The document provides instructions for removing and assembling a pilot valve (command control steering) from a 962H wheel loader. It gives a list of required tools and outlines 23 steps for disassembly, including removing hoses, bolts, seals and internal components like springs and sleeves. The assembly section notes the importance of cleanliness and outlines 19 steps, providing diagrams to show parts placement and orientation. Safety notices warn of potential injury from spring loaded parts.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdfudjkskmdm4e
This document provides lubrication specifications and fluid capacities for various JCB machine models, including 525, 527, 530, 535 and 537 models. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases and other lubricants. It also provides coolant mixture recommendations and notes that new engines do not require a break-in period and should be used immediately in normal work cycles.
This document provides safety precautions for maintenance and repair of a crawler loader. It outlines general safety rules including wearing protective equipment, using the correct tools, blocking moving parts, and stopping the engine before performing maintenance. Specific cautions are given for working on hydraulic units, removing piping, and handling seals. Tightening torques are also addressed. Maintainers should carefully follow these safety guidelines to avoid injury when servicing the machine.
Nissan Forklift Electric P02 Series Service Repair Manual.pdfudjkskmdm4e
This service manual provides maintenance and repair procedures for the NISSAN FORKLIFT P01 and P02 series. It consists of 14 sections covering general information, maintenance, control systems, batteries/chargers, electrical systems, motor mechanisms, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and bodies/frames. The manual outlines how to use it, defines technical terms, and describes how to read wiring diagrams. Safety notices are included to ensure safe service procedures.
New Holland T6.155 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes detailed content on maintenance, troubleshooting and repair procedures for the different systems and parts.
JCB 1CX (series 1) Backhoe Loader Service Repair Manual SN751600 and up.pdfudjkskmdm4e
This document provides information about torque settings and service tools for a JCB 1CX service manual. It includes sections on identifying the machine through identification plates and serial numbers. It also discusses fastener types and their torque settings, as well as hydraulic connection systems. Colour codes for hydraulic schematics and common sealing and retaining compounds used in repairs are defined.
JCB 4DX Backhoe Loader Service Repair Manual.pdfudjkskmdm4e
This service manual provides information on routine maintenance procedures for a JCB 4DX backhoe loader, including:
1. Greasing procedures for the loader arms, backhoe, front and rear axles, propshafts, clam shovel, and other components at regular intervals.
2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
3. Checking engine oil levels and changing the engine oil and filter.
4. Inspecting and adjusting tension on the fan belt as needed.
5. Additional sections cover coolant types, engine preservation when idle, oiling control levers, and other maintenance tasks.
New Holland T6.165 STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each system section includes detailed information on components, operation, and repair procedures.
New Holland T6.165 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes detailed content on maintenance, troubleshooting and repair procedures for the components of the listed tractor models.
New Holland T6.160 STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes detailed content on maintenance, troubleshooting and repair procedures for the components of the listed tractor models.
New Holland T6.155 STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine and fuel system, transmission, axles, hydraulics, electrical system, climate control, steering, brakes, hitches and 3-point hitch. The manual is organized by system with over 50 sections providing detailed procedures, component locations, specifications and wiring diagrams.
JCB JS160JS180 Tracked Excavator Service Repair Manual SN 01776500 to 0177749...udjkskmdm4e
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS145 Tracked Excavator Service Repair Manual SN 01786864 to 01788884.pdfudjkskmdm4e
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS130 Tracked Excavator Service Repair Manual SN 01786463 to 01786863.pdfudjkskmdm4e
This document provides information about identifying JCB excavator machines and components. It discusses machine identification plates, component identification plates like engine plates, and safety plates for FOPS and ROPS. It also provides tables of torque settings for different types of fasteners used on JCB machines like zinc plated, Dacromet, and metric fasteners. Instructions are given on determining the correct torque settings based on the fastener type.
JCB JS115 Tracked Excavator Service Repair Manual SN01786452 to 01786462.pdfudjkskmdm4e
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB 530-110 Telescopic Handler Service Repair Manual SN 563359.pdfudjkskmdm4e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including 525, 527, 530 and 535 models. It lists specifications for items like engine oil, transmission fluid, hydraulic fluid, gear oil, coolant and grease. It also provides information on service schedules, greasing points, and identifies safety warnings related to materials like asbestos and fluoroelastomeric materials.
