This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and remove any fuel from the cylinder.
2. Clean the injector and cylinder head seat. Install new seals and clamps on the injector.
3. Insert the injector into the cylinder head and tighten it down using the specified torques. Reinstall associated components like fuel lines.
The document also provides an alternative installation method for removing and reinstalling all injectors at once when the engine is out of the machine.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...cdfxsa
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for installing an electronic unit injector on a C6.6 engine. Key steps include:
1. Record the injector code and evacuate fuel from the cylinder before installation.
2. Install a new O-ring seal and sealing washer on the injector and ensure the cylinder head seat is clean.
3. Position the injector in the cylinder head and tighten it down, then install the fuel line and connect the electrical harness.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjjskmdmem
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fujkse9didkke3
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations accompany each step to show how to disassemble and reassemble the components.
3. Special attention is drawn to cleaning parts and applying threadlocker during installation to prevent contamination and ensure proper component life.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...cdfxsa
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for installing an electronic unit injector on a C6.6 engine. Key steps include:
1. Record the injector code and evacuate fuel from the cylinder before installation.
2. Install a new O-ring seal and sealing washer on the injector and ensure the cylinder head seat is clean.
3. Position the injector in the cylinder head and tighten it down, then install the fuel line and connect the electrical harness.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjjskmdmem
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fujkse9didkke3
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations accompany each step to show how to disassemble and reassemble the components.
3. Special attention is drawn to cleaning parts and applying threadlocker during installation to prevent contamination and ensure proper component life.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fujkse9didkke3
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fujkse9didkke3
The document provides instructions for removing and disassembling the final drive, travel motor, and swivel components of an excavator. It describes disconnecting hydraulic lines and removing mounting bolts, covers, and seals. Special tools are required to safely lift the heavy components and create a vacuum in the hydraulic system. Precautions are outlined for containing fluids and preventing contamination.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fujkse9didkke3
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, housings and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have assistance when removing heavier components weighing over 30 kg.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fujkse9didkke3
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330C L Excavator (Prefix JNK) Service Repair Manual (JNK00001...fujkse9didkke3
The document provides instructions for assembling and installing a piston motor (hydraulic fan). It is a 3 page document that details 20 steps for assembly, including installing various components like bearings, seals, springs and retaining rings. It then provides 11 steps for installing the fully assembled piston motor and fan assembly onto mounting brackets on the excavator.
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing over 30 individual parts in a specific sequence, including gears, shafts, bearings, seals, and housing components. Special tools are required to remove some parts. Proper lifting equipment and safety precautions are needed due to the heavy weights involved, up to approximately 550 kg for the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. It outlines 28 steps for disassembly, removing components like the head, brake piston, plates and discs. It then outlines 13 steps for assembly, including installing seals, bearings, springs and ensuring proper placement of parts. Cleanliness is emphasized throughout the process.
Caterpillar Cat 330C L Excavator (Prefix JCD) Service Repair Manual (JCD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavators. It outlines 28 steps for disassembly, removing components like the head, springs, brake piston, and bearings. It then outlines 13 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Special tools are listed that may be required for tasks like removing races and seals.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix GKX) Service Repair Manual (GKX00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It outlines 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then lists 13 steps for reassembling the motor and installing components in the reverse order of disassembly while ensuring cleanliness and applying thread lock compounds as needed.
Caterpillar Cat 330C L Excavator (Prefix CYA) Service Repair Manual (CYA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on a 330C L excavator. The disassembly process involves removing 28 components including the head, port plate, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes installing seals, bearings, and retaining rings in their proper positions. Cleanliness is important during assembly to prevent contamination.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B1K) Service Repair Manual (B1K0000...fujkse9didkke3
This document provides instructions for servicing components of a Caterpillar 330C FM excavator engine. It describes procedures for removing and installing the cylinder head, which involves draining coolant, removing various attached components, and using lifting equipment due to the head's weight of 147 kg. Instructions are also given for installing the cylinder head, including torquing bolts in a specific sequence and reattaching hoses and sensors. A separate section provides steps for removing and installing the lifter group, including marking lifters for proper placement.
