The document provides instructions for removing and installing various components of a 730C Ejector Articulated Truck, including the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and replacing seals before reinstalling components in the reverse order of removal while tightening fasteners to the specified torques. Safety notices are included regarding hot coolant, fuel leaks, and proper fluid disposal.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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9. Illustration 15 g06039902
Note: Place identification marks on DEF pump coolant connectors (23) and DEF pump
connectors (24) for installation purposes. DEF pump coolant connectors (23) and DEF
pump connectors (24) are not interchangeable.
15. Remove DEF pump coolant connectors (23) and DEF pump connectors (24) from diesel
exhaust fluid pump (22).
Illustration 16 g06039906
16. Remove filter (25).
Installation Procedure
1. Install diesel exhaust fluid pump (22) in the reverse order of removal.
a. DEF pump connectors (24) to a torque of 4.5 ± 0.5 N·m (40± 4 lb in).
b. Tighten DEF pump coolant connectors (23) to a torque of 5.5 ± 0.5 N·m
(48 ± 4 lb in).
c. Tighten cover (20) to a torque of 20 ± 5 N·m (177 ± 44 lb in).
d. Tighten bolts (21) to a torque of 19 ± 2 N·m (168 ± 18 lb in).
e. Tighten bolts (16), (17) and (18) to a torque of 4 ± 0.7 N·m (35 ± 6 lb in).
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10. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05829507
Diesel Exhaust Fluid Injector - Remove and Install
SMCS - 108I-010; 108K-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 385-1861 Connector Plug 2
B - LOCTITE C-5A Copper Antiseize -
Illustration 1 g03687664
1. Disconnect hose assemblies (1) and cap with Tooling (A). Disconnect hose assembly (2).
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11. Illustration 2 g03687850
2. Disconnect harness assembly (4). Remove bolts (3) and remove diesel exhaust fluid injector
(5).
Illustration 3 g03687863
3. Remove gasket (6). Remove seal (7) from diesel exhaust fluid injector (5).
Installation Procedure
1. Install diesel exhaust fluid injector (5) in the reverse order of removal.
a. Replace gasket (6) and seal (7).
b. Apply Tooling (B) to the threads of bolts (3). Tighten bolts (3) to a torque of
5 ± 0.5 N·m (44 ± 4 lb in).
c. Retorque bolts (3) and turn an additional 90° ± 5°.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05829892
Electronic Control (Diesel Exhaust Fluid) - Remove and
Install
SMCS - 108K-010-EK2
Removal Procedure
Illustration 1 g03687979
Note: Use locking tabs (1) to remove and install harness assemblies (2). Pull out locking
tabs (1) to remove harness assemblies (2). Push in locking tabs (1) to install harness
assemblies (2).
1. Disconnect harness assemblies (2) and remove bolts (4). Remove electronic control (3).
Installation Procedure
1. Install electronic control (3) in the reverse order of removal.
a. Tighten bolts (4) to a torque of 10 ± 2 N·m (89 ± 18 lb in).
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05829939
Solenoid Valve (DEF Heater Coolant) - Remove and Install
SMCS - 5479-CLT
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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14. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03688007
1. Disconnect harness assembly (1). Disconnect tubes (2).
Illustration 2 g03685247
2. Remove bolts (4) and remove solenoid valve (3).
Installation Procedure
1. Install solenoid valve (3) in the reverse order of removal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05829980
Solenoid Valve (ARD Fuel) - Remove and Install
SMCS - 5479-010
Removal Procedure (Pilot)
Personal injury or death may result from failure to adhere to the
following procedures.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Clean up all leaked or spilled fuel. Do not smoke while working on the
fuel system.
Turn the disconnect switch OFF or disconnect the battery when
changing fuel filters.
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16. Illustration 1 g03688030
Illustration 2 g02798233
1. Use the following steps to remove solenoid valve assembly (1).
2. Remove nut (6) and washer (5).
3. Remove solenoid (4)
4. Remove cartridge assembly (3) and O-ring seals (2).
Installation Procedure
1. Install solenoid valve assembly (1) in the reverse order of removal.
a. Tighten cartridge assembly (3) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
b. Tighten nut (6) to a torque of 20 ± 2.5 N·m (177 ± 22 lb in).
Removal Procedure (Main)
Personal injury or death may result from failure to adhere to the
following procedures.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Clean up all leaked or spilled fuel. Do not smoke while working on the
fuel system.
Turn the disconnect switch OFF or disconnect the battery when
changing fuel filters.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Illustration 3 g03688075
Illustration 4 g02798233
1. Use the following steps to remove solenoid valve assembly (1).
2. Remove nut (6) and washer (5).
3. Remove solenoid (4)
4. Remove cartridge assembly (3) and O-ring seals (2).
Installation Procedure
1. Install solenoid valve assembly (1) in the reverse order of removal.
a. Tighten cartridge assembly (3) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
b. Tighten nut (6) to a torque of 20 ± 2.5 N·m (177 ± 22 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 26 00:16:16 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05831007
Pressure Sensor (ARD Main Fuel) - Remove and Install
SMCS - 1439-010
Removal Procedure
Personal injury or death may result from failure to adhere to the
following procedures.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Clean up all leaked or spilled fuel. Do not smoke while working on the
fuel system.
Turn the disconnect switch OFF or disconnect the battery when
changing fuel filters.
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20. Illustration 1 g03688694
1. Disconnect harness assembly (2). Remove pressure sensor (1).
Installation Procedure
1. Install pressure sensor (1) in the reverse order of removal.
a. Tighten pressure sensor (1) to a torque of 30 ± 3 N·m (22 ± 2 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK TFH
Configuration: 730C Ejector Articulated Truck TFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Media Number -UENR2343-01 Publication Date -01/10/2014 Date Updated -29/03/2016
i05831302
Pressure Sensor (ARD Pilot Fuel) - Remove and Install
SMCS - 1439-010
Removal Procedure
Personal injury or death may result from failure to adhere to the
following procedures.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Clean up all leaked or spilled fuel. Do not smoke while working on the
fuel system.
Turn the disconnect switch OFF or disconnect the battery when
changing fuel filters.
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