This document provides instructions for assembling and disassembling components of the torque converter and transfer gears for a 621H wheel tractor. It describes 22 steps for assembling the torque converter, including installing various bearings, seals, and fasteners in the proper order. It also describes removing and installing the transfer gears while the tractor is either off or on the chassis. The disassembly procedure describes removing bearing cages, shims, and bearings from the transfer gear case.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 621H wheel tractor. The disassembly process involves using various tools to remove 18 different components from the torque converter housing. The assembly process describes installing the components in reverse order and includes checking clearances with a dial indicator. The overall procedure provides a step-by-step guide for maintenance technicians to fully disassemble and reassemble the tractor's torque converter.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 621H wheel tractor. The disassembly process involves using various tools to remove 18 different components from the torque converter housing. The assembly process describes installing the components in reverse order and includes torque specifications for bolts. Proper end play is checked at the end to ensure correct assembly.
1. Support the transmission, torque converter, and transfer gears using link brackets and a jack stand. The assembly weighs approximately 1320 kg.
2. Attach link brackets to the transfer gears, which weigh approximately 340 kg. Remove bolts and separate the transfer gears from the transmission, removing O-rings.
3. Remove an O-ring from the transmission. Installation is the reverse of removal.
This document provides instructions for disassembling and assembling a torque converter. It outlines 20 steps for assembling the torque converter including installing various bearings, races, seals, and plates. It also provides 3 steps for installing the assembled torque converter and transmission planetary into the transmission case. Required tools are listed for both procedures.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 621H wheel tractor. The disassembly process involves using various tools to remove 18 different components from the torque converter housing. The assembly process describes installing the components in reverse order and includes checking clearances with a dial indicator. The overall procedure provides a step-by-step guide for maintenance technicians to fully disassemble and reassemble the tractor's torque converter.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 621H wheel tractor. The disassembly process involves using various tools to remove 18 different components from the torque converter housing. The assembly process describes installing the components in reverse order and includes torque specifications for bolts. Proper end play is checked at the end to ensure correct assembly.
1. Support the transmission, torque converter, and transfer gears using link brackets and a jack stand. The assembly weighs approximately 1320 kg.
2. Attach link brackets to the transfer gears, which weigh approximately 340 kg. Remove bolts and separate the transfer gears from the transmission, removing O-rings.
3. Remove an O-ring from the transmission. Installation is the reverse of removal.
This document provides instructions for disassembling and assembling a torque converter. It outlines 20 steps for assembling the torque converter including installing various bearings, races, seals, and plates. It also provides 3 steps for installing the assembled torque converter and transmission planetary into the transmission case. Required tools are listed for both procedures.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
- Engine oil pan - removed by draining oil first, then removing bolts, studs, clips
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 or C18 engine. It describes removing components like the crankshaft rear seal, electric starting motor, and rear power take-off. It then explains how to use lifting tools to remove the flywheel housing and reinstall it, replacing seals and tightening bolts in a specific sequence and torque range. Similar instructions are provided for removing and installing just the rear power take-off components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals.
4. Disassembling the scavenge pump by removing O-rings, bearings, shafts, and gears.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
The document provides instructions for installing the crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes heating the ring gear to 300°C before installing it on the flywheel. It also details installing guide bolts and lifting brackets to position the flywheel, applying grease to the bolt threads, and torquing the bolts to secure the flywheel. Finally, it notes to check the flywheel runout after installation.
