This document provides instructions for servicing a 951B track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and more. It also provides details on specific service tools, pressing parts, bolts and torque, bearing types, seals, and other components. The goal is to ensure proper procedures are followed for repairing and reassembling the machine.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
The document contains a list of vehicle models from various manufacturers along with their year, connectors, injection system, position and version. It includes models from manufacturers such as Agrole, Audi, BMW, Chery, Citroen, Dodge, Fiat and others. For each vehicle model, it specifies the corresponding details in a tabular format.
Case ih case international (david brown) 1190 tractor service repair manualudfjjdjkkmds
This document provides a shop manual for Case International (David Brown) tractor models 1190-1194-1290-1294-1390-1394-1490-1494-1594-1690, with an index of topics and condensed service data tables. The tables provide specifications on engine details, tune-up procedures, sizes and clearances, fluid capacities, and other technical details organized by model. The document also includes sections on repair and maintenance procedures for various tractor components.
This is a equivalent list of most types of lubricants used in the Americas.
For more information about equivalents please contact me. I am now the represantitive of Rexoil in the Americas.
Information is just a indication how we can compare Rexoil with other brands.
Keep in mind always to connect further with a mechanic or authorized lubricant seller
Manual de serviço turuna (1983) ms441831 p informacThiago Huari
Este manual fornece instruções para manutenção e reparos da motocicleta Honda Turuna, dividido em capítulos de acordo com as partes do veículo. O manual inclui especificações técnicas, diagramas, ferramentas recomendadas e procedimentos de serviço detalhados.
The role of lubrication in an automobile : Purpose and practice. It is a short presentation on the topic, trying to cover some aspects of automobile lubrication.
Ms nxr150 bros ks es-esd (2009-2011) (00 x6b-krel-003) (1)nielson araujo
Este documento é um manual de serviço técnico para as motocicletas Honda NXR150 Bros KS, ES e ESD dos anos de 2009 a 2011. Contém instruções detalhadas sobre procedimentos de manutenção, especificações técnicas, diagramas elétricos e outras informações necessárias para a realização de serviços nestas motocicletas. O manual está dividido em vários capítulos cobrindo todos os sistemas da motocicleta.
Um carburador é um dispositivo que prepara uma mistura de ar e combustível para o motor de um veículo. Ele realiza funções como dosar a quantidade de combustível e ar, misturar as substâncias na proporção correta e pulverizar a mistura. O processo de carburação começa no carburador e termina na câmara de combustão do motor, sendo influenciado por diversos fatores.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
The document contains a list of vehicle models from various manufacturers along with their year, connectors, injection system, position and version. It includes models from manufacturers such as Agrole, Audi, BMW, Chery, Citroen, Dodge, Fiat and others. For each vehicle model, it specifies the corresponding details in a tabular format.
Case ih case international (david brown) 1190 tractor service repair manualudfjjdjkkmds
This document provides a shop manual for Case International (David Brown) tractor models 1190-1194-1290-1294-1390-1394-1490-1494-1594-1690, with an index of topics and condensed service data tables. The tables provide specifications on engine details, tune-up procedures, sizes and clearances, fluid capacities, and other technical details organized by model. The document also includes sections on repair and maintenance procedures for various tractor components.
This is a equivalent list of most types of lubricants used in the Americas.
For more information about equivalents please contact me. I am now the represantitive of Rexoil in the Americas.
Information is just a indication how we can compare Rexoil with other brands.
Keep in mind always to connect further with a mechanic or authorized lubricant seller
Manual de serviço turuna (1983) ms441831 p informacThiago Huari
Este manual fornece instruções para manutenção e reparos da motocicleta Honda Turuna, dividido em capítulos de acordo com as partes do veículo. O manual inclui especificações técnicas, diagramas, ferramentas recomendadas e procedimentos de serviço detalhados.
The role of lubrication in an automobile : Purpose and practice. It is a short presentation on the topic, trying to cover some aspects of automobile lubrication.
Ms nxr150 bros ks es-esd (2009-2011) (00 x6b-krel-003) (1)nielson araujo
Este documento é um manual de serviço técnico para as motocicletas Honda NXR150 Bros KS, ES e ESD dos anos de 2009 a 2011. Contém instruções detalhadas sobre procedimentos de manutenção, especificações técnicas, diagramas elétricos e outras informações necessárias para a realização de serviços nestas motocicletas. O manual está dividido em vários capítulos cobrindo todos os sistemas da motocicleta.
Um carburador é um dispositivo que prepara uma mistura de ar e combustível para o motor de um veículo. Ele realiza funções como dosar a quantidade de combustível e ar, misturar as substâncias na proporção correta e pulverizar a mistura. O processo de carburação começa no carburador e termina na câmara de combustão do motor, sendo influenciado por diversos fatores.
Hyster p177 (h3.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Mercury mariner outboard 115 hp service repair manualfjsekksemfmm
This document provides general specifications and maintenance instructions for Mercury outboard engines. It includes specifications for various engine models such as horsepower, idle RPM, and weight. It also provides instructions for tasks like cowl removal, filling the oil injection system, lubricating parts, and treating an engine after submersion. The document is divided into sections covering topics like the power trim system, storage, and operating conditions.
This document contains important safety information for operating and maintaining C27 and C32 generator sets. It warns that most accidents are caused by failure to follow basic safety rules and precautions. It emphasizes the importance of being alert to potential hazards and having proper training before working on the generator sets. It provides warnings about various hazards like burns, fires, crushing, and electrical shock. It also outlines safety symbols and procedures for safe operation, maintenance, and repair.