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Similar to Caterpillar Cat 962H Wheel Loader (Prefix K6K) Service Repair Manual (K6K00001 and up).pdf
The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
Similar to Caterpillar Cat 962H Wheel Loader (Prefix K6K) Service Repair Manual (K6K00001 and up).pdf (7)
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdfudjkskmdm4e
This document provides lubrication specifications and fluid capacities for various JCB machine models, including 525, 527, 530, 535 and 537 models. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases and other lubricants. It also provides coolant mixture recommendations and notes that new engines do not require a break-in period and should be used immediately in normal work cycles.
This document provides safety precautions for maintenance and repair of a crawler loader. It outlines general safety rules including wearing protective equipment, using the correct tools, blocking moving parts, and stopping the engine before performing maintenance. Specific cautions are given for working on hydraulic units, removing piping, and handling seals. Tightening torques are also addressed. Maintainers should carefully follow these safety guidelines to avoid injury when servicing the machine.
Nissan Forklift Electric P02 Series Service Repair Manual.pdfudjkskmdm4e
This service manual provides maintenance and repair procedures for the NISSAN FORKLIFT P01 and P02 series. It consists of 14 sections covering general information, maintenance, control systems, batteries/chargers, electrical systems, motor mechanisms, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and bodies/frames. The manual outlines how to use it, defines technical terms, and describes how to read wiring diagrams. Safety notices are included to ensure safe service procedures.
New Holland T6.155 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes detailed content on maintenance, troubleshooting and repair procedures for the different systems and parts.
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This document provides information about torque settings and service tools for a JCB 1CX service manual. It includes sections on identifying the machine through identification plates and serial numbers. It also discusses fastener types and their torque settings, as well as hydraulic connection systems. Colour codes for hydraulic schematics and common sealing and retaining compounds used in repairs are defined.
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This service manual provides information on routine maintenance procedures for a JCB 4DX backhoe loader, including:
1. Greasing procedures for the loader arms, backhoe, front and rear axles, propshafts, clam shovel, and other components at regular intervals.
2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
3. Checking engine oil levels and changing the engine oil and filter.
4. Inspecting and adjusting tension on the fan belt as needed.
5. Additional sections cover coolant types, engine preservation when idle, oiling control levers, and other maintenance tasks.
New Holland T6.165 STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each system section includes detailed information on components, operation, and repair procedures.
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This document provides information about identifying JCB excavator machines and components. It discusses machine identification plates, component identification plates like engine plates, and safety plates for FOPS and ROPS. It also provides tables of torque settings for different types of fasteners used on JCB machines like zinc plated, Dacromet, and metric fasteners. Instructions are given on determining the correct torque settings based on the fastener type.
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This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
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This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes exploded diagrams and specifications to assist technicians with repairs.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02362322
Pilot Valve (Command Control Steering) - Remove
SMCS - 4342-011
Removal Procedure
Start By:
A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame
Lock - Separate and Connect".
B. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System
Pressure - Release".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
Note: Put identification marks on all hoses and on all wires for installation purposes. Plug all
hoses. This will help to prevent fluid loss and this will help to keep contaminants from entering
the system.
Illustration 1 g00439803
1. Remove the nut and bolt (2) .
2. Remove bottom shaft yoke (1) from the shaft of the steering pilot valve.
Illustration 2 g00439805
3. Disconnect steering shaft (3) .
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4. Illustration 3 g00493363
4. Disconnect hose assemblies (4) .
Illustration 4 g00493364
5. Remove bolts (5) .
6. Remove steering pilot valve (6) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:56:22 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330782
Pilot Valve (Command Control Steering) - Disassemble
SMCS - 4342-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
2M-0849 Washer 2
6B-6684 Nut 2
6V-2360 Washer 1
126-7176 Forcing Screw 1
126-7177 Puller Leg 2
126-7181 Sliding Plate 2
126-7182 Nut 1
126-7183 Crossblock 1
Start By:
a. Remove the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve
(Steering) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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6. Illustration 1 g00448798
1. Place the steering pilot valve in the position, as shown.
Illustration 2 g00448799
2. Remove bolts (4) and valve body assembly (3) from main body assembly (1).
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7. 3. Remove plunger (2).