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
This document provides instructions for disassembling and assembling a 330C excavator travel motor. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then describes 13 steps for assembly, including installing seals, bearings, springs, pistons, and securing the rotating assembly into the housing. Special tools are listed and safety notices are provided throughout regarding handling pressurized components and properly installing spring-loaded parts.
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Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fujkse9didkke3
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fujkse9didkke3
The document provides instructions for removing and disassembling the final drive, travel motor, and swivel components of an excavator. It describes disconnecting hydraulic lines and removing mounting bolts, covers, and seals. Special tools are required to safely lift the heavy components and create a vacuum in the hydraulic system. Precautions are outlined for containing fluids and preventing contamination.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fujkse9didkke3
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, housings and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have assistance when removing heavier components weighing over 30 kg.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fujkse9didkke3
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330C L Excavator (Prefix JNK) Service Repair Manual (JNK00001...fujkse9didkke3
The document provides instructions for assembling and installing a piston motor (hydraulic fan). It is a 3 page document that details 20 steps for assembly, including installing various components like bearings, seals, springs and retaining rings. It then provides 11 steps for installing the fully assembled piston motor and fan assembly onto mounting brackets on the excavator.
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing over 30 individual parts in a specific sequence, including gears, shafts, bearings, seals, and housing components. Special tools are required to remove some parts. Proper lifting equipment and safety precautions are needed due to the heavy weights involved, up to approximately 550 kg for the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. It outlines 28 steps for disassembly, removing components like the head, brake piston, plates and discs. It then outlines 13 steps for assembly, including installing seals, bearings, springs and ensuring proper placement of parts. Cleanliness is emphasized throughout the process.
Caterpillar Cat 330C L Excavator (Prefix JCD) Service Repair Manual (JCD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavators. It outlines 28 steps for disassembly, removing components like the head, springs, brake piston, and bearings. It then outlines 13 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Special tools are listed that may be required for tasks like removing races and seals.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix GKX) Service Repair Manual (GKX00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It outlines 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then lists 13 steps for reassembling the motor and installing components in the reverse order of disassembly while ensuring cleanliness and applying thread lock compounds as needed.
Caterpillar Cat 330C L Excavator (Prefix CYA) Service Repair Manual (CYA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on a 330C L excavator. The disassembly process involves removing 28 components including the head, port plate, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes installing seals, bearings, and retaining rings in their proper positions. Cleanliness is important during assembly to prevent contamination.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B1K) Service Repair Manual (B1K0000...fujkse9didkke3
This document provides instructions for servicing components of a Caterpillar 330C FM excavator engine. It describes procedures for removing and installing the cylinder head, which involves draining coolant, removing various attached components, and using lifting equipment due to the head's weight of 147 kg. Instructions are also given for installing the cylinder head, including torquing bolts in a specific sequence and reattaching hoses and sensors. A separate section provides steps for removing and installing the lifter group, including marking lifters for proper placement.
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
This document provides instructions for disassembling and assembling a 330C excavator travel motor. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then describes 13 steps for assembly, including installing seals, bearings, springs, pistons, and securing the rotating assembly into the housing. Special tools are listed and safety notices are provided throughout regarding handling pressurized components and properly installing spring-loaded parts.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938H WHEEL LOADER MJC
Configuration: 938H Wheel Loader MJC00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-15 Publication Date -01/03/2014 Date Updated -04/03/2014
i05735215
Electronic Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 298-5564 T40 Torx Socket 1
D
1U-5718 Vacuum Pump 1
169-7372 Fluid Sampling Bottle 1
4C-4057
Tube
7.9 mm (0.31 inch) Outside Diameter
1
E 276-1216 Injector Pipe Nut Tool 1
F 247-5377 Torque Wrench 1
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,
"Cleanliness of Fuel System Components" for detailed information on
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3. the standards of cleanliness that must be observed during ALL work
on the fuel system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Use a deep socket in order to remove the electrical connections from
the electronic unit injectors. Use of incorrect tooling will result in
damage to the electronic unit injectors.
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4. Illustration 1 g01341874
Typical Injector Code
1. If a replacement electronic unit injector is installed, the correct injector code must be
programmed into the electronic control module. Refer to Troubleshooting, "Injector Code -
Calibrate" for more information. The code that is required to obtain the injector code is
located at Position (X).