O documento fornece instruções para manutenção do sistema de freio a disco hidráulico, incluindo diagnóstico de defeitos, substituição de fluido de freio, pastilhas e discos, além de detalhes sobre o cilindro mestre e cáliper.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
The document lists vehicle models and their corresponding year, engine, and engine control system. It shows that many Fiat, Citroën, BMW, and Audi models from 2000s-2010s use Bosch engine control units, while some Chrysler and Dodge models from the 1990s-2000s use OBD II or PWM systems. The list provides details on over 100 vehicle makes and models primarily from European manufacturers.
- O manual descreve os procedimentos de serviço para a motocicleta VT750C Shadow 750 de 2009, incluindo especificações, valores de torque, pontos de lubrificação e diagrama elétrico.
- Ele fornece instruções detalhadas para a remoção e instalação de componentes, manutenção preventiva e solução de problemas.
- O manual está organizado em 23 capítulos cobrindo todos os sistemas da motocicleta.
What Does 'Check Engine Oil At Next Refueling' Message Mean On MercedesMedway Imports
The document discusses the "Check Engine Oil At Next Refueling" message that may appear on some Mercedes vehicles. It means the engine oil level is low and needs to be refilled soon. A low oil level can damage engine components over time. The message is warning drivers to check their oil level at the next opportunity to refuel. Common causes of low oil levels include issues with the head gasket, oil filter, or drain plug that allow oil to leak out. The document advises drivers not to ignore this warning message and to get the oil level checked.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)f98soeodidkdk
This shop manual provides specifications, component layout diagrams, and descriptions for a 90Z6 wheel loader. It includes information on the Cummins QSM11 engine, transmission, hydraulic system, electrical system, and other components. The manual is intended for use by experienced technicians and contains technical details to aid in maintenance and repair of the machine.
Kioti Daedong DK35 Tractor Service Repair Manualhjnnsemmm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK35 TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 general information
1. tractor view
2. tightening torque for standard bolts and nuts
3. specifications
4. identification
5. caution before repair
6. regular check
7. oil & water supply list
Chapter 2 engine system
1. general
2. structure and function
3. disassembling and servicing
Chapter 3 main body
1. exterior
2. clutch
3. transmission
4. rear axle
5. brake
6. front axle
7. steering system
8. hydraulic system
Chapter 4 electric system
1. electronic instrumentation
2. switches
3. lamps
4. fuse box and relay
5. motors
6. battery
7. wiring diagram
8. trouble shooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Manaul de serviço cbr900 rr fireblade (2000~2001) infgeralThiago Huari
Este manual técnico descreve os procedimentos de manutenção e serviço da motocicleta Honda CBR900RR. O documento apresenta informações gerais, especificações técnicas, valores de torque recomendados, ferramentas necessárias e procedimentos de serviço divididos por sistemas. O manual orienta o técnico a encontrar as informações de acordo com o sistema ou componente de interesse e fornece detalhes sobre diagnóstico e solução de problemas.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Presentación filtros y mantenimiento wabcoJonathan Ortiz
Este documento presenta las directrices para evaluar correctamente los filtros secadores de aire y otros componentes relacionados. Explica que es importante evaluar tanto la entrada como la salida del filtro para detectar contaminación, y cambiar los filtros en el período recomendado para reducir costos. También destaca la importancia de evaluar otras partes como las tuberías, conexiones y el culatín del compresor para garantizar un sistema neumático limpio y eficiente.
This document provides details about the new Avensis Verso/Picnic minivan, including:
- Exterior features such as the front design, rear design, side view, and wheel/tire options.
- Interior features like the instrument panel, steering wheel, storage spaces, and multi-functional seats that can be configured in various ways.
- Equipment like audio systems, heating/air conditioning, and moonroof options.
- Safety features and consideration for the environment throughout the vehicle's design.
The document contains photos and descriptions of the vehicle's various parts and configuration options available for European, Australian, and other international models.
Este documento fornece instruções para serviços de freio em uma motocicleta Honda CB400. Ele inclui informações sobre diagnóstico de defeitos de freio, substituição de fluido de freio, pastilhas e discos de freio, e serviços em componentes como cilindro mestre, cáliper e portador do cáliper. As especificações técnicas fornecidas servem como referência para a verificação desses componentes.
1) O documento apresenta um curso sobre instrução de trânsito, abordando noções básicas de mecânica automotiva.
2) As peças fixas e móveis do motor são explicadas, assim como os quatro tempos do motor a combustão.
3) Os sistemas de transmissão, suspensão, freios e pneus são resumidos.
The document discusses Delphi's products and services for diesel applications in vehicles. It highlights Delphi's complete solutions for fuel systems, engine management, injection, air conditioning and cooling, diagnostics equipment, training and technical support, steering and suspension, and ignition. It emphasizes Delphi's high quality standards from the original equipment market and its ability to provide 100% guarantees on products. It also discusses Delphi's extensive training programs for technicians.
Manual de serviço ms nxr150 bros esd suplemento 00 x6b-kre-001Thiago Huari
Este suplemento fornece especificações técnicas e procedimentos de serviço adicionais para a motocicleta Honda NXR150 BROS ESD, complementando o manual de serviço do modelo NXR125. O documento contém informações sobre identificação do veículo, especificações do motor e chassis, valores de torque, pontos de lubrificação, diagramas elétricos e demais sistemas.
This document discusses fluid system contamination control. It explains that keeping fluid systems clean through filtration can increase bearing life by 5-20 times and decrease maintenance costs. It introduces ISO cleanliness standards for measuring particulate contamination levels. Target cleanliness levels are recommended for different system components based on operating pressure. Common sources of contamination include built-in contaminants from manufacturing, ingressed contaminants through seals and breathers, and generated contaminants from metalworking processes. Maintaining clean fluid helps maximize system reliability and uptime.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...ufjjskekkmde
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...fujsjfkkskefsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Hyster p177 (h3.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Mercury mariner outboard 115 hp service repair manualfjsekksemfmm
This document provides general specifications and maintenance instructions for Mercury outboard engines. It includes specifications for various engine models such as horsepower, idle RPM, and weight. It also provides instructions for tasks like cowl removal, filling the oil injection system, lubricating parts, and treating an engine after submersion. The document is divided into sections covering topics like the power trim system, storage, and operating conditions.