This document provides step-by-step instructions for disassembling the pump control and pump housing of a 329DL excavator. It lists 60 steps to remove components like bolts, seals, pins, plates, barrels and shafts. Cleaning is important before disassembly to prevent dirt from entering mechanisms. The right pump control has a proportional reducing valve not present on the left. Tools are required to remove some components like bearings.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified torques and clearances. Precautions are provided such as cleaning and lubricating parts during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling various components of a 651B wheel scraper model, including:
1. The engine transfer gear and retarder, with steps to remove gears, bearings, and housing pieces.
2. The transmission transfer gear, with steps to remove gears, bearings, pumps, and the governor.
3. The transmission governor, with identification of parts and steps to disassemble and reassemble the governor valve bodies.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
- Engine oil pan - removed by draining oil first, then removing bolts, studs, clips
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 or C18 engine. It describes removing components like the crankshaft rear seal, electric starting motor, and rear power take-off. It then explains how to use lifting tools to remove the flywheel housing and reinstall it, replacing seals and tightening bolts in a specific sequence and torque range. Similar instructions are provided for removing and installing just the rear power take-off components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals.
4. Disassembling the scavenge pump by removing O-rings, bearings, shafts, and gears.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
The document provides instructions for installing the crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes heating the ring gear to 300°C before installing it on the flywheel. It also details installing guide bolts and lifting brackets to position the flywheel, applying grease to the bolt threads, and torquing the bolts to secure the flywheel. Finally, it notes to check the flywheel runout after installation.
This document provides step-by-step instructions for disassembling the pump control and pump housing of a 329DL excavator. It lists 60 steps to remove components like bolts, seals, pins, plates, barrels and shafts. Cleaning is important before disassembly to prevent dirt from entering mechanisms. The right pump control has a proportional reducing valve not present on the left. Tools are required to remove some components like bearings.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified torques and clearances. Precautions are provided such as cleaning and lubricating parts during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling various components of a 651B wheel scraper model, including:
1. The engine transfer gear and retarder, with steps to remove gears, bearings, and housing pieces.
2. The transmission transfer gear, with steps to remove gears, bearings, pumps, and the governor.
3. The transmission governor, with identification of parts and steps to disassemble and reassemble the governor valve bodies.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR EAZ
Configuration: 621H Wheel Tractor Scraper EAZ00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H
Wheel Tractor-Scrapers Power Train
Media Number -KENR9488-01 Publication Date -01/06/2013 Date Updated -01/07/2013
i07459845
Torque Converter - Assemble - Tractor
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8312 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Group 1
Illustration 1 g00528674
1. Use Tooling (B) and a suitable press to install sleeve bearing (33). Install sleeve bearing
(33) to flange (32).
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3. Illustration 2 g00528612
2. Install bolts (31) and flange (32) to housing (9). Tighten bolts (31) to a torque of
120 ± 15 N.m (89 ± 11 lb ft).
Illustration 3 g00525322
3. Install thrust race (30) and thrust bearing (29) to housing (9).
Illustration 4 g00525321
4. Install torque converter turbine (23) and clamp ring (28) to hub (3).
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4. Illustration 5 g06329533
5. Install bolts (27) to torque converter turbine (23). Tighten bolts (27) to a torque of
50 ± 7 N.m (37 ± 5 lb ft).
Illustration 6 g01052922
6. Install thrust race (25) and thrust bearing (24) to hub (3).
Illustration 7 g06329534
7. Install thrust race (26) to hub (3).
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5. Illustration 8 g00525315
8. Install torque converter turbine (23) and hub (3) as a unit to housing (9).
Illustration 9 g00528953
9. Use Tooling (B) and a suitable press to install sleeve bearing (22). Install sleeve bearing
(22) to carrier assembly (12).
10. Install thrust bearing (21) to carrier assembly (12).
Illustration 10 g01052912
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6. 11. Install side plate (20) to torque converter stator (13). Use Tooling (A) to install retaining
ring (19). Install retaining ring (19) to torque converter stator (13).
Illustration 11 g00525863
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Use Tooling (B) and a suitable press to install freewheel cam (18). Install freewheel cam
(18) to torque converter stator (13).
13. Install torque converter stator (13) to carrier assembly (12). Install freewheel springs (17)
and freewheel rollers (16) to freewheel cam (18). Always install new freewheel springs (17)
and freewheel rollers (16). Install freewheel springs (17) with the maximum number of
loops in freewheel springs (17) to the outside of freewheel cam (18). Torque converter
stator (13) should turn freely in the counterclockwise direction. Torque converter stator (13)
should not turn freely in the clockwise direction.
