The document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine used in a 442E backhoe loader. The removal process involves draining fluids, removing ancillary components attached to the head, and loosening and removing bolts. Installation is the reverse process and includes cleaning surfaces, torquing bolts to specified values, and refilling fluids. The instructions are detailed with multiple illustrations and include safety notices.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fjjksekksemm
The document provides instructions for removing and installing a cylinder head on a Caterpillar 442E backhoe loader engine. The 15-step removal process includes draining coolant, removing accessories mounted to the head, and using bolts to lift the head off the engine block. The 14-step installation begins with cleaning surfaces, installing dowels and gasket, and uses guide bolts to align the head before torquing bolts in a specific sequence.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fusjejfjksaekmm
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels to lift the cylinder head off. The installation process describes cleaning surfaces, installing dowels and gaskets, tightening bolts in a specific sequence, and reinstalling attached components. Separate sections provide instructions for removing and installing lifter groups.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...ufjjdkfkksmme
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels to lift the cylinder head off. The installation process describes cleaning surfaces, installing dowels and gaskets, tightening bolts in a specific sequence, and reinstalling attached components. Separate sections provide instructions for removing and installing lifter groups.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...ujdjfjjkskkmme
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels. For installation, the surfaces must be cleaned, dowels and bolts inspected, lubricated and tightened in the correct sequence while ensuring proper alignment. Instructions are also provided for removing and installing lifters on the engine.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fujsjefksekmfm
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels. For installation, the surfaces must be cleaned, dowels and bolts inspected, lubricated and tightened in the correct sequence while ensuring proper alignment. Instructions are also provided for removing and installing lifters on the engine.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fjjksekksemm
The document provides instructions for removing and installing a cylinder head on a Caterpillar 442E backhoe loader engine. The 15-step removal process includes draining coolant, removing accessories mounted to the head, and using bolts to lift the head off the engine block. The 14-step installation begins with cleaning surfaces, installing dowels and gasket, and uses guide bolts to align the head before torquing bolts in a specific sequence.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fusjejfjksaekmm
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels to lift the cylinder head off. The installation process describes cleaning surfaces, installing dowels and gaskets, tightening bolts in a specific sequence, and reinstalling attached components. Separate sections provide instructions for removing and installing lifter groups.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...ufjjdkfkksmme
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels to lift the cylinder head off. The installation process describes cleaning surfaces, installing dowels and gaskets, tightening bolts in a specific sequence, and reinstalling attached components. Separate sections provide instructions for removing and installing lifter groups.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...ujdjfjjkskkmme
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels. For installation, the surfaces must be cleaned, dowels and bolts inspected, lubricated and tightened in the correct sequence while ensuring proper alignment. Instructions are also provided for removing and installing lifters on the engine.
Caterpillar cat 442 e backhoe loader (prefix pcr) service repair manual (pcr0...fujsjefksekmfm
This document provides instructions for removing and installing a cylinder head on a Caterpillar C4.4 engine. The removal process involves draining coolant, removing various attached components, and loosening and removing bolts and dowels. For installation, the surfaces must be cleaned, dowels and bolts inspected, lubricated and tightened in the correct sequence while ensuring proper alignment. Instructions are also provided for removing and installing lifters on the engine.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case. The assembly process describes 20 steps to reinstall the components in the reverse order and adjust shims to achieve the proper gear end play. Tools and torque specifications are provided for each step.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It describes 32 steps to disassemble the torque converter by removing various components like the retarder rotor, carrier, housing assembly, gears, seals, and bearings. It then describes 31 steps for reassembling the torque converter by reversing the disassembly process and noting requirements like specific torque values for fasteners. The document is intended to guide maintenance technicians in properly servicing the power train of the 627G Wheel Scraper.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It describes 32 steps to disassemble the torque converter by removing various components like the retarder rotor, carrier, housing assembly, gears, seals and bearings. It then describes 31 steps for reassembling the torque converter by reversing the disassembly process and noting requirements like specific torque values for fasteners. The overall purpose is to repair or replace components of the torque converter as needed.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case. The assembly process describes 20 steps to reinstall the components in the reverse order and adjust shims to achieve the proper gear end play. Tools and torque specifications are provided for each step.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It describes 32 steps to disassemble the torque converter by removing various components like the retarder rotor, carrier, housing assembly, gears, seals, and bearings. It then describes 31 steps for reassembling the torque converter by reversing the disassembly process and noting requirements like specific torque values for fasteners. The document is intended to guide maintenance technicians in properly servicing the power train of the 627G Wheel Scraper.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It describes 32 steps to disassemble the torque converter by removing various components like the retarder rotor, carrier, housing assembly, gears, seals and bearings. It then describes 31 steps for reassembling the torque converter by reversing the disassembly process and noting requirements like specific torque values for fasteners. The overall purpose is to repair or replace components of the torque converter as needed.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442E BACKHOE LOADER PCR
Configuration: 442E Backhoe Loader PCR00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763492
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Remove the injectors. Refer to Disassembly and Assembly, "Injector - Remove".
c. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly
Manual, "Rocker Shaft and Pushrod - Remove".
d. Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on wires and on all tube
assemblies for installation purposes. Plug all hose assemblies and tube assemblies. This helps to
prevent fluid loss and this helps to keep contaminants from entering the system.
1. If the alternator bracket is mounted on the cylinder head, remove the alternator. Refer to
Disassembly and Assembly, " Alternator - Remove".
2. If the fuel priming pump and the fuel filter base are mounted on the cylinder head, remove
the fuel priming pump and the fuel filter base. Refer to Disassembly and Assembly, "Fuel
Priming Pump and Fuel Filter Base - Remove and Install".
3. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change"
for the correct draining procedure.
4. Disconnect the upper radiator hose from the water temperature regulator housing.
5. If necessary, remove the air hose from the inlet connection.
Illustration 1 g01344073
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4. 6. Disconnect the harness assembly from sensor (1).
7. Remove bolts (2). Remove bypass tube (3) from the cylinder head. Remove O-ring seals (4)
and (5).
Illustration 2 g01323622
Typical example
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5. Illustration 3 g01352264
Sequence for tightening the bolts for the cylinder head
8. Gradually loosen bolts (6) in the reverse numerical order to the sequence that is shown in
Illustration 3.
Note: Follow the correct sequence in order to help prevent distortion of the cylinder head.
9. Remove bolts (6) from cylinder head (7).
Note: The bolts are two different lengths. Note the positions of the different bolts.
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6. Illustration 4 g01323631
Typical example
10. Attach a suitable lifting device (8) to cylinder head (7). Support the weight of the cylinder
head. The weight of the cylinder head is approximately 56 kg (124 lb).
Note: It is advisable to use a spreader bar during the lifting operation in order to distribute
the weight of the cylinder head .
11. Use lifting device (8) to carefully lift cylinder head (7) off the cylinder block.
Note: Do not use a lever to separate the cylinder head from the cylinder block. Take care
not to damage the machined surfaces of the cylinder head during the removal procedure.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
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7. Illustration 5 g01323639
Typical example
12. Remove cylinder head gasket (10).
13. Note the position of dowels (9) in the cylinder block. Do not remove the dowels unless the
dowels are damaged.
14. If necessary, remove the sensor from cylinder head.
15. If necessary, remove the water temperature regulator from the cylinder head. Refer to
Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 2 14:56:02 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442E BACKHOE LOADER PCR
Configuration: 442E Backhoe Loader PCR00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763493
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M16 by 115mm)
2
B - Straight Edge 1
C 8T-3052 Degree Wheel 1
D 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block. Do not
damage the mating surfaces of the cylinder head or the cylinder block. Ensure that no debris
enters the cylinder bores, the coolant passages, or the lubricant passages.