This document contains important safety information for operating and maintaining C27 and C32 generator sets. It warns that most accidents are caused by failure to follow basic safety rules and precautions. It emphasizes the importance of being alert to potential hazards and having proper training before working on the generator sets. It provides warnings about various hazards like burns, fires, crushing, and electrical shock. It also outlines safety symbols and procedures for safe operation, maintenance, and repair.
O documento fornece instruções para manutenção do sistema de freio a disco hidráulico, incluindo diagnóstico de defeitos, substituição de fluido de freio, pastilhas e discos, além de detalhes sobre o cilindro mestre e cáliper.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
The document lists vehicle models and their corresponding year, engine, and engine control system. It shows that many Fiat, Citroën, BMW, and Audi models from 2000s-2010s use Bosch engine control units, while some Chrysler and Dodge models from the 1990s-2000s use OBD II or PWM systems. The list provides details on over 100 vehicle makes and models primarily from European manufacturers.
- O manual descreve os procedimentos de serviço para a motocicleta VT750C Shadow 750 de 2009, incluindo especificações, valores de torque, pontos de lubrificação e diagrama elétrico.
- Ele fornece instruções detalhadas para a remoção e instalação de componentes, manutenção preventiva e solução de problemas.
- O manual está organizado em 23 capítulos cobrindo todos os sistemas da motocicleta.
What Does 'Check Engine Oil At Next Refueling' Message Mean On MercedesMedway Imports
The document discusses the "Check Engine Oil At Next Refueling" message that may appear on some Mercedes vehicles. It means the engine oil level is low and needs to be refilled soon. A low oil level can damage engine components over time. The message is warning drivers to check their oil level at the next opportunity to refuel. Common causes of low oil levels include issues with the head gasket, oil filter, or drain plug that allow oil to leak out. The document advises drivers not to ignore this warning message and to get the oil level checked.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)f98soeodidkdk
This shop manual provides specifications, component layout diagrams, and descriptions for a 90Z6 wheel loader. It includes information on the Cummins QSM11 engine, transmission, hydraulic system, electrical system, and other components. The manual is intended for use by experienced technicians and contains technical details to aid in maintenance and repair of the machine.
Kioti Daedong DK35 Tractor Service Repair Manualhjnnsemmm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK35 TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 general information
1. tractor view
2. tightening torque for standard bolts and nuts
3. specifications
4. identification
5. caution before repair
6. regular check
7. oil & water supply list
Chapter 2 engine system
1. general
2. structure and function
3. disassembling and servicing
Chapter 3 main body
1. exterior
2. clutch
3. transmission
4. rear axle
5. brake
6. front axle
7. steering system
8. hydraulic system
Chapter 4 electric system
1. electronic instrumentation
2. switches
3. lamps
4. fuse box and relay
5. motors
6. battery
7. wiring diagram
8. trouble shooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Manaul de serviço cbr900 rr fireblade (2000~2001) infgeralThiago Huari
Este manual técnico descreve os procedimentos de manutenção e serviço da motocicleta Honda CBR900RR. O documento apresenta informações gerais, especificações técnicas, valores de torque recomendados, ferramentas necessárias e procedimentos de serviço divididos por sistemas. O manual orienta o técnico a encontrar as informações de acordo com o sistema ou componente de interesse e fornece detalhes sobre diagnóstico e solução de problemas.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Presentación filtros y mantenimiento wabcoJonathan Ortiz
Este documento presenta las directrices para evaluar correctamente los filtros secadores de aire y otros componentes relacionados. Explica que es importante evaluar tanto la entrada como la salida del filtro para detectar contaminación, y cambiar los filtros en el período recomendado para reducir costos. También destaca la importancia de evaluar otras partes como las tuberías, conexiones y el culatín del compresor para garantizar un sistema neumático limpio y eficiente.
This document provides details about the new Avensis Verso/Picnic minivan, including:
- Exterior features such as the front design, rear design, side view, and wheel/tire options.
- Interior features like the instrument panel, steering wheel, storage spaces, and multi-functional seats that can be configured in various ways.
- Equipment like audio systems, heating/air conditioning, and moonroof options.
- Safety features and consideration for the environment throughout the vehicle's design.
The document contains photos and descriptions of the vehicle's various parts and configuration options available for European, Australian, and other international models.
Este documento fornece instruções para serviços de freio em uma motocicleta Honda CB400. Ele inclui informações sobre diagnóstico de defeitos de freio, substituição de fluido de freio, pastilhas e discos de freio, e serviços em componentes como cilindro mestre, cáliper e portador do cáliper. As especificações técnicas fornecidas servem como referência para a verificação desses componentes.
1) O documento apresenta um curso sobre instrução de trânsito, abordando noções básicas de mecânica automotiva.
2) As peças fixas e móveis do motor são explicadas, assim como os quatro tempos do motor a combustão.
3) Os sistemas de transmissão, suspensão, freios e pneus são resumidos.
The document discusses Delphi's products and services for diesel applications in vehicles. It highlights Delphi's complete solutions for fuel systems, engine management, injection, air conditioning and cooling, diagnostics equipment, training and technical support, steering and suspension, and ignition. It emphasizes Delphi's high quality standards from the original equipment market and its ability to provide 100% guarantees on products. It also discusses Delphi's extensive training programs for technicians.