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7. Illustration 12 g00525309
14. Install thrust race (15) to torque converter stator (13). Use Tooling (A) to install retaining
ring (14). Install retaining ring (14) to torque converter stator (13).
Illustration 13 g00525308
15. Install carrier assembly (12) and torque converter stator (13) as a unit to housing (9).
Illustration 14 g00525306
16. Install thrust bearing (11) to carrier assembly (12).
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8. Illustration 15 g00525305
17. Install impeller hub (8) to torque converter impeller (5). Install metal seal ring (10) to torque
converter impeller (5).
Illustration 16 g00525303
18. Install clamp plate (7), the washers, and bolts (6) to impeller hub (8). Tighten bolts (6) to a
torque of 50 ± 7 N.m (37 ± 5 lb ft).
19. Install bolts (4) and the washers to torque converter impeller (5). Tighten bolts (4) to a
torque of 50 ± 7 N.m (37 ± 5 lb ft).
Illustration 17 g00525299
20. Use Tooling (B) and a suitable press to install the sleeve bearing in carriage support
assembly (2). Install the sleeve bearing until the sleeve bearing is flush with the outside
machined surface of carriage support assembly (2).
21. Install carriage support assembly (2) to hub (3). Use Tooling (A) to install retaining ring (1).
Install retaining ring (1) to carriage support assembly (2).
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9. Illustration 18 g01053220
22. Install Tooling (D) to the torque converter, as shown. The edge of Tooling (D) must be in
contact with the edge of carrier assembly (12), as shown. Move hub (3) up and down with a
screwdriver. The end play of hub (3) must be 0.13 to 1.96 mm (0.005 to 0.077 inch).
End By:
a. Install the torque converter.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR EAZ
Configuration: 621H Wheel Tractor Scraper EAZ00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H
Wheel Tractor-Scrapers Power Train
Media Number -KENR9488-01 Publication Date -01/06/2013 Date Updated -01/07/2013
i04573776
Transfer Gears - Remove and Install - Tractor, Off Chassis
SMCS - 3159-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B 308-3471 Jack Stand Gp 1
Start By:
a. Remove the transmission, torque converter, and transfer gears.
b. Remove the speed sensor.
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11. Illustration 1 g02731531
1. Use Tooling (A) and a suitable lifting device to position transmission, torque converter, and
transfer gears (1) onto suitable cribbing and Tooling (B). The weight of transmission, torque
converter, and transfer gears (1) is approximately 1320 kg (2910 lb).
Illustration 2 g02731558
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12. Illustration 3 g02731561
2. Attach Tooling (A) and a suitable lifting device to transfer gears (2). The weight of transfer
gears (2) is approximately 340 kg (750 lb). Remove nuts (3) and the bolts. Separate transfer
gears (2) from transmission (4). Remove O-ring seals (5).
Illustration 4 g02731564
3. Remove O-ring seal (6).
Installation Procedure
1. Install transfer gears (2) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR EAZ
Configuration: 621H Wheel Tractor Scraper EAZ00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H
Wheel Tractor-Scrapers Power Train
Media Number -KENR9488-01 Publication Date -01/06/2013 Date Updated -01/07/2013
i04572074
Transfer Gears - Remove and Install - Tractor, In Chassis
SMCS - 3159-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 138-7574 Link Bracket 1
C - 1/2 - 13 NC by 1.5 inch Bolts 2
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
1. Start the machine. Turn the tractor so that the tractor is at a right angle to the scraper.
2. Remove the power train guard (transmission).
3. Remove the drive shaft.
4. Remove the speed sensor.
5. Remove gear pump (steering).
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14. 6. Remove piston pump (implement)
7. Remove the piston pump (elevator), if equipped.
8. Remove the transmission scavenge pump.
Illustration 1 g02731336
9. Disconnect clip (2) . Disconnect hose assemblies (3) and harness assembly (1) from filter
assembly (4).