Note: Record the Injector Code (X) before the electronic unit injector is installed.
2. Use Tooling (D) in order to remove any fuel from the cylinder.
Note: Evacuate as much fuel as possible from the cylinder before installing the electronic
unit injector.
3. Ensure that the fuel inlet port of the electronic unit injector is capped. Ensure that the
electronic unit injector is clean.
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5. Illustration 2 g01255701
4. On installing an original electronic unit injector, install a new O-ring seal (15) and sealing
washer (14) to electronic unit injector (11).
Ensure that the O-ring seal (15) and sealing washer (14) on a new electronic unit injector are
not damaged and in place.
Note: Do not lubricate the O-ring seal.
5. Ensure that the seat for the electronic unit injector in the cylinder head is clean and free
from damage. Ensure that the sealing washer has been removed from the cylinder head.
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6. Illustration 3 g01255699
The rocker shaft is not shown for clarity.
6. Position clamp (13) between the rocker arm and the valve springs. Align electronic unit
injector (11) to the bore for the electronic unit injector in the cylinder head. Install the clamp
to the electronic unit injector. Ensure that the electronic unit injector is pushed firmly
against the seat in the cylinder head.
7. Install a new torx screw (12) to clamp (13). Tighten the torx screw finger tight.
8. Remove the cap from electronic unit injector (11). Install a new seal (8) to electronic unit
injector (11) and to the valve mechanism cover base. Ensure that the flange on the seal is
flush with the valve mechanism cover base.
9. Remove the plugs from the new fuel injection line. Loosely install the fuel injection line.
Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct
procedure.
Note: Ensure that the ends of the fuel injection line are seated in the electronic unit injector
and the fuel manifold. Tighten the nuts finger tight.
10. Use Tooling (B) to tighten torx screw (12) to a torque of 27 N·m (20 lb ft).
Note: Tooling (B) must be used to ensure no damage to the rocker arms.
11. Use Tooling (E) to tighten the fuel injection line to a torque of 30 N·m (22 lb ft). Refer to
Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct procedure.
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7. Illustration 4 g01416992
Typical example
12. Install valve bridges (5) (not shown) to the cylinder head.
Note: Ensure that used valve bridges are reinstalled in the original location and the original
orientation. Do not interchange the location or the orientation of used valve bridges.
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8. Illustration 5 g01355048
The correct location of valve bridges on valve stems is shown. The electronic unit injector is not shown for
clarity.
NOTICE
Failure to ensure that ALL valve bridges are correctly seated onto the
valve stems will cause interference between the pistons and the valves,
resulting in damage to the engine.
13. Ensure that the bottoms of the pushrods are seated in the cups of the valve lifters. Locate the
balls of adjusters (2) into the cups of pushrods (4).
14. Adjust the valve lash. Refer to Systems Operation, Testing and Adjusting, "Engine Valve
Lash - Inspect/Adjust" for the correct procedure.
15. Use a deep socket to install harness assembly (9) to electronic unit injector (11). Use
Tooling (F) to tighten connections (10) to a torque of 2.4 N·m (21 lb in).
Illustration 6 g01247489
Typical example
16. Tighten banjo bolt (7) for tube assembly (6). Tighten the banjo bolt to a torque of 21 N·m
(15 lb ft).
17. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install" for the correct procedure.
18. Turn the fuel supply to the ON position.
19. Turn the battery disconnect switch to the ON position.
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9. 20. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for more information.
Alternative Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 298-5564 T40 Torx Socket 1
D
1U-5718 Vacuum Pump 1
169-7372 Fluid Sampling Bottle 1
4C-4057
Tube
7.9 mm (0.31 inch) OD
1
E 276-1216 Injector Pipe Nut Tool 1
F 247-5377 Torque Wrench 1
Note: This is an optional procedure to install the electronic unit injectors. The method should
ONLY be used when all electronic unit injectors are installed and when the engine is removed
from the application.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,
"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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10. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Use a deep socket in order to remove the electrical connections from
the electronic unit injectors. Use of incorrect tooling will result in
damage to the electronic unit injectors.