Manual de serviço ms nxr150 bros esd suplemento 00 x6b-kre-001Thiago Huari
Este suplemento fornece especificações técnicas e procedimentos de serviço adicionais para a motocicleta Honda NXR150 BROS ESD, complementando o manual de serviço do modelo NXR125. O documento contém informações sobre identificação do veículo, especificações do motor e chassis, valores de torque, pontos de lubrificação, diagramas elétricos e demais sistemas.
This document discusses fluid system contamination control. It explains that keeping fluid systems clean through filtration can increase bearing life by 5-20 times and decrease maintenance costs. It introduces ISO cleanliness standards for measuring particulate contamination levels. Target cleanliness levels are recommended for different system components based on operating pressure. Common sources of contamination include built-in contaminants from manufacturing, ingressed contaminants through seals and breathers, and generated contaminants from metalworking processes. Maintaining clean fluid helps maximize system reliability and uptime.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...ufjjskekkmde
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...fujsjfkkskefsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjjskkdmnsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjsjfkskefmem
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...fjjskkdmnsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...uudjfjjdkkksmm
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...ufjjsjekkmdme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fujsjfkskemm
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...ufjjdkskemmd
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjsjekksemm
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and reassembly. It also provides details on specific procedures like pressing parts, using bolts and applying proper torque, and installing various components like bearings, gaskets, and locks. Service tools are described and proper use of tools is emphasized for safety.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...jjskefkskemik
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on procedures like pressing parts, bolt torque, and using a torque wrench with extensions or multipliers.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...fjjskkdmnsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and procedures for reassembling components. It also describes recommended service tools and procedures for tasks like pressing parts, applying proper bolt torque, and using torque wrenches and extensions.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...udfjsjkkksme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and use of tools. It provides details on pressing parts, bolts and torque, gaskets, batteries, bearings, locks, and other components.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fujsjefskekm
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation, cleaning and handling parts, bolts and torque, presses parts, locks, lines and wires, lubrication, shims, bearings, gaskets and batteries. It also provides examples of using service tools like pullers, push-pullers and torque wrenches.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...uufjjdjkfkkskem
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and use of tools. It provides details on pressing parts, bolts and torque, locks, bearings, gaskets, and batteries. The goal is to correctly disassemble and reassemble machine components by following the safety guidelines and instructions.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fujseskemmesd
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and other technical details. The document contains detailed explanations and examples of using service tools, pressing parts, bolt torque, locks, and working with lines, wires, shims, bearings, gaskets, and batteries during the repair process.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...ujfdjjskkemme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and use of tools. It provides details on pressing parts, bolts and torque, locks, bearings, gaskets, and batteries. The goal is to correctly disassemble and reassemble machine components by following the safety guidelines and instructions.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...ujdfjkkskmem
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and use of tools. It provides details on pressing parts, bolts and torque, locks, bearings, gaskets, and batteries. The goal is to correctly disassemble and reassemble machine components by following the safety guidelines and instructions.
Caterpillar cat 951 b track loader (prefix 69h) service repair manual (69h036...fujsefkksemm
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and procedures for reassembling components. It also describes recommended service tools and procedures for pressing parts, applying proper bolt torque, and using torque wrenches and extensions.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjjskkdmnsme
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation, cleaning and handling parts, bolts and torque, presses parts, locks, lines and wires, lubrication, shims, bearings, gaskets and batteries. It also provides examples of using service tools like pullers, push-pullers and torque wrenches.
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2. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 951B TRACK LOADER 69H
Configuration: 951C TRAXCAVATOR 69H01869-02519 (MACHINE)
Disassembly and Assembly
GENERAL INSTRUCTIONS
Media Number -REG00684-03 Publication Date -01/05/1978 Date Updated -09/10/2003
REG006840001
General Instructions
General Instructions
The following instructions will prove helpful to disassemble and assemble machine components.
The information should be read and then referred to as necessary.
Safety
The safety symbols in the manual indicate an item or procedure where the use of caution and safety
is necessary. ALWAYS heed these symbols.
Your safety and that of others is always the number one consideration when working around
machines. Safety is a matter of thoroughly understanding the job to be done and the application of
good common sense; not just a matter of "do's" and don'ts."
Cleanliness
Clean the connection and the adjacent area before disconnecting hydraulic, fuel or air lines. As soon
as the disconnection is made, cap, plug or tape the line or opening to prevent entry of foreign
material. The same recommendations for cleaning and covering apply when access covers or
inspection plates are removed.
Clean and inspect all parts. Be sure all passages and holes are open. Cover all parts to keep them
clean. Be sure parts are clean when installed. Leave new parts in their containers until ready for
assembly.
Removal And Installation
Unless otherwise specified, all removals should be accomplished using an adjustable lifting beam.
All supporting members (chains and cables) should be parallel to each other and as near
perpendicular as possible to the top of the object being lifted.
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3. When it is necessary to remove a component on an angle, remember that the capacity of an eyebolt
diminishes as the angle between the supporting members and the object becomes less than 90°.
Eyebolts and brackets should never be bent and should only have stress in tension. A length of pipe
and a washer can be used, as shown, to help relieve these stresses on eyebolts.
Forged eyebolts are available. Each size eyebolt has a maximum load recommendation.
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4. Some removals require the use of lifting fixtures to obtain proper balance and to provide safe
handling.
If a part resists removal, check to be certain all nuts and bolts have been removed and that an
adjacent part is not interfering.
Cleaning And Handling Of Parts
Use caution during removal and installation of parts to prevent damage when handling. Many parts
may be used again if not damaged by removal methods. Never discard an expensive part without
first cleaning it to see if it can be used again.
Parts that are to be reused should be protected with a coating of oil or corrosion preventive material
until they are installed. Do not store parts outside unless they have corrosion protection and they are
covered.