2. Inspect the mating surface of the cylinder head for distortion. Refer to Specifications,
"Cylinder Head" for more information.
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9. Illustration 1 g01324063
Typical example
3. Inspect dowels (9) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 1.
5. Align cylinder head gasket (10) with Tooling (A) and with dowels (9). Install the cylinder
head gasket onto the cylinder block.
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10. Illustration 2 g01323631
Typical example
6. Use a suitable lifting device (8) to lift the cylinder head. The weight of the cylinder head is
approximately 56 kg (124 lb).
Note: It is advisable to use a spreader bar during the lifting operation in order to distribute
the weight of the cylinder head.
7. Use Tooling (A) to align cylinder head (7) with the cylinder block. Install the cylinder head
to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto dowels (9).
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11. Illustration 3 g01324064
8. Clean bolts (6). Follow Steps 8.a and 8.b for the procedure to inspect the bolts.
a. Check the length of the bolts.
b. Use Tooling (B) in order to check the threads of the bolts. Refer to Illustration 3.
Replace any bolts that show visual reduction in the diameter of the thread over length
(Y).
9. Lubricate the threads and the shoulder of bolts (6) with clean engine oil.
10. Remove Tooling (A).
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12. Illustration 4 g01323622
11. Install bolts (6) to cylinder head (7).
Note: There are two different lengths of bolts (6) for cylinder head (7). Install longer bolts
in position (X) in the cylinder head.
Illustration 5 g01352300
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13. Sequence for tightening the bolts for cylinder head
12. Tighten bolts (6) to a torque of 50 N·m (37 lb ft) in the sequence that is shown in
Illustration 5.
13. Tighten bolts (6) to a torque of 100 N·m (74 lb ft) in the sequence that is shown in
Illustration 5.
Illustration 6 g01352369
(A) Short bolts
(B) Long bolts
14. Use Tooling (C) to turn bolts (6) through an additional angle in the sequence that is shown
in Illustration 5.
Turn the long bolts through 270 degrees.
Turn the short bolts through 225 degrees.
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14. Illustration 7 g01344073
15. Install new O-ring seals (4) and (5) to bypass tube (3). Use Tooling (D) in order to lubricate
O-ring seal (5). Install the bypass tube to the cylinder head. Install bolts (2). Ensure that any
brackets that are secured by the bolts are installed in the correct position. Tighten the bolts
to a torque of 22 N·m (16 lb ft).
16. Connect the harness assembly to sensor (1).
17. If the alternator bracket is mounted on the cylinder head, Install the alternator. Refer to
Disassembly and Assembly, " Alternator - Remove".
18. Install the injectors. Refer to Disassembly and Assembly, "Injector - Install".
19. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install".
20. If the fuel priming pump and the fuel filter base are mounted on the cylinder head, install
the fuel priming pump and the fuel filter base. Refer to Disassembly and Assembly, "Fuel
Priming Pump and Fuel Filter Base - Remove and Install".
21. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
22. If necessary, install the air hose to the inlet connection.
23. If necessary, install the water temperature regulator housing to the cylinder head. Refer to
Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install".
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15. 24. Connect the upper radiator hose to the water temperature regulator housing .
25. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct filling procedure.
26. If necessary, fill the engine oil pan to the correct level. Refer to Operation and Maintenance
Manual, "Engine Oil Level - Check".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 2 14:56:59 UTC+0800 2019
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16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442E BACKHOE LOADER PCR
Configuration: 442E Backhoe Loader PCR00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763496
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6198 Crankshaft Turning Tool 1
B 1U-7262 Telescoping Magnet 1
Start By:
a. If the engine is equipped with a balancer, remove the balancer. Refer to Disassembly and
Assembly, "Balancer - Remove". If the engine is not equipped with a balancer, remove the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access
to lifters (1).
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17. Illustration 1 g01340518
Typical example
2. Use Tooling (B) in order to remove lifters (1).
Note: Make a temporary identification mark on each lifter in order to identify the correct
location.