10. Attach Tooling (A) and a suitable lifting device to filter assembly (4). The weight of filter
assembly (4) is approximately 36 kg (80 lb). Remove filter assembly (4).
Illustration 2 g02731337
11. Disconnect hose assemblies (5).
12. Remove hose assembly (8) and (11).
13. Remove tube assemblies (7) and (9).
14. Disconnect harness assembly (10) from transfer gears (6).
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15. Illustration 3 g02731365
15. Remove tube assembly (12).
Illustration 4 g02731366
Illustration 5 g02731367
16. Attach Tooling (A) and a suitable lifting device to transfer gears (6). The weight of transfer
gears (6) is approximately 318 kg (700 lb).
17. Remove bracket (14).
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16. 18. Remove nuts (13) and the bolts that secure transfer gears (6) to the transmission case. Use
Tooling (C) to remove transfer gears (6). Remove transfer gears (6).
Illustration 6 g02731368
19. Remove O-ring seals (15).
Illustration 7 g02731369
20. Remove O-ring seal (16).
Installation Procedure
1. Install transfer gears (6) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR EAZ
Configuration: 621H Wheel Tractor Scraper EAZ00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H
Wheel Tractor-Scrapers Power Train
Media Number -KENR9488-01 Publication Date -01/06/2013 Date Updated -01/07/2013
i07460047
Transfer Gears - Disassemble - Tractor
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Bracket As 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
1P-0498 Drive Plate 1
C
5P-4170 Step Plate 1
1P-2321 Combination Puller 1
D
8B-7554 Bearing Cup Puller Gp 1
5P-4170 Step Plate 1
1P-0518 Drive Plate 1
E
8B-7560 Step Plate 1
5F-7345 Screw 1
8B-7554 Bearing Cup Puller Gp 1
F -
Bolts
3/8" - 16 NC by 3 inch
3
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18. Start By:
a. Remove the transfer gear case.
b. Remove the transmission oil filter base.
c. Remove the transmission scavenge pump.
d. Remove the transmission oil pump.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Put identification marks on components for installation purposes.
Illustration 1 g02603076
2. Remove the bolts that secure bearing cage (1) to the transfer gear case. Use Tooling (F) to
separate bearing cage (1) from the transfer gear case.
3. Remove bearing cage (1) and shims (2) from the transfer gear case.
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19. Illustration 2 g02602859
4. Remove the bolts that secure bearing cage (3) to the transfer gear case. Use Tooling (F) to
separate bearing cage (3) from the transfer gear case.
5. Remove bearing cage (3) and shims (4) from the transfer gear case.
Illustration 3 g02603657
6. Remove gear assembly (5).
Illustration 4 g02603659
7. Remove tube (6) and gear assembly (7).
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20. Illustration 5 g02602876
8. Remove bearing cups (8) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. The weight of the transfer gear case is
approximately 340 kg (750 lb). Turn over the transfer gear case. Remove Tooling (A).
Illustration 6 g01102873
9. Remove the bolts that secure bearing cage (9) to the transfer gear case. Use Tooling (F) to
separate bearing cage (9) from the transfer gear case.
10. Remove bearing cage (9), shims (10), and gear (11) from the transfer gear case.
Illustration 7 g00529214
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21. 11. Remove bearing cup (12) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. Turn over the transfer gear case.
Illustration 8 g00529215
12. Remove bolts (13) that secure bearing cage (14) to the transfer gear case. If necessary, rotate
the gear until the three threaded holes are visible in bearing cage (14). Install Tooling (F)
through gear (15) and into bearing cage (14). Tighten Tooling (F) evenly until bearing cage
(14) and gear (15) separate from the transfer gear case. Remove bearing cage (14) and gear
(15) as a unit from the transfer gear case.