Before installation of new or reusable parts, clean the corrosion preventive material from the
machined surfaces. Use a cleaning solvent that will not destroy the material being cleaned (an
example is aluminum).
Inspect the parts for damage caused by handling. Many nicks and burrs can be removed with crocus
cloth or a fine grain polishing stone.
See the correct Service Manual or Guideline for Reusable Parts for more information.
Disassembly And Assembly
When assembling a machine, complete each step in turn. Do not partially assemble one part and start
assembling some other part. Make all adjustments as recommended. Always check the job after it is
completed to see nothing has been overlooked.
First Operation Of A Rebuilt Engine
Use the following procedure:
1. If the diesel engine has a starting engine, use the starting engine to make the engine turn for 10
minutes.
2. Start the diesel engine, then run the engine at low RPM for 10 minutes. Make correct low idle
governor adjustment. Check the pressure of the cooling system and the lubrication system. Look for
leaks of water and of oil.
3. Run the engine at 3/4 of full RPM with 1/2load for 15 minutes.
4. Run the engine at full RPM and make correct high idle governor adjustment, then run engine at
full RPM and with full load for 30 minutes.
Service Tools
Puller Assembly (2 or 3 Arm)
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5. Two or three arm puller assemblies can be used to remove gears, bearing cages, hubs, bearings,
shafts, etc.
EXAMPLE OF TOOL INSTALLATION
1. Puller.
EXAMPLE OF TOOL INSTALLATION
1. Puller. 2. Step plate.
EXAMPLE OF TOOL INSTALLATION
1. Puller. 2. Step plate.
Bearing Pulling Attachment
Bearing Pulling Attachments can be used with forcing bolts, to remove shafts, bearings, gears, etc.
They can be used with Push-Pullers to provide a variety of pulling combinations.
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6. EXAMPLE OF TOOL INSTALLATION
1. Bearing puller attachment. 2. Forcing screws.
Bearing Cup Pulling Attachment
Bearing Cup Pulling Attachments are used to remove bearing races or cups, sleeve-type bearings,
bearings, seats, etc. and can be used with Push Pullers.
EXAMPLE OF TOOL INSTALLATION
1. Screw. 2. Bearing cup puller attachment. 3. Step plate.
Push Pullers
Push Pullers can be used to remove pulleys, gears, shafts, etc., and can be used in a variety of
pulling combinations.
EXAMPLE OF TOOL INSTALLATION
1. Adapters (use as required). 2. Ratchet box wrench. 3. Push puller. 4. Step plate. 5. Legs.
EXAMPLE OF TOOL INSTALLATION
1. Push puller. 2. Adapter. 3. Step plate.
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7. EXAMPLE OF TOOL INSTALLATION
1. Ratchet box wrench. 2. Push puller. 3. Reducing adapter.
EXAMPLE OF TOOL INSTALLATION
1. Push puller. 2. Ratchet box wrench. 3. Step plate. 4. Bearing puller attachment.
EXAMPLE OF TOOL INSTALLATION
1. Push puller. 2. Bearing cup puller attachment. 3. Reducing adapter.
EXAMPLE OF TOOL INSTALLATION
1. Bearing puller attachment. 2. Push puller. 3. Reducing adapter.
Tool Safety
RULE 1-Always use safe tools.
RULE 2-Keep tools in safe condition.
RULE 3-Use the right tool for the job.
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8. RULE 4-Safety sense with tools pays off.
Pressing Parts
When pressing one part into another, use 9M3710 Anti-Seize Compound or a molybdenum disulfide
base compound to lubricate the mating surfaces.
Assemble tapered parts dry. Before assembling parts with tapered splines, be sure the splines are
clean, dry and free from burrs. Position the parts together by hand to mesh the splines before
applying pressure.
If parts which are fitted together with tapered splines are not tight, inspect the tapered splines and
discard if worn.
Bolts And Bolt Torque
A bolt which is too long may "bottom" before the head is tight against the part it is to hold. The
threads can be damaged when a "long" bolt is removed.
If a bolt is too short, there may not be enough threads engaged to hold the part securely.
Apply proper torque values to all bolts and nuts when assembling Caterpillar equipment. When a
specific torque value is required, the value is listed in the SPECIFICATION section of the Service
Manual. Tighten all other bolts and nuts for general usage, hydraulic valve bodies, or taperlock studs
to the torque values given in the charts.
T-T-T Procedure
A torque-turn-tighten (T-T-T) procedure is used in many specifications and instructions.
1. Clean the bolt and nut threads.
2. Put lubricant on the threads and the seat face of the bolt and the nut.
3. Turn the bolt or the nut tight according to the torque specification.
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9. 4. Put a location mark on the part and on the bolt or the nut.
5. Turn the bolt or the nut tighter by the amount of degrees shown in the specifications.
NOTE: The side of a nut or bolt head can be used for reference if a mark can not be put on.
Torque Wrench Extension
When a torque wrench extension is used with a torque wrench, the torque indication on the torque
wrench will be less than the real torque.
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10. TORQUE WRENCH WITH TORQUE WRENCH EXTENSION
E. Dimension from torque wrench drive axis to torque wrench extension drive axis. W. Dimension from mark on handle
to torque wrench drive axis.
1. Put a mark on the handle. Measure the handle from the mark to the axis of the torque wrench
drive (W).
2. Measure the torque wrench extension from the torque wrench drive to the axis of the torque
wrench extension drive (E).
3. To get correct torque indication (TI) when the real torque (RT) is known:
Example: W = 12 in. (305 mm); E = 2.56 in. (65 mm); RT (from specifications) = 125 lb. ft. (170
N·m).
4. Hold the torque wrench handle with the longest finger of the hand over the mark on the handle to
get the real torque (RT) with low torque indication (TI) on the torque wrench.