Illustration 7 g01341874
Typical Injector Code
1. If a replacement electronic unit injector is installed, the correct injector code must be
programmed into the electronic control module. Refer to Troubleshooting, "Injector Code -
Calibrate" for more information. The code that is required to obtain the injector code is
located at Position (X).
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11. Note: Record the Injector Code (X) before the electronic unit injector is installed.
2. Use Tooling (D) to remove any fuel from the cylinder.
Note: Evacuate as much fuel as possible from the cylinder before installing the electronic
unit injector.
3. Ensure that the fuel inlet port of the electronic unit injector is capped. Ensure that the
electronic unit injector is clean.
Illustration 8 g01255701
4. On installing an original electronic unit injector, install a new O-ring seal (15) and sealing
washer (14) to electronic unit injector (11).
Ensure that the O-ring seal (15) and sealing washer (14) on a new electronic unit injector are
not damaged and in place.
Note: Do not lubricate the O-ring seal.
5. Ensure that the seat for the electronic unit injector in the cylinder head is clean and free
from damage. Ensure that the sealing washer has been removed from the cylinder head.
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12. Illustration 9 g01255699
6. Install clamp (13) to electronic unit injector (11). Install the electronic unit injector
assembly into the original location in the cylinder head.
Note: Ensure that the electronic unit injector is pushed firmly against the seat in the cylinder
head. Install the electronic unit injector for number one cylinder first. Install the electronic
unit injectors in numerical order.
7. Install a new torx screw (12) to clamp (13). Tighten the torx screw finger tight.
8. Remove the cap from electronic unit injector (11). Install a new seal (8) to electronic unit
injector (11) and to the valve mechanism cover base. Ensure that the flange on the seal is
flush with the valve mechanism cover base.
9. Remove the plugs from the new fuel injection line. Loosely install the fuel injection line.
Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct
procedure.
Note: Ensure that the ends of the fuel injection line are seated in the electronic unit injector
and the fuel manifold. Tighten the nuts finger tight.
10. Use Tooling (B) to tighten torx screw (12) to a torque of 27 N·m (20 lb ft).
11. Use Tooling (E) to tighten the fuel injection line to a torque of 30 N·m (22 lb ft). Refer to
Disassembly and Assembly, "Fuel Injection Lines - Install".
12. Repeat Step 2 through Step 11 in order to install the remaining electronic unit injectors.
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13. 13. Use a deep socket to install harness assemblies (9) to electronic unit injectors (11). Use
Tooling (F) to tighten connections (10) to a torque of 2.4 N·m (21 lb in).
Illustration 10 g01355048
The correct location of valve bridges on valve stems is shown. The electronic unit injector is not shown for
clarity.
NOTICE
Failure to ensure that ALL valve bridges are correctly seated onto the
valve stems will cause interference between the pistons and the valves,
resulting in damage to the engine.
14. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft -
Install" for the correct procedure.
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14. Illustration 11 g01247489
Typical example
15. Tighten banjo bolt (7) for tube assembly (6). Tighten the banjo bolt to a torque of 21 N·m
(15 lb ft).
16. Turn the fuel supply to the ON position.
17. Turn the battery disconnect switch to the ON position.
18. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for more information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun May 10 08:24:03 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938H WHEEL LOADER MJC
Configuration: 938H Wheel Loader MJC00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-15 Publication Date -01/03/2014 Date Updated -04/03/2014
i02786689
Turbocharger - Remove - Turbocharger Top Mounted
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install".
2. Loosen the hose clamp and disconnect the air inlet hose from the turbocharger.
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16. 3. Loosen the hose clamp and disconnect the air outlet hose from the turbocharger.
4. If the turbocharger has a remote wastegate solenoid, disconnect the hose to the solenoid
from the turbocharger.
Illustration 1 g01335754
5. Remove bolts (5) in order to disconnect tube assembly (4) from the cylinder block. Remove
joint (3).
6. Remove bolt (8) in order to disconnect tube assembly (7) from the cylinder block.
7. Remove the bolts for tube clips (2).
8. Loosen nuts (11). Refer to Illustration 2.
9. Remove exhaust manifold (1) and the assembly of the turbocharger from the cylinder head.
Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the
correct procedure.
