This document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets and removing bolts to separate the engine from the vehicle. Special tools are required to rotate the engine during removal. The process is reversed for installation. Another section describes disassembling a torque converter by removing housing components, seals, plates and discs using lifting devices and driver tools.
Caterpillar cat d350 c articulated dump truck (prefix 8xc) service repair man...fdjsuekskefmm
The document provides instructions for disassembling and installing various fuel system components on a Caterpillar D350C articulated dump truck, including:
1) Disassembling the fuel ratio control unit by removing springs, seals, and housing covers.
2) Installing the fuel ratio control unit by positioning it, installing bolts and connecting fuel lines.
3) Removing the fuel shutoff solenoid by removing nuts, washers and disconnecting wires, and installing it by reversing the removal steps.
4) Removing the automatic timing advance unit by following timing procedures, removing bolts and spacers, and loosening the fuel pump gear.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...ufjjsejfkskemme
1) The document provides instructions for disassembling the bank valve on a Caterpillar 140M 3 motor grader.
2) It describes removing various components such as covers, seals, control valves, springs, balls, and pistons.
3) Safety precautions are provided, such as wearing protective equipment when removing parts under spring pressure.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 349 f l excavator (prefix hlb) service repair manual (hlb0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor on 349F and 349F L excavators. It begins by listing the required tools and safety precautions. The disassembly process is then described in 32 steps and illustrated with diagrams, removing components like the motor head assembly, piston assembly, barrel assembly, swashplate, and shaft assembly. The assembly section provides specifications, lubrication and torque requirements for components, and illustrated assembly steps in reverse order.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 962 h wheel loader (prefix j6j) service repair manual (j6j005...udjjjsjekkdm
The document provides instructions for disassembling and assembling a freewheel stator in the torque converter of a 962H wheel loader. It lists 33 steps for disassembly, including removing bolts, gears, bearings, seals and other components. It then lists 30 steps for assembly, instructing technicians to clean parts, press components, install seals, gears and other items, and specifying proper torque values. The overall procedure involves carefully separating and reassembling over 25 individual parts in the torque converter.
Caterpillar cat 962 h wheel loader (prefix mal) service repair manual (mal000...udjjjsjekkdm
The document provides instructions for separating the torque converter from the transmission and output transfer gears of a 962H wheel loader. It is a 3-part process:
1. Remove the torque converter, transmission, and output transfer gears as a unit from the vehicle.
2. Attach lifting brackets and carefully separate the torque converter from the transmission and output transfer gears.
3. Finish disassembling the individual components of the torque converter for inspection or replacement of parts. Cleanliness is important during disassembly and reassembly to prevent contamination.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat d350 c articulated dump truck (prefix 8xc) service repair man...fdjsuekskefmm
The document provides instructions for disassembling and installing various fuel system components on a Caterpillar D350C articulated dump truck, including:
1) Disassembling the fuel ratio control unit by removing springs, seals, and housing covers.
2) Installing the fuel ratio control unit by positioning it, installing bolts and connecting fuel lines.
3) Removing the fuel shutoff solenoid by removing nuts, washers and disconnecting wires, and installing it by reversing the removal steps.
4) Removing the automatic timing advance unit by following timing procedures, removing bolts and spacers, and loosening the fuel pump gear.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...ufjjsejfkskemme
1) The document provides instructions for disassembling the bank valve on a Caterpillar 140M 3 motor grader.
2) It describes removing various components such as covers, seals, control valves, springs, balls, and pistons.
3) Safety precautions are provided, such as wearing protective equipment when removing parts under spring pressure.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 349 f l excavator (prefix hlb) service repair manual (hlb0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor on 349F and 349F L excavators. It begins by listing the required tools and safety precautions. The disassembly process is then described in 32 steps and illustrated with diagrams, removing components like the motor head assembly, piston assembly, barrel assembly, swashplate, and shaft assembly. The assembly section provides specifications, lubrication and torque requirements for components, and illustrated assembly steps in reverse order.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 962 h wheel loader (prefix j6j) service repair manual (j6j005...udjjjsjekkdm
The document provides instructions for disassembling and assembling a freewheel stator in the torque converter of a 962H wheel loader. It lists 33 steps for disassembly, including removing bolts, gears, bearings, seals and other components. It then lists 30 steps for assembly, instructing technicians to clean parts, press components, install seals, gears and other items, and specifying proper torque values. The overall procedure involves carefully separating and reassembling over 25 individual parts in the torque converter.