Torque Multipliers
The capacity of a torque wrench is increased when it is used with a torque multiplier. The Tool
Guide shows several torque multipliers with different capacities.
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11. 5P3508 TORQUE MULTIPLIER
1. Torque wrench. 2. Torque multiplier.
A 1P850 Torque Multiplier is used with the hydraulic cylinder repair stand. An 8H8561 Adapter is
needed when a torque wrench with a 1/2 inch (12.7 mm) drive is used with the 1P850 Torque
Multiplier.
Chart (5) under the torque multiplier handle has the torque wrench input torque and the torque
multiplier output torque.
When the T-T-T (torque-turn-tighten) procedure is needed, use 60° protractor (3). The protractor is
used with six marks (4) to tighten the nut correctly.
1P850 TORQUE MULTIPLIER (USED WITH HYDRAULIC CYLINDER REPAIR STAND)
1. Torque wrench. 3. 60° Protractor. 4. Six marks (60° apart). 5. Chart (under handle).
Locks
Flat metal locks must be installed properly to be effective. Bend one end of the lock around the edge
of the part. Bend the other end against one flat surface of the nut or bolt head.
Always install new locks in compartments which house moving parts.
When installing lockwashers on housings made of aluminum, use a flat washer between the
lockwasher and the housing.
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12. Lines And Wires
When removing or disconnecting a group of lines or wires, tag each one to assure proper assembly.
Lubrication
Where applicable, fill the compartments of the components serviced with the amount, type and
grade of lubricant recommended in the Lubrication and Maintenance Guide section of the Service
Manual.
Shims
When shims are removed tie them together and identify them as to location. Keep shims clean and
flat until they are reinstalled.
Bearings
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13. Anti-Friction Bearings
When an anti-friction bearing is removed, cover it to keep out dirt and abrasives. Wash bearings in
nonflammable cleaning solution and allow them to drain dry. The bearing may be dried with
compressed air but DO NOT SPIN THE BEARING.
Discard the bearings if the races and balls or rollers are pitted, scored or burned. If the bearing is
serviceable, coat it with oil and wrap it in clean paper. Do not unwrap new bearings until time of
installation.
The life of an anti-friction bearing will be shortened if not properly lubricated.
Double Row, Tapered Roller
Double row, tapered roller bearings are precision fit during manufacture and the components are not
interchangeable. The cups, cones and spacers are usually etched with the same serial number and
letter designator. If no letter designators are found, wire the components together to assure correct
installation. Reusable bearing components should be installed in their original positions.
Heating Bearings
Bearings which require expansion for installation should be heated in oil not to exceed 250° F. (121°
C.). When more than one part is heated to aid in assembly, they must be allowed to cool and then
pressed together again. Parts often separate as they cool and shrink.
Installation
Lubricate new or used bearings before installation. Bearings that are to be preloaded must have a
film of oil over the entire assembly to obtain accurate preloading. When installing a bearing, spacer
or washer against a shoulder on a shaft, be sure the chamfered side is toward the shoulder.
When pressing bearings into a retainer or bore, apply pressure to the outer race. If the bearing is
pressed on the shaft, apply pressure on the inner race.
Preload
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14. Preload is an initial force placed on the bearing at the time of assembly.
Determine preload or end clearance from the SPECIFICATIONS. Care should be exercised in
applying preload. Misapplication of preload to bearings requiring end clearance can result in bearing
failure.
Sleeve Bearings
DO NOT INSTALL SLEEVE BEARINGS WITH A HAMMER. Use a press if possible and apply
the pressure directly in line with the bore. If it is necessary to drive on a bearing use a driver or a bar
with a smooth flat end. If a sleeve bearing has an oil hole, align it with the oil hole in the mating
part.
Gaskets
Be sure the holes in the gaskets correspond with the lubricant passages in the mating parts. If it is
necessary to make gaskets, select stock of the proper type and thickness. Be sure to cut holes
properly. Blank gaskets can cause serious damage.
Batteries
Clean batteries by scrubbing with a solution of baking soda and water. Rinse with clear water. After
cleaning, dry thoroughly, coat terminals and connections with anti-corrosion compound or grease.
If an engine is not to be used for a long period of time, remove the batteries. Store them in a warm,
dry place, on wooden shelves. Never store on concrete. A small charge should be introduced
periodically to keep the specific gravity rating at recommended level.
Brake Linings
Replace brake linings before they have worn enough for rivet heads to contact and score the brake
drums.
Seals
Duo-Cone Floating Seals
Floating ring seals have highly finished surfaces and are held together by toric sealing rings. The
flexibility of the toric sealing rings makes the floating ring seals self aligning and compensates for
wear on the metal faces.
During disassembly, tape the metal floating ring seals together so they will be kept in matched sets.
Always install the metal floating ring seals in pairs; that is, two new seals together or two seals that
have previously run together. Never reinstall a used toric sealing ring.
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15. CORRECT INSTALLATION
1. Dimension. 2. Metal floating ring seal. 3. Rubber toric sealing ring. 4. Toric sealing ring retainer.
The illustration shows the dimension (1) to be checked, the metal floating ring seal (2), the rubber
toric sealing ring (3) and the toric sealing ring retainer (4). The dimension must be uniform around
the entire circumference of the floating ring seal. Check the dimension at 90° intervals.
Handle all parts with care to avoid nicks. File smooth any parts, other than the sealing faces, that
have nicks that may make assembly difficult or questionable. Wash used parts. Use a wire brush to
clean dirt or rust from the bore of the seal retainers to assure they are clean and smooth. Remove all
oil or the protective coating from floating ring seals and retainers with a nonflammable cleaning
solvent. Be sure the ramp on the retainers and on the floating ring seals is dry.
