and clutch plates (43). Remove dowels (44).
Illustration 22 g03368887
24. Remove retaining ring (45) from output shaft assembly (7). Remove sun gear (46).
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30. Illustration 23 g03368894
25. Remove friction discs (47) and clutch plates (48).
Illustration 24 g03368903
26. Remove ring gear (49).
Illustration 25 g03368911
27. Remove retaining ring (50). Remove plate (51) from ring gear (49).
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31. Illustration 26 g03368917
28. Remove clutch piston (53). Remove O-ring seal (52). Use Tooling (B) and a suitable lifting
device to remove housing (54). The weight of housing (54) is approximately 54 kg (119 lb).
Note: Remove the clutch piston in the bottom of housing (54). The clutch piston may be
stuck in housing (54). As housing (54) is removed, the other clutch piston may fall.
Illustration 27 g03368958
29. Remove seal rings (55) and (56) from clutch pistons (53).
Illustration 28 g03368965
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32. 30. Remove dowels (57). Remove O-ring seal (58). Remove clutch plate (59). Remove springs
(60).
31. Remove friction discs (61) and clutch plates (59).
Illustration 29 g03368978
32. Remove carrier assembly (62).
Illustration 30 g03368982
33. Use several small steel rods (64) ( 3.175 mm (0.1250 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (62) to ring gear (65).
34. Remove carrier assembly (62) from ring gear (65). Remove ring seal (63).
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33. Illustration 31 g03368984
35. Remove retaining ring (66) from carrier assembly (62).
Illustration 32 g03368986
36. Use a suitable punch to push spring pins (67) (not shown) through carrier assembly (62) and
into planetary shafts (68).
Illustration 33 g03368993
37. Remove thrust discs (69), planetary gears (70), and bearings (71) from the carrier assembly.
Remove spring pins (67) from planetary shafts (68).
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34. Illustration 34 g03368998
38. Remove retaining ring (72). Remove output shaft assembly (7).
Illustration 35 g03368999
39. Remove retaining ring (75). Remove sun gear (74). Remove bearing (73). Remove bearings
(76) from each end of output shaft assembly (7).
Illustration 36 g03369002
Illustration 37 g03369004
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35. 40. Remove bolts (78). Use Tooling (B) and a suitable lifting device to remove housing (77).
The weight of housing (77) is approximately 61 kg (135 lb).
Note: Remove clutch piston (79) in the bottom of housing (77). Clutch piston (79) may be
stuck in housing (77). As housing (77) is removed, clutch piston (79) may fall.
41. Remove seal rings (80) from clutch piston (79).
Illustration 38 g03369196
42. Remove plate (81). Remove springs (82). Remove dowels (83). Remove friction discs (84)
and clutch plates (85).
Illustration 39 g03369203
43. Remove retaining ring (87). Use two people to remove carrier assembly (86). The weight of
carrier assembly (86) is approximately 29 kg (65 lb)
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36. Illustration 40 g03369312
44. Remove ring gear (88) from carrier assembly (86).
Illustration 41 g03369218
45. Use several small steel rods (89) ( 2.36 mm (0.093 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (86) to ring gear (90) together.
46. Remove ring gear (90) from carrier assembly (86).
Illustration 42 g03369321
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37. 47. Use a suitable punch to push spring pins (91) through carrier assembly (86) and into
planetary shafts (92).
Illustration 43 g03369333
48. Use a suitable punch to remove planetary shafts (92) from carrier assembly (86).
Illustration 44 g03369340
49. Open retaining ring (93) into slots in the planetary shaft holes. Use Tooling (C) to remove
bearing (94) and sun gear (95) from carrier assembly (86). Remove thrust disc (96).
Illustration 45 g03369356
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38. 50. Remove thrust discs (97), planetary gears (98), and bearings (99) from the carrier assembly.
51. Remove spring pins (91) from planetary shafts (92).
Illustration 46 g03369388
52. Remove O-ring seal (100). Remove plate (101).
Illustration 47 g03369404
53. Remove O-ring seal (102). Remove friction discs (103) and clutch plates (104).
Illustration 48 g03369414
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39. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
40. 54. Remove ring carrier (105) and carrier assembly (106).
Illustration 49 g03369415
55. Use a suitable punch to push spring pins (107) through carrier assembly (106) and into
planetary shafts (108).
Illustration 50 g03369423
56. Remove thrust discs (109), planetary gears (110), and bearings (111) from the carrier
assembly. Remove spring pins (107) from planetary shafts (108).
Illustration 51 g03369430
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41. 57. Remove coupling (112). Remove sun gear (113).
Illustration 52 g03369437
58. Remove clutch piston (114).
Illustration 53 g03369478
59. Remove seal rings (115) and (116) from clutch piston (114).
Illustration 54 g03369487
60. Remove retaining ring (117) to remove input shaft (119) from housing (118).
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