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17. Illustration 2 g01335756
10. Remove banjo bolt (9) and remove tube assembly (7) for the oil feed from turbocharger
(12). Remove sealing washers (10).
11. Remove O-ring seal (6) from tube assembly (7). Refer to Illustration 1.
12. Remove bolts (14) and remove tube assembly (4) for the oil drain from turbocharger (12).
13. Remove joint (13).
14. Remove nuts (11) and remove turbocharger (12) from exhaust manifold (1).
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18. Note: Ensure that the exhaust manifold and the turbocharger are adequately supported
during the removal of the turbocharger.
15. Remove joint (15) from the exhaust manifold (1).
16. If necessary, remove studs (16) from exhaust manifold (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun May 10 08:25:00 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938H WHEEL LOADER MJC
Configuration: 938H Wheel Loader MJC00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-15 Publication Date -01/03/2014 Date Updated -04/03/2014
i05735221
Turbocharger - Remove - Side Mounted Turbocharger
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
2. Loosen the hose clamp and disconnect the air inlet hose from the turbocharger.
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20. 3. Loosen the hose clamp and disconnect the air outlet hose from the turbocharger.
4. If the turbocharger has a remote wastegate solenoid, disconnect the hose to the solenoid
from the turbocharger.
Illustration 1 g01335455
5. Follow Step 5.a through Step 5.c in order to remove tube assembly (3) for the oil feed.
a. Remove bolt (5).
b. Remove banjo bolt (1) and remove sealing washers (2).
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21. c. Remove tube assembly (3) from the cylinder block. Remove O-ring seal (4) from the
tube assembly.
Note: Plug the port for the oil feed to the turbocharger with a suitable plug.
6. Follow Step 6 through Step 6.c in order to remove tube assembly (10) for the oil drain.
a. Remove bolts (11).
b. Remove bolts (8) and remove tube assembly (10) from turbocharger (6).
c. Remove gasket (7) and remove gasket (9).
Illustration 2 g01335456
7. Remove nuts (15) from turbocharger (6) and remove turbocharger (6) from exhaust
manifold (12).
Note: Ensure that the weight of the turbocharger is supported as the nuts are loosened.
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22. 8. Remove gasket (14).
9. If necessary, remove studs (13) from exhaust manifold (12).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938H WHEEL LOADER MJC
Configuration: 938H Wheel Loader MJC00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-15 Publication Date -01/03/2014 Date Updated -04/03/2014
i02786692
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01335760
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. 1. Disconnect the pipe for boost sensor (7) at actuator (6).
2. Remove circlip (1) that retains actuator rod (4).
3. Remove actuator rod (4) from pin (2).
4. Remove nuts (5) from bracket (3).
5. Remove actuator (6) from bracket (3).
NOTICE
Do not attempt to disassemble the turbocharger cartridge assembly or
wastegate. Do not remove the compressor wheel. The turbocharger
cartridge assembly and the wastegate are not field serviced, and should
be replaced only as a unit.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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26. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938H WHEEL LOADER MJC
Configuration: 938H Wheel Loader MJC00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-15 Publication Date -01/03/2014 Date Updated -04/03/2014
i02786693
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01335760
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27. 1. Install actuator (6) to bracket (3). Install nuts (5) to bracket (3).
2. Tighten the nuts to a torque of 5 N·m (44 lb in).
3. Connect the bottom of actuator (6) to a suitable air supply with an accurate gauge.
4. Operate the arm of the actuator by hand in order to check that the valve is free to move.
5. Push the arm of the wastegate valve toward actuator (6) and hold the arm in position.
Slowly apply air pressure to actuator (6) until pin (2) will fit into actuator rod (4). Install
circlip (1) into the groove in pin (2).
Note: Do not apply an air pressure of more than 205 kPa (29 psi) to the actuator. High
pressures may damage the actuator.
6. Install the pipe for boost pressure (7) to actuator (6).
End By:
a. To check the wastegate actuator for correct operation, refer to System Operation, Testing
and Adjusting, "Turbocharger - Inspect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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