Check the ramps for tool marks and nicks. On used parts, remove dirt or rust deposits from the
ramps. Smooth the surface with emery cloth.
Install new toric sealing rings or floating ring seals. Seat the toric sealing ring uniformly in the relief
of the ring seal. Be sure the toric sealing ring is not twisted. It must set straight against the lip which
keeps it from falling off the floating ring seal.
Duo-Cone floating seal installation tools are available for various size seals. See the Power Train
Tools section of the Tool Guide for a list of installation tools. A typical installation tool is shown in
the illustration.
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16. DUO-CONE SEAL INSTALLED
2. Metal floating ring seal. 3. Rubber toric sealing ring.
If an installer tool is not used, install the toric sealing ring and floating ring seal as an assembly by
pressing on the toric sealing ring. Use finger pressure only. Be sure the toric sealing ring is seated
uniformly in the recess of both the floating ring seal and the retainer. Make sure it sets in the bore
straight and against the lip that keeps it from falling out of the retainer. DO NOT USE A
SCREWDRIVER OR STICK TO ASSEMBLE THE TORIC SEALING RING IN THE
RETAINER.
Before assembling floating ring seals together, wipe faces of seals with lint-free tissue to remove
any foreign material and fingerprints. Place one drop of oil on the cleaning tissue and coat the
sealing surfaces of the seals. Be careful to prevent any oil from contacting the toric sealing ring or
its mating surfaces.
Lip-Type Seals
Generally the toe or spring-loaded lip of an oil seal faces the oil being sealed or the oil having the
higher pressure. The toe or lip of a grease seal faces away from the lubricant being sealed. Unless
otherwise specified, use the preceding rules for installing lip-type seals.
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17. The main parts of a lip-type seal are the case, sealing element, and garter spring. The picture
illustrates the construction of a simple lip-type seal. The cross sections show the terms "heel" and
"toe" used to identify the sides of various types of seals.
Lubricate the lips of lip-type seals before installation. Use the same type lubricant in which the seal
will be operating. Do not use grease on any seal except a grease seal.
If, during installation, the seal lip must pass over a shaft that has splines, a keyway, rough surface or
a sharp edge, the lip can be easily damaged. Shim stock or other such material can be formed around
the area to provide a smooth surface over which to slide the seal.
Hydraulic Systems
Cleanliness
... When removing components of a hydraulic system cover all openings in both the component and
the machine.
... If evidence of metal or rubber particles are found in the hydraulic system, flush the entire system.
... Disassemble and assemble hydraulic components on a clean surface. Clean all metal parts in a
nonflammable cleaning fluid. Then lubricate all components to aid in assembly.
Safety
Before servicing the hydraulic system, NEUTRALIZE THE HYDRAULIC PRESSURE.
PROCEDURE:
1. Lower all implements to the ground. In some instances a removal procedure may require the
implement to be blocked in a certain position.
2. With the engine shut off, move the hydraulic control levers to all positions to insure there is no
pressure in the system.
3. Place all control levers in HOLD position.
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18. NOTE: When attached hydraulic equipment is removed from a machine which will continue to be
used, the hydraulic system lines must be securely blocked. High pressure protective covers are
available. The following chart lists the protective covers for various size hydraulic hoses. One O-
ring seal is required with each protective cover.
Sealing Elements
Inspect all sealing elements (O-rings, gaskets, etc.) when disassembling and assembling hydraulic
system components. Install new elements if necessary.
Always use the recommended Caterpillar part number when installing new sealing elements. Seals
may resemble one another but will not necessarily be compatible in a given application.
Hydraulic Line Installation
1. For a metal tube to hose installation, install the tube and tighten all bolts finger tight.
2. Tighten the bolts at the rigid end.
3. Install the hose and tighten all bolts finger tight.
4. Put the hose in a position so that it does not make contact with the machine or another hose.
5. Tighten the bolts on both connections.
6. Start the engine.
7. Move the implement control levers to all positions.
8. Look at the hose during movement of the implement. Make sure hose is not in contact with the
machine or other hoses.
NOTICE
Do not use the thin sheet metal covers designed for shipping and
storage. These covers can rupture when high pressure is applied.
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19. 9. Shut off the engine.
10. If necessary, put the hose in a new position where it will not make contact when the implement
is moved.
Assembly of Fittings with Straight Threads and O-ring Seals
This type of fitting is used in many applications. The tube end of the fitting will be different in
design so that it can be used in many different applications. However, the installation procedure of
the fitting is the same. If the tube end of the fitting body is the same as in the illustration (either an
elbow or a straight body) it will be necessary to assemble the sleeve on the tube before connecting
the tube to the end.
ELBOW BODY ASSEMBLY
1. End of fitting body (connects to tube). 2. Fitting body. 3. Locknut. 4. Backup washer. 5. O-ring seal. 6. End of fitting
that goes into other part.
1. Put locknut (3), backup washer (4) and O-ring seal (5) as far back on fitting body (2) as possible.
Hold these components in this position. Turn the fitting into the part it is used on, until backup
washer (4) just makes contact with the face of the part it is used on.
2. To put the fitting assembly in its correct position, turn the fitting body (2) out (counterclockwise)
a maximum of 359°. Tighten locknut (3) finger tight.
NOTE: If the fitting is a connector (straight fitting) the hex on the body takes the place of the
locknut. To install this type fitting tighten the hex against the face of the part it goes into.
Torques for Flared and O-ring Fittings
The torques shown in the chart that follows are to be used on the nut part of 37° Flared, 45° Flared
and Inverted Flared fittings (when used with steel tubing), O-ring plugs, O-ring fittings and swivel
nuts when used in applications to 3000 psi (20 700 kPa).