Illustration 9 g00529216
Illustration 10 g00529257
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22. 13. Remove retaining ring (16) from gear (15). Remove bearing (17) and bearing cage (14)
from gear (15).
Illustration 11 g01048544
14. Remove bearing (17) from bearing cage (14).
Illustration 12 g01048548
15. Remove bolts (19) and separate gear (20) from gear (11). Use Tooling (B) to remove
bearing cone (18). Remove bearing cone (18) from gear (11). Repeat the procedure for the
bearing cone on the opposite side of gear (11).
Illustration 13 g02660644
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23. 16. Use Tooling (C) to remove bearing cone (21). Remove bearing cone (21) from gear (5).
Repeat the procedure for the bearing cone on the opposite side of gear (5).
Illustration 14 g02661176
17. Use Tooling (C) to remove bearing cone (21). Remove bearing cone (21) from gear (7).
Repeat the procedure for the bearing cone on the opposite side of gear (7).
Illustration 15 g02661799
18. Use Tooling (D) to remove bearing cup (23). Remove bearing cup (23) from bearing cage
(1). Remove O-ring seal (24) from bearing cage (1).
Illustration 16 g01048553
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24. 19. Remove bearing cup (25) from bearing cage (9).
Illustration 17 g02662017
20. Use Tooling (E) to remove bearing cup (26). Remove bearing cup (26) from bearing cage
(3). Remove O-ring seal (27) from bearing cage (3).
Illustration 18 g02603736
21. Remove the bolt that secure cover (28). Use Tooling (F) to remove cover (28). Remove
cover (28).
Illustration 19 g02603807
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25. 22. Remove the bolt that secure bearing cage (29). Use Tooling (F) to remove bearing cage (29)
and shims (30). Remove bearing cage (29) and shims (30).
Illustration 20 g02603842
23. Remove tube (31) and gear assembly (32).
Illustration 21 g02662457
24. Use Tooling (C) to remove bearing cone (33). Remove bearing cone (33) from gear (32).
Repeat the procedure for the bearing cone on the opposite side of gear (32).
Illustration 22 g02603857
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26. 25. Remove bearing cup (34).
Illustration 23 g02604416
26. Remove bearing cage (35) and O-ring seal (36).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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27. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR EAZ
Configuration: 621H Wheel Tractor Scraper EAZ00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H
Wheel Tractor-Scrapers Power Train
Media Number -KENR9488-01 Publication Date -01/06/2013 Date Updated -01/07/2013
i04408033
Transfer Gears - Assemble - Tractor
SMCS - 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
G 1P-0510 Driver Group 1
H 8T-5096 Dial Indicator 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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28. 1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
Illustration 1 g02604416
3. Install O-ring seal (36). Lower the temperature of bearing cage (35) before installing.
Illustration 2 g02603857
4. Lower the temperature of bearing cup (34) before installing.
Illustration 3 g02662457
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29. 5. Raise the temperature of bearing cone (33). Install bearing cone (33) on gear (32). Repeat
the procedure for the bearing cone on the opposite side of gear (32).
Illustration 4 g02603842
6. Install gear assembly (32) and tube (31).
Illustration 5 g02605119
7. Install bolts that secure shims (30) and bearing cage (29) into place.
Illustration 6 g02605318
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30. 8. Position Tooling (H) in the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (32). Use a pry bar to move gear (32) up and down. Adjust shims (30)
in order to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts that
secure cover (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft)
Illustration 7 g02605121
9. Install bolts that secure cover (28) into place.
Illustration 8 g02662017
10. Install O-ring seal (27) onto bearing cage (3). Lower the temperature of bearing cup (26).
Install bearing cup (26) to bearing cage (3). Check that bearing cup (26) is seated in the bore
of bearing cage (3).
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31. Illustration 9 g01048553
11. Lower the temperature of bearing cup (25). Install bearing cup (25) to bearing cage (9).
Check that bearing cup (25) is seated in the bore of bearing cage (9).