3. Repeat Steps 1 and 2 in order to remove the remaining lifters.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6198 Crankshaft Turning Tool 1
B 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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18. It is strongly recommended that all lifters should be replaced when a
new camshaft is installed.
1. Clean the lifters. Follow Steps 1.a through 1.c in order to inspect the lifters. Replace lifters
that are worn or damaged.
a. Inspect the seat of the pushrod in the lifter for visual wear or damage.
b. Inspect the shank of the lifter for wear or damage. Refer to Specifications, "Lifter
Group" for more information.
c. Inspect the face of the lifter that runs on the camshaft for visual wear or damage.
2. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft. Rotate the crankshaft
to access to the cylinder block in order to install lifters (1).
3. Lubricate lifters (1) with clean engine oil.
Illustration 2 g01340518
Typical example
4. Use Tooling (B) to install lifters (1) to the cylinder block. Ensure that used lifters are
installed in the correct location.
Note: The lifters should be free to rotate.
5. Repeat Steps 1 and 4 in order to install the remaining lifters.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
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19. b. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly and
Assembly, "Balancer - Install". If the engine is not equipped with a balancer, install the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 2 14:57:56 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442E BACKHOE LOADER PCR
Configuration: 442E Backhoe Loader PCR00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763498
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the rockershaft and pushrods. Refer to Disassembly and Assembly, "Rocker shaft
and Pushrod - Remove".
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. The engine should be mounted on a suitable stand and placed in the inverted position.
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21. Illustration 1 g01266056
Typical example
2. Remove thrust washer (1) from the cylinder block. Do not remove dowel (2) from the
cylinder block unless the dowel is damaged.
Note: The thrust washer can have one or two slots (X).
Illustration 2 g01266057
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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22. 3. Carefully remove camshaft (3) from the cylinder block.
4. Do not remove key (4) from camshaft (3) unless the key is damaged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the camshaft and the thrust washer. Inspect the camshaft and the thrust washer for
wear and for damage. Refer to Specifications, "Camshaft" for more information. Replace
any components that are worn or damaged.
2. Clean the camshaft bearing in the cylinder block. Inspect the camshaft bearing for wear and
for damage. Refer to Specifications, "Camshaft Bearings" for more information. If
necessary, replace the camshaft bearing. Refer to Disassembly and Assembly, "Camshaft
Bearing - Remove and Install".
NOTICE
It is strongly recommended that all lifters should be replaced when a
new camshaft is installed.
3. Inspect the lifters for wear and for damage. Refer to Specifications, "Lifter Group" for more
information. Replace any worn lifters or any damaged lifters. Refer to Disassembly and
Assembly, "Lifter Group - Remove and install".
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23. Illustration 3 g01266057
4. If necessary, install a new key (4) to camshaft (3).
5. Lubricate the bearing surfaces of camshaft (3) and lubricate the lobes of the camshaft with
clean engine oil.
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
6. Carefully install camshaft (3) into the cylinder block.
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24. Illustration 4 g01266056
Typical example
7. Lubricate the thrust washer with clean engine oil. Align slot (X) in thrust washer (1) with
dowel (2) in the cylinder block. Install thrust washer (1) into the recess in the cylinder
block.
Note: The thrust washer can have one or two slots.
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the rockershaft and pushrods. Refer to Disassembly and Assembly, "Rocker shaft and
Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 2 14:58:52 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442E BACKHOE LOADER PCR
Configuration: 442E Backhoe Loader PCR00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763499
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 230-6283 Timing Pin (Crankshaft) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top
center position on the compression stroke. Refer to Systems Operation, Testing and
Adjusting, "Finding Top Centre Position for No.1 Piston".
Illustration 1 g01255712
Typical example
2. Install Tooling (B) through hole (X) in camshaft gear (1) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position.
3. Install Tooling (C) into hole (Y) in the front housing. Use Tooling (C) in order to lock the
crankshaft in the correct position.
Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the
crankshaft during repairs.
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