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20. Torques for Other Fittings
Ermeto Tube Fittings
Put nut and sleeve over the tube with head or shoulder end of sleeve next to nut. Push tube into
counterbore of fitting body as far as possible. Turn nut clockwise until sleeve holds tube and
prevents movement. Tighten the nut 11/4 turns more to seat sleeve and give a locking action. When
necessary to assemble again, put sleeve over tube and tighten nut until a sudden increase in torque is
felt. Then tighten 1/6 to 1/3 turn more to seat the sleeve.
Flex Fittings
Put nut and sleeve over tubing and push tube into counterbore of fitting body as far as possible.
Tighten the nut until it is against the hex part of the fitting body.
Hi Duty (shear sleeve) Tube Fittings
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
please download the PDF
document first and then
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22. After tube has been put through the nut and makes contact against the tube shoulder in the fitting
body, turn the nut with a wrench until a small decrease in torque is felt. This is an indication that the
sleeve has been broken off of the nut. Hold the tube to prevent turning and tighten the nut 1 and 1/2
turns.
Hi Seal Fittings
Put nut and sleeve over the tubing with the short heavy end of the sleeve facing the end of tubing.
Put the tube end against the counterbore in the body of the fitting and tighten until nut is over the
last thread on the body. The remainder of space is used whenever the fitting is removed and installed
again.
Hydraulic Valves
Examine all valves, valve bores and valve seats for nicks, burrs and/or scratches. Rough spots may
be removed with a crocus cloth or fine emery cloth. All valves which operate in bores must slide
freely in their bores. Be certain all passages are clean and open.
Springs
On control valve spools having bolt-retained centering or return springs, the bolt should be removed
while the valve spool is in the valve body. This procedure will prevent spool distortion and possible
damage to the spool lands.
BOLT REMOVAL
Check all springs to be certain they meet the values listed in the SPECIFICATIONS.
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23. Shims
When installing shims to adjust pressure settings, always place the thick shim or spacer against the
spring.
Cylinders
Rod End or Head End?
The "rod end" (1) of a cylinder is that end that has the rod extending.
The "head end" (2) is the other end of the cylinder - the blind end.
The rod end line directs oil to the rod end of the cylinder to retract the rod. The head end line directs
oil to the head end of the cylinder to extend the rod.
HYDRAULIC CYLINDER
1. Rod end. 2. Head end.
Removal
The hydraulic system need not be drained to remove any or all cylinders. Only the oil in the lines
between the cylinder and its control valve will be lost. However, the control lever must remain in
HOLD position or oil can drain from the tank in some instances.
Disassembly and Assembly
Remove and install the bolts securing the cylinder head to the cylinder with the piston rod fully
extended.
Cylinder Head Seals
The rubber O-ring seal and the back-up ring which form the seal between the head and cylinder bore
are all assembled as illustrated.
Note that the toe or lip of all wiper seals (3) on all cylinders faces away from the cylinder head.
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24. CORRECT INSTALLATION OF O-RING SEAL AND BACK-UP RING
THREE SEAL CYLINDER HEAD
1. Buffer seal. 2. U-cup seal (always installed with lip toward the oil). 3. Wiper seal.
Seal Guide for Installation of Cylinder Head
A hydraulic cylinder rod with a sharp edge, on the thread end of the rod, needs a seal guide to put
the cylinder head on the cylinder rod. A complete list of seal guides is in the Vehicle System Tools
section of the Tool Guide. To install the cylinder head:
1. Put lubricant on the seals. From the outside face of the cylinder head, push the small diameter end
of the seal guide into the seals.
2. Place the thread end of the rod in the seal guide and push the cylinder head on the rod.
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25. TYPICAL SEAL GUIDE AND CYLINDER HEAD
PUSH CYLINDER HEAD ON ROD
Cylinder Head Packing Adjustment
Oil leakage between the rod and the hydraulic cylinder packing can be the result of worn, cut, and/or
distorted packing. Leakage can often be stopped by removing shims (2) located between retainer (1)
and the cylinder head; this will allow the packing to be compressed against the rod when the retainer
is tightened.
REMOVAL OF SHIMS
1. Retainer. 2. Shims.
Remove the bolts securing retainer (1) to the cylinder head. Move the retainer away from the
cylinder head to allow the shims to be cut and removed.
Remove one shim (2); install retainer (1) and operate the cylinder. If leakage is still apparent, repeat
the procedure. If the cylinder leaks after removing two shims, remove and disassemble the cylinder
and replace the packing.
NOTE: Remove only the shims (2) which measure .010 in. (0.25 mm) in thickness. The thicker
shims should not be removed to adjust the packing.
Installing Packing and Shims in Head
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26. 1. Place retainer (3) on rod (6). Separate and oil all the rings of packing (2). Place the packing on the
rod so the open part of the V will be facing toward head (1) when the head is installed. Be sure
rubber pressure ring (4) is located as shown.
HEAD ASSEMBLY
1. Head. 2. Packing. 3. Retainer. 4. Rubber pressure ring. 5. Shims.
2. Place the head on the rod and insert one ring of packing at a time into the head.
3. Tap packing firmly into the head with the retainer (3).
4. Hold retainer (3) firmly against the packing and measure clearance (B) between the retainer and
head with a thickness gauge. Sufficient shims (5) must be installed between the retainer and head to
obtain a total thickness of .010 in. to .015 in. (0.25 to 0.38 mm) less than the measured clearance
(B). The shims will preload the packing properly when the retainer bolts are tightened.
CLEARANCE MEASUREMENT
1. Head. 3. Retainer. B. Clearance between head and retainer.
5. Remove the head and contained packing from the rod. Install the correct amount of shims and
reinstall the head.
NOTICE
Be careful not to damage packing (2) when reinstalling head (1) on the
rod.
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