Caterpillar cat 962 h wheel loader (prefix mal) service repair manual (mal000...udjjjsjekkdm
The document provides instructions for separating the torque converter from the transmission and output transfer gears of a 962H wheel loader. It is a 3-part process:
1. Remove the torque converter, transmission, and output transfer gears as a unit from the vehicle.
2. Attach lifting brackets and carefully separate the torque converter from the transmission and output transfer gears.
3. Finish disassembling the individual components of the torque converter for inspection or replacement of parts. Cleanliness is important during disassembly and reassembly to prevent contamination.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bdh) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing a fuel shutoff solenoid, removing and installing a fuel injection pump, and removing and installing an exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The instructions include safety notices and step-by-step procedures with illustrations. Torque specifications are provided for reinstalling components.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists 50 steps to fully disassemble these components, including removing sprockets, gears, seals, bearings, and housings. Various tools are required, and safety precautions are provided. Detailed illustrations accompany each step to show how to position parts and which fasteners to remove. Component weights are listed to assist with lifting and handling.
Caterpillar cat 349 e excavator (prefix whz) service repair manual (whz00001 ...cdsaas
The document provides instructions for disassembling and assembling the final drive on a 349E excavator. It describes 33 steps to disassemble the final drive components including removing the carrier assembly, planetary gears, ring gear, and sprocket housing. It also lists the required tools and specifications. The assembly section outlines 14 steps, applying anti-seize compound and Loctite to bearings and seals during reinstallation of components in reverse order of disassembly.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjejfksemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
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This document provides instructions for servicing various components of a telescopic handler model. It begins with safety precautions for working on the machine. The document then provides sections on structure and function, testing and adjusting, and disassembly and assembly procedures for components like the engine hood, radiator hood, air filter, turbocharger, exhaust pipe, and fan belt. Removal and installation steps are provided with notes on parts that need replacing and adjustments to make. Symbol keys are included to call out important safety and technical points.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are detailed with illustrations and cautions for safe removal of pressurized components.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector articulated truck. It includes illustrated step-by-step procedures for removing and installing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and fuel solenoid valve. Safety notices are provided and proper torque specifications are listed for reinstallation.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector articulated truck. It includes illustrated step-by-step procedures for removing and installing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and fuel solenoid valve. Safety notices are provided and proper torque specifications are listed for reinstallation.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector Articulated Truck. It includes illustrated step-by-step procedures for servicing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and ARD fuel solenoid valve. Safety notices are also provided regarding the potential hazards of hot coolant and spilled fuel.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bdh) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing a fuel shutoff solenoid, removing and installing a fuel injection pump, and removing and installing an exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The instructions include safety notices and step-by-step procedures with illustrations. Torque specifications are provided for reinstalling components.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists 50 steps to fully disassemble these components, including removing sprockets, gears, seals, bearings, and housings. Various tools are required, and safety precautions are provided. Detailed illustrations accompany each step to show how to position parts and which fasteners to remove. Component weights are listed to assist with lifting and handling.
Caterpillar cat 349 e excavator (prefix whz) service repair manual (whz00001 ...cdsaas
The document provides instructions for disassembling and assembling the final drive on a 349E excavator. It describes 33 steps to disassemble the final drive components including removing the carrier assembly, planetary gears, ring gear, and sprocket housing. It also lists the required tools and specifications. The assembly section outlines 14 steps, applying anti-seize compound and Loctite to bearings and seals during reinstallation of components in reverse order of disassembly.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjejfksemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Komatsu wh613 1 e0 telescopic handler service repair manual sn 395f61003 and upudjjjksmemmmd
This document provides instructions for servicing various components of a telescopic handler model. It begins with safety precautions for working on the machine. The document then provides sections on structure and function, testing and adjusting, and disassembly and assembly procedures for components like the engine hood, radiator hood, air filter, turbocharger, exhaust pipe, and fan belt. Removal and installation steps are provided with notes on parts that need replacing and adjustments to make. Symbol keys are included to call out important safety and technical points.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are detailed with illustrations and cautions for safe removal of pressurized components.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and other components to remove the engine using lifting tools. It then outlines dismantling the torque converter into its individual parts like housing, bearings, plates, and discs. Dismantling requires special tools and marking component assembly order.