Illustration 3 g00448800
4. Remove O-ring seals (5) and O-ring seal (6) from valve body assembly (3).
Illustration 4 g00842709
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8. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (11).
6. Remove O-ring seal (12) from plug (11).
7. Remove sleeve (13).
8. Remove slug (14) and stem assembly (15).
9. Remove retaining ring (10), retainer (9), and spring (8) from stem (7).
10. Remove spring (16) from valve body assembly (3).
Illustration 5 g00448823
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9. 11. Remove bolts (17).
Illustration 6 g00842724
12. Remove cover (18) and O-ring seal (19).
Note: Note the location of Hole (X) and Hole (Y).
13. Remove spool (20).
14. Remove ring (21) and O-ring seal (22).
15. Remove two bolts (23) and bolt (24) from upper body assembly (25).
16. Remove upper body assembly (25) from lower body assembly (27).
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10. 17. Remove O-ring seal (26).
Illustration 7 g00448825
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: The ends of spring (29) must be spread in order to remove shaft assembly (28).
18. Use two screwdrivers in order to spread the ends of spring (29).
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11. Illustration 8 g00448826
19. Remove shaft assembly (28) from lower body assembly (27).
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13. Illustration 10 g00448828
20. Remove retaining ring (30), cam (31), and key (32) from shaft assembly (28).
21. Use Tooling (A) to remove ball bearings (33) from shaft assembly (28).
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14. Illustration 11 g00448829
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Remove spring (29) from shaft assembly (28).
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15. Illustration 12 g00448831
23. Remove lip seal (34) from lower body assembly (27).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:57:19 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330785
Pilot Valve (Command Control Steering) - Assemble
SMCS - 4342-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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18. Illustration 2 g00448831
1. Use a suitable press and Tooling (A) to install lip seal (34) in lower body assembly (27).
2. Apply clean hydraulic oil to the sealing lip of lip seal (34).
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19. Illustration 3 g00448829
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spring (29) on shaft assembly (28).
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20. Illustration 4 g01122933
4. Raise the temperature of ball bearings (33) to 135°C (275°F).
5. Use insulated gloves to install ball bearings (33) on shaft assembly (28).
6. Install key (32), cam (31), and retaining ring (30) on shaft assembly (28).
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22. Illustration 6 g00448825
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: The ends of spring (29) must be spread in order to install shaft assembly (28).
7. Use two screwdrivers in order to spread the ends of spring (29).
8. Install shaft assembly (28) in lower body assembly (27).
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23. Illustration 7 g00842724
9. Apply clean hydraulic oil to O-ring seal (26). Install O-ring seal (26).
10. Install upper body assembly (25) on lower body assembly (27).
11. Install bolts (23) and bolt (24) in upper body assembly (25).
12. Apply clean hydraulic oil to O-ring seal (22). Install O-ring seal (22) and ring (21).
Note: Spool (20) must be oriented so that Hole (X) is aligned with Hole (Y) in the upper
body assembly, as shown.
13. Install spool (20). The spool must fit freely over the male spline on the shaft assembly.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. 14. Apply clean hydraulic oil to O-ring seal (19). Install O-ring seal (19) and cover (18).
Illustration 8 g00448823
15. Install bolts (17). The torque for bolts (17) is 55 ± 7 N·m (41 ± 5 lb ft).
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26. Illustration 9 g00842709
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Install spring (16).
17. Install spring (8), retainer (9), and retaining ring (10) on stem (7).
18. Install stem assembly (15) and slug (14).
19. Install sleeve (13).
20. Apply clean hydraulic oil to O-ring seal (12). Install O-ring seal (12) on plug (11).
21. Install plug (11). The torque for plug (11) is 80 ± 7 N·m (59 ± 5 lb ft).
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27. Illustration 10 g00448800
22. Apply clean hydraulic oil to O-ring seals (5) and O-ring seal (6). Install O-ring seals (5) and
O-ring seal (6) on valve body assembly (3).
Illustration 11 g00448799
23. Install plunger (2).
24. Install valve body assembly (3) and two bolts (4) on main body assembly (1).
End By:
a. Install the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve (Steering)
- Install".
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