This document provides instructions for removing and installing a pump control valve on a 725 Articulated Truck. It begins by noting safety precautions for working with hydraulic systems and outlines necessary tools. The removal procedure includes marking all lines and hoses for identification before disconnection, and disconnecting the tee fitting from the pump control valve by loosening the retaining nut. The installation procedure is not shown, but presumably involves reconnecting the tee fitting and any other disconnected components.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK AFX
Configuration: 725 Articulated Truck AFX00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02357231
Piston Pump (Ejector and Steering) - Assemble
SMCS - 5070-012-ZH; 6203-012-NP
S/N - AFX1179-UP
S/N - B1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Gp 1
E 9S-3263 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for replacement.
Note: Apply a light film of 10W oil to all components before assembly.
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.
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3. Illustration 1 g00789075
3. Position the gap in retaining ring (60) over the weep hole. Use Tooling (A) to install
retaining ring (60) into pump housing (33).
4. Install bearing cup (58) into pump housing (33).
5. Install lip seal (59) into pump housing (33). Install lip seal (59).
6. Invert pump housing (33).
Illustration 2 g00603861
7. Install lip seal (55) into pump housing (33). Install lip seal (55).
8. Install O-ring seal (56) onto pump housing (33).
9. Invert pump housing (33) and support the pump housing on suitable cribbing.
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4. Illustration 3 g00551343
10. Install bearing cone (54) onto pump shaft (53). Install bearing cone (54) and pump shaft
(53) into pump housing (33).
11. Use the following steps to determine the preload on the bearing of the pump assembly.
Illustration 4 g00789125
a. Install adjustment spacer (48) and bearing cone (42) on pump shaft (53).
Illustration 5 g00789089
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5. b. Install spacer (40) and bearing cup (39) into break off plug (34). Install pin (41) into
brake off plug (34).
c. Apply Tooling (E) to the threads on piston guide (36) and plunger guide (38). Install
the piston guide and the plunger guide into break off plug (34) and tighten to a torque
of 130 N·m (96 lb ft).
Illustration 6 g00789138
d. Position break off plug (34) onto pump housing (33). Install socket head bolts (35)
but do not tighten at this point.
e. Use a feeler gauge to measure the distance between the break off plug and the pump
housing. Take measurements at three equal locations on the surface between the break
off plug and the pump housing.
f. The average of the three dimensions should be zero to 0.050 mm (0.0020 inch).
g. Adjustment spacer (48) must be replaced or ground to this dimension.
h. When the correct dimension is achieved tighten bolts (35) to 165 ± 30 N·m
(122 ± 22 lb ft).
i. Invert the pump.
Illustration 7 g00789180
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6. j. Use Tooling (D), a suitable screwdriver and a set of slip joint pliers to check the end
play on pump shaft (53). If end play exists on the shaft assembly, repeat step 11 until
the correct dimension is reached.
k. Remove socket head bolts (35) and break off plug (34) from the pump housing (33).
Remove bearing (42) and adjustment spacer (48) from shaft (53).
l. Proceed with the assembly of the piston pump.
Illustration 8 g00789206
12. Install bearings (57) into pump housing (33).
Illustration 9 g00551364
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7. Illustration 10 g00551373
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
13. Install spring seat (65) and spring (64) into barrel assembly (47).
14. Position barrel (47) onto a suitable press, as shown. Use Tooling (C) and the press to
compress spring (64). Use Tooling (B) to install retaining ring (63).
Illustration 11 g00551360
15. Install pin (62) into barrel assembly (47).
Illustration 12 g00551357
16. Install plug (61) and the O-ring seal. Tighten plug (61) to a torque of 105 ± 10 N·m
(77 ± 7 lb ft).
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9. Illustration 16 g00551327
20. Install bearing cone (42) onto the pump shaft.
21. Install valve plate (45) onto the barrel assembly.
22. Position spring (44) and control piston (43) onto the swashplate assembly.
23. Install O-ring seal (46) onto pump housing (33).
Illustration 17 g00789469
24. Install O-ring seals (37) onto break off plug (34).
Illustration 18 g00551321
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
25. Position break off plug (34) on pump housing (33), as shown. Install socket head bolts (35).
Tighten socket head bolts (35) to a torque of 165 ± 30 N·m (122 ± 22 lb ft).
Illustration 19 g00551260
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
26. Install valve stem (28), spring retainer (29), spring (30), spring (31), and seat (32) into
pressure and flow compensator valve (2).
27. Install O-ring seal (19) onto plug (20).
28. Install adjustment screw (23), seal (21), adjustment nut (22), seal (24), and cap nut (25) into
plug (20).