The document provides instructions for removing and installing an engine on a 730C Ejector Articulated Truck. It describes 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It also provides one step to install the engine by reversing the removal procedures. Additionally, the document outlines procedures for releasing pressure from hydraulic systems on the truck before disassembly.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector articulated truck. It includes illustrated step-by-step procedures for removing and installing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and fuel solenoid valve. Safety notices are provided and proper torque specifications are listed for reinstallation.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector articulated truck. It includes illustrated step-by-step procedures for removing and installing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and fuel solenoid valve. Safety notices are provided and proper torque specifications are listed for reinstallation.
The document is a service repair manual that provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a 730C Ejector Articulated Truck. It includes illustrated step-by-step procedures for servicing the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and ARD fuel solenoid valve. Safety notices are also provided regarding the potential hazards of hot coolant and spilled fuel.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides removal and installation instructions for various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector articulated truck. It describes how to remove and install the DEF tank, pump, injector, electronic control unit, and various solenoid valves. The instructions include illustrations showing the component locations and torque specifications for reinstalling components.
This document provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector Articulated Truck. It includes procedures for the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and ARD fuel solenoid valve. The document contains illustrations and torque specifications for each component. Safety and installation notes are also provided.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety precautions are provided for tasks involving hot coolant or fuel.
This document provides instructions for removing and installing various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector Articulated Truck. It includes procedures for the DEF tank, pump, injector, electronic control module, heater coolant solenoid valve, and ARD fuel solenoid valve. The document contains illustrations and torque specifications for each component. Safety and installation notes are also provided.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
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The summary provides an overview of the contents and procedures covered in the repair manual for disassembling major systems on TS100A, TS110A, TS115A
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2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK LFH
Configuration: 730C Ejector Articulated Truck LFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks
Engine Supplement
Media Number -UENR2344-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i05859364
Engine - Remove and Install
SMCS - 1000-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 386-6032 Lever Puller Hoist Gp 1
B
5P-7306 Shaft Housing 1
5P - 7305 Engine Turning Tool 1
Start By:
a. Remove the air cleaner.
b. Remove the starter.
Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and hands away
to help prevent injury.
Protective goggles must always be worn when refrigerant lines are
opened, even if the gauges indicate the system is empty of refrigerant.
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3. Always use precaution when a fitting is removed. Slowly loosen the
fitting. If the system is still under pressure, release it slowly in a well
ventilated area.
Personal injury or death can result from inhaling refrigerant through a
lit cigarette.
Inhaling air conditioner refrigerant gas through a lit cigarette or other
smoking method or inhaling fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant
gas may be present.
Use a certified recovery and recycling cart to properly remove the
refrigerant from the air conditioning system.
Personal injury or death may result from failure to adhere to the
following procedures.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Clean up all leaked or spilled fuel. Do not smoke while working on the
fuel system.
Turn the disconnect switch OFF or disconnect the battery when
changing fuel filters.
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
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4. Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant
(ELC) - Change" for the correct draining and filling procedures.
2. Recover the air conditioner refrigerant. Refer to Service Manual, SENR5664, "All Products
Air Conditioning and Heating Systems with R134a for All Caterpillar Machines". Refer to
Special Publication, NENG2500, "Air Conditioning Tools" for the correct tools.
3. Tilt the cab. Refer to Operations and Maintenance Manual, "Cab - Tilt" for the correct
procedure.
Illustration 1 g03699572
4. Remove tube assemblies (1).
Illustration 2 g03689077
5. Remove clips (4) and (5). Disconnect hose assembly (3) and remove the seal. Disconnect
hose assemblies (2), (6) and (7).
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10. Illustration 18 g03689797
Typical Example
20. Attach a suitable lifting device to engine (37). The weight of engine (37) is approximately
1270 kg (2800 lb).