Illustration 10 g02661799
12. Install O-ring seal (24) to bearing cage (1). Lower the temperature of bearing cup (23).
Install bearing cup (23) to bearing cage (1). Check that bearing cup (23) is seated in the bore
of bearing cage (1).
Illustration 11 g02661176
13. Raise the temperature of bearing cone (22). Install bearing cone (22) on gear (7). Repeat the
procedure for the bearing cone on the opposite side of gear (7).
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32. Illustration 12 g02660644
14. Raise the temperature of bearing cone (21). Install bearing cone (21) on gear (5). Repeat the
procedure for the bearing cone on the opposite side of gear (5).
Illustration 13 g01048548
15. Raise the temperature of bearing cone (18). Install bearing cone (18) on gear (11). Repeat
the procedure for the bearing cone on the opposite side of gear (11).
16. Position gear (20) on gear (11). Install bolts (19). Tighten bolts (19) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
Illustration 14 g01048544
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33. 17. Install bearing (17) into bearing cage (14).
Illustration 15 g00529216
18. Use Tooling (G) to install bearing (17) and bearing cage (14) to gear (15). Install bearing
(17) and bearing cage (14) until the retaining ring groove is visible. Install retaining ring
(16) to gear (15).
Illustration 16 g00529215
19. Position gear (15) and bearing cage (14) in the transfer gear case. Install bolts (13) that
secure bearing cage (14) to the transfer gear case. Tighten bolts (13) to a torque of
55 ± 10 N·m (41 ± 7 lb ft). Attach Tooling (A) and a suitable lifting device onto the transfer
gear case. The weight of the transfer gear case is approximately 340 kg (750 lb). Turn over
the transfer gear case. Remove Tooling (A).
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34. Illustration 17 g00529214
20. Lower the temperature of bearing cup (12). Use Tooling (G) to install bearing cup (12) to
the transfer gear case. Check that bearing cup (12) is seated in the bore of the transfer gear
case.
Illustration 18 g00529695
Illustration 19 g02605501
21. Position gear (11) in the transfer gear case. Install bearing cage (9) and shims (10). Install
bolts that hold bearing cage (9) in position. Tighten bolts that secure bearing cage (9) to a
torque of 55 ± 10 N·m (41 ± 7 lb ft).
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35. 22. Position Tooling (H) in the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (11). Use a pry bar to move gear (11) up and down. Adjust shims (10)
in order to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts that
secure bearing cage (9) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
Illustration 20 g02602876
23. Use Tooling (G) to install bearing cups (8) to the transfer gear case. Check that bearing cups
(8) is seated in the bore of the transfer gear case.
Illustration 21 g02603659
Illustration 22 g02605596
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36. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
37. 24. Position gear (7) in the transfer gear case. Install tube (6). Install bearing cage (1) and shims
(2). Install the bolts that hold bearing cage (1) in position. Tighten bolts to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
25. Attach Tooling (A) and a suitable lifting device to the transfer gear case. Place the transfer
gear case on wood blocks, not shown. Position Tooling (H) on the transfer gear case, as
shown. Make sure that the dial indicator is in contact with gear (7). Use a pry bar to move
gear (7) up and down. Adjust shims (2) in order to obtain an end play of 0.15 ± 0.05 mm
(0.006 ± 0.002 inch). Tighten bolts that secure bearing cage (1) to a torque of 55 ± 10 N·m
(41 ± 7 lb ft).
Illustration 23 g02605636
Illustration 24 g02605656
26. Position gear (5) in the transfer gear case. Install bearing cage (3) and shims (4). Install the
bolts that hold bearing cage (3) in position. Tighten bolts to a torque of 55 ± 10 N·m
(41 ± 7 lb ft).
27. Position Tooling (H) on the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (5). Use a pry bar to move gear (5) up and down. Adjust shims (4) in
order to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts that
secure bearing cage (3) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
End By:
a. Install the transmission oil pump.
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