29. Install plug (20) into pressure and flow compensator valve (2).
30. Install seal (27) and plug (26) into pressure and flow compensator valve (2).
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11. Illustration 20 g00551252
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
31. Install valve stem (5), spring retainer (6), spring (7), spring (8), and seat (15) into pressure
and flow compensator valve (2).
32. Install O-ring seal (16) onto plug (17).
33. Install adjustment screw (18), seal (9), adjustment nut (10), seal (11), and cap nut (12) onto
plug (17).
34. Install plug (17) into pressure and flow compensator valve (2).
35. Install seal (14) and plug (13) into pressure and flow compensator valve (2).
Illustration 21 g00551251
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12. 36. Install O-ring seals (4) onto pressure and flow compensator valve (2).
Illustration 22 g00551023
37. Position pressure and flow compensator valve (2) on steering piston pump (1), as shown.
Install socket head bolts (3).
End By:
a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Ejector and
Steering) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Feb 4 12:54:07 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK AFX
Configuration: 725 Articulated Truck AFX00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02334358
Piston Pump (Ejector and Steering) - Install
SMCS - 5070-011-ZH; 6203-011-NP
S/N - AFX1179-UP
S/N - B1L1-UP
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g01165154
1. Install O-ring seal (8) to piston pump (7).
Illustration 2 g01165136
2. Use two people in order to position piston pump (7). The weight of piston pump (7) is
approximately 34 kg (76 lb). Install bolts (6).
Illustration 3 g01165022
3. Connect tube assembly (5). Connect hose assemblies (4).
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15. Illustration 4 g01165019
4. Install bolt (3). Position plate (1) and install four bolts (2).
5. Tilt the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Feb 4 12:55:02 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK AFX
Configuration: 725 Articulated Truck AFX00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02020373
Pump Control Valve (Steering) - Remove and Install
SMCS - 5455-010-ZH
S/N - AFX1-1178
S/N - B1L1-UP
Removal Procedure
Start By:
a. Tilt the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
At operating temperature, the hydraulic tank is hot and under pressure.
Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.
Remove the filler cap only when the engine is stopped, and the filler cap
is cool enough to touch with your bare hand. Remove the filler cap
slowly in order to relieve pressure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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17. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug
all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.
Illustration 1 g00770050
2. Loosen retaining nut (1) and disconnect tee (2) from pump control valve (4).
3. Remove four bolts (3) that secure pump control valve (4) to the piston pump. Remove the
pump control valve from the piston pump.
Illustration 2 g00770052
4. Remove three O-ring seals (5) from pump control valve (4).
Installation Procedure
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18. 1. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.
Illustration 3 g00770052
2. Install three O-ring seals (5) into pump control valve (4).
Illustration 4 g00770050
3. Position pump control valve (4) to the piston pump and install four bolts (3).
4. Connect tee (2) to the valve and tighten retaining nut (1).
End By:
a. Lower the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
b. Check the hydraulic tank oil level. Refer to Operation and Maintenance Manual, "Hoist,
Steering and Brake System Oil Level - Check".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Feb 4 12:55:58 UTC+0800 2020
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK AFX
Configuration: 725 Articulated Truck AFX00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i01478021
Gear Pump (Hoist) - Remove
SMCS - 5073-011; 5083-011
S/N - AFX1-1178
Removal Procedure
Start By:
a. Remove the cab. Refer to Disassembly and Assembly, "Cab - Remove".
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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21. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug
all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.
Illustration 1 g00769724
2. Remove reusable strap (1).
3. Remove four bolts (2), four washers (3) and two half clamps (4) in order to disconnect hose
(5).
4. Remove four bolts (6), four washers (7) and two half clamps (8) in order to disconnect hose
(9).
Illustration 2 g00769725
5. Attach a suitable nylon lifting sling to the gear pump and to a suitable hoist. Remove two
bolts (10) and washers (11) in order to remove the gear pump from the machine. The weight
of the gear pump is 27.5 kg (60.6 lb).
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22. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK AFX
Configuration: 725 Articulated Truck AFX00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i01478027
Gear Pump (Hoist) - Install
SMCS - 5073-012; 5083-012
S/N - AFX1-1178
Installation Procedure
1. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.
Illustration 1 g00769725
2. Replace the O-ring seal on the gear pump.
3. Attach a suitable nylon lifting sling to the gear pump and to a suitable hoist. Lift the gear
pump into position on the machine. The weight of the pump is 27.5 kg (60.6 lb).
4. Align the splines on the shaft of the gear pump with the splines in the gear at the pump drive
housing. Install the gear pump, two bolts (10) and two washers (11) in order to secure the
gear pump to the machine.
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