Illustration 19 g03689826
21. Install Tooling (B).
Illustration 20 g03689830
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11. Illustration 21 g03689844
22. Remove plug (38).
23. Use Tooling (B) to rotate the engine and remove 12 bolts (39).
Illustration 22 g03689851
Illustration 23 g03698080
24. Remove bolts (41) and (40). Remove bolts (42).
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12. Illustration 24 g03689857
Typical Example
25. Remove engine (37).
Installation Procedure
1. Install engine (37) in the reverse order of removal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 23 21:34:09 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK LFH
Configuration: 730C Ejector Articulated Truck LFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks Power Train
Media Number -UENR2348-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i05938147
System Pressure - Release
SMCS - 3000-553-PX; 5050-553-PX
Pressure Release Procedure
At operating temperature, the hydraulic tank is hot and under pressure.
Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.
Remove the filler cap only when the engine is stopped, and the filler cap
is cool enough to touch with your bare hand. Remove the filler cap
slowly in order to relieve pressure.
1. If equipped with an ejector. Start the engine and fully retract the ejector blade. Move the
ejector control to the HOLD position.
2. If equipped with a truck body. Start the engine and lower the truck body or the water tank to
the frame. Move the hoist control to the FLOAT position.
3. Shut off the engine and then turn the engine start switch to the ON position.
4. Engage the service brakes several times until all pressure is relieved from the oil in the
service brake system.
5. Move the parking brake control between the ENGAGED position and the DISENGAGED
position. Repeat this procedure several times until all pressure is relieved from the oil in the
parking brake system.
6. Turn the engine start switch to the OFF position.
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14. 7. Rotate the steering wheel clockwise. Rotate the steering wheel counterclockwise.
8. Carefully remove the filler cap from the hydraulic tank for the Hoist/Ejector, Braking,
Steering and Fan Drive Systems.
9. Carefully remove the filler cap from the tank for the Output Transfer Gear System.
10. Carefully remove the filler cap from the Fuel tank.
11. Install the filler caps.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 23 21:35:32 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730C EJECTOR TRUCK LFH
Configuration: 730C Ejector Articulated Truck LFH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C and 730C EJECTOR Articulated Trucks Power Train
Media Number -UENR2348-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i04937134
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 395-1099 Link Bracket 3
B 1P-0520 Driver Gp 1
C 154-6181 Forcing Screw 2
Start By:
a. Remove the torque converter.
Illustration 1 g03114321
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16. 1. Attach Tooling (A) and a suitable lifting device to housing assembly (2). The weight of
housing assembly (2) is approximately 30kg (70 lb). Remove bolts (1) and housing
assembly (2).
Illustration 2 g03114919
2. Use Tooling (B) in order to remove bearing (3). Remove ring (4).
Illustration 3 g03114926
3. Remove ring (5) from piston (6). Remove piston (6). Remove O-ring seal (7).
Illustration 4 g03115060
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. 4. Remove bolts (8) and coupling assembly (9). Remove race (11). Remove retainer (10) and
the O-ring seal.
Illustration 5 g03115081
5. Remove plates and discs (12). Remove bearing (13).
Note: Mark the sequence of plates and discs (12) for installation purposes.
Illustration 6 g03115096
6. Use Tooling (C) in order to remove plate (14) and the O-ring seal.
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19. Illustration 7 g03704564
7. Remove O-ring seal (15). Remove race (16). Use Tooling (C) in order to remove plate (17).
Illustration 8 g03115136
8. Remove dowels (18) and O-ring seal (19). Remove turbine (20).
Illustration 9 g03115161
9. Remove hub (21).
Illustration 10 g03116011
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20. 10. Remove race (22).
Illustration 11 g03116021
11. Remove bearing (23).
Illustration 12 g03116049
12. Use two people to reposition impeller (24). The weight of impeller (24) is approximately
31 kg (70 lb). Remove retaining ring (25). Remove impeller (24) from carrier (26).
Note: Make sure that carrier (26) is supported before removing retaining ring (25).
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21. Illustration 13 g03116054
13. Remove race (27), bolts (28), and impeller (24) from adapter (29). Remove hub (30).
Illustration 14 g03116118
14. Remove O-ring seal (31) from adapter (29).
Illustration 15 g03116228
15. Remove bearing (32). Remove carrier (26) from stator (33).
Illustration 16 g03116306
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