This document provides instructions for assembling and disassembling components of the steering system on a 966K wheel loader. It describes in detail the steps to assemble the piston pump that controls steering, including installing bearings, seals, pistons and other internal parts. It also outlines removing and installing the secondary steering pump, motor and control valve. Proper safety precautions are noted throughout.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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To be eligible:
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i02288174
Piston Pump (Steering) - Assemble
SMCS - 4306-016; 5070-016-ZH
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-4878 Plate(1)
1
B 1P-1861 Retaining Ring Pliers 1
(1)
33.3 mm (1.31 inch) diameter
Illustration 1 g01145369
1. Lower the temperature of bearing cup (48).
2. Install bearing cup (48).
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3. 3. Install bearings (49) and (51).
4. Install screws (50).
Illustration 2 g01145368
5. Install seal (47).
6. Use Tooling (B) in order to install retaining ring (46).
Illustration 3 g01145367
7. Install bearing cone (45).
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4. Illustration 4 g01145366
8. Install swashplate (44) and spacer plates (43).
Illustration 5 g01145365
9. Install pistons (42) and the plate.
10. Install bolts (40) and spacer plates (41).
Illustration 6 g01145362
11. Install O-ring seal (38) onto the cover. Install O-ring seal (39) onto the plug.
12. Install shaft (37).
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5. Illustration 7 g01145361
13. Install cover (35) and bolts (34).
14. Install plug (36).
Illustration 8 g01145359
Illustration 9 g01145360
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
15. Use Tooling (A) and a suitable press to assemble barrel assembly (29).
a. Install spring (31) and washers (32).
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6. b. Compress spring (31) until Tooling (A) is below retaining ring (33).
c. Install retaining ring (33) and slowly release the spring tension.
Illustration 10 g01145358
16. Install barrel assembly (29) and spacer (28).
17. Install spring (27) and piston (30).
Illustration 11 g01145357
18. Install bearing cone (26) and gasket (9).
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7. Illustration 12 g01145523
19. Install bearing cup (23) and pin (24).
Illustration 13 g01145522
20. Install plate (22).
Illustration 14 g01145356
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
21. Install head (21) and bolts (20).
22. Tighten bolts (20) to a torque of 91 ± 4 N·m (67 ± 3 lb ft).
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8. Illustration 15 g01145355
23. Install elbow (19) and bolts (18).
Illustration 16 g01145354
24. Install the O-ring seals onto adjustment screw (9) and adjustment screw (10).
25. Install retainer (15), spring (16), and retainer (17).
26. Remove retainer (11), spring (12), spacer (13), and retainer (14).
Illustration 17 g01145342
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9. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install adjustment screw (9) and adjustment screw (10).
Illustration 18 g01145341
28. Install spool (7) and spool (8).
29. Install the O-ring seals onto plug (5) and plug (6).
Illustration 19 g01145340
30. Install the O-ring seal, plug (4), plug (5), and plug (6).
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10. Illustration 20 g01145339
31. Install O-ring seals (3) onto valve (2).
Illustration 21 g01145338
32. Install valve (2) and bolts (1).
33. Tighten bolts (1) to a torque of 34 ± 3 N·m (25 ± 2 lb ft).
Illustration 22 g00359153
34. Use a dial indicator to check the axial shaft end play. Put the dial indicator on the end of the
shaft and pull on the shaft.
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11. The correct axial shaft end play is 0.01 to 0.10 mm (0.0004 to 0.004 inch). Use the correct
shim to achieve this dimension.
End By:
a. Install the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 6 17:04:57 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i04030837
Secondary Steering Pump and Electric Motor - Remove and
Install
SMCS - 4324-010-SE; 4324-010; 4324-010-GT; 4324-010-MW; 4325-010-SE; 5073-010-SST
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1114 Vacuum Cap 1
5P-0306 Vacuum Transducer 1
6V-4142 Fitting 1
5K-5068 Fitting 1
Start By:
a. Hydraulic tank oil retain.
b. Remove the power train guard.
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13. Illustration 1 g02456779
1. Remove bolts (1) and ladder assembly (2).
Illustration 2 g01150593
2. Remove cover assembly (3).
Illustration 3 g01150594
3. Disconnect cable assemblies (4) and harness assembly (7) from electric motor (5).
4. Disconnect hose assembly (6) from secondary steering pump (8).
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14. Illustration 4 g01150595
5. Remove bolts (9) in order to remove electric motor (5) and secondary steering pump (8).
Illustration 5 g01150603
6. Remove bracket assembly (11).
7. Remove bolts (10) in order to remove secondary steering pump (8) and the gasket from
electric motor (5).
Installation Procedure
1. Install secondary steering pump (8) in the reverse order of the removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 6 17:05:52 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i04083151
Secondary Steering Valve - Remove and Install
SMCS - 4343-010
Removal Procedure
Start By:
a. Remove the cab.
Illustration 1 g02291393
1. Disconnect harness assemblies (4) and hose assemblies (2) from control valve (1).
2. Remove bolts (3) and secondary steering control valve (1).
Installation Procedure
1. Install secondary steering control valve (1) in the reverse order of the removal.
Mon Apr 6 17:06:48 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i04084410
Secondary Steering Valve - Disassemble
SMCS - 4339-015
Disassembly Procedure
Start By:
a. Remove the secondary steering valve.
Illustration 1 g02292713
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17. Illustration 2 g02292913
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove the following items from secondary steering valve (1): plugs (5), O-ring seals (4),
springs (3) and valves (2).
Illustration 3 g02293407
2. Mark the location of switch assemblies (6) and (7) for assembly purposes.
3. Remove sensor assemblies (6) and (7) from secondary steering valve (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Mon Apr 6 17:07:44 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i04086233
Secondary Steering Valve - Assemble
SMCS - 4339-016
Assembly Procedure
Illustration 1 g02293407
1. Install sensor assemblies (6) and (7) in secondary steering valve (1). Tighten sensor
assemblies (6) and (7) to a torque of 30 ± 3 N·m (22 ± 2 lb ft).
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19. Illustration 2 g02292713
Illustration 3 g02292913
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Install the following items in secondary steering valve (1): valves (2), springs (3), O-ring
seals (4) and plugs (5). Tighten plugs (5) to a torque of 210 ± 20 N·m (155 ± 15 lb ft).
End By:
a. Install the secondary steering valve.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Mon Apr 6 17:08:40 UTC+0800 2020
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966K WHEEL LOADER TFS
Configuration: 966K Wheel Loader TFS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966K and 972K Wheel Loaders Machine Systems
Media Number -KENR5833-01 Publication Date -01/03/2011 Date Updated -21/03/2016
i02296951
Gear Pump (Secondary Steering) - Disassemble
SMCS - 4324-015-GT; 5073-015-SST
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the gear pump. Refer to Disassembly and Assembly, "Secondary Steering Pump
and Electric Motor - Remove".
Illustration 1 g01150348
1. Remove valve (1).
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22. Illustration 2 g01150349
2. Remove plug (2), bolts (3), and cover (4).
Illustration 3 g01150350
3. Remove housing (5) and O-ring seal (6).
Illustration 4 g01150351
4. Remove O-ring seal (7).
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23. Illustration 5 g01150352
5. Remove bearing (8), seal (9), and backup ring (10).
Illustration 6 g01150353
6. Remove gears (11).
Illustration 7 g01150354
7. Remove bearing (12).
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