The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the direct drive transmission, including removing gears, bearings, shafts, and housing components. It then lists steps for assembling the transmission components in reverse order. Tables provide lists of required tools for the job.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts from the top and sides of the housing and lifting it off using lifting brackets. Reinstallation involves cleaning mating surfaces, placing the housing on the cylinder block, and reinstalling the mounting bolts with the specified torque. Instructions are also provided for removing and installing the crankshaft rear seal and flywheel.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and securing it with mounting bolts. Tools including link brackets and lifting devices are listed.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening bolts to specifications.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f7usuejkdkddm3
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tooling. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Precise positioning and cleaning of parts is emphasized to ensure proper installation. Various specialty tools are listed to facilitate removal and installation
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts, lifting the flywheel off, and potentially removing a ring gear. For the crankshaft rear seal, it differentiates between engines with 14-bolt and 10-bolt housings and explains cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The steps are:
1. Use a drill bit to drill out the lock tabs of the seal.
2. Pry the seal out of the housing with a seal removal tool.
3. Inspect the seal bore and remove any debris before installing the new seal.
Caterpillar Cat 345D L Excavator (Prefix RGG) Service Repair Manual (RGG00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and pins. It then lists 31 steps for assembly, installing components like seals, spacers, washers, and plugs in reverse order of disassembly. Tools required are listed in tables. Cautions are provided about cleanliness, contamination, misassembly, and applying lubricant to parts.
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This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
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The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts from the top and sides of the housing and lifting it off using lifting brackets. Reinstallation involves cleaning mating surfaces, placing the housing on the cylinder block, and reinstalling the mounting bolts with the specified torque. Instructions are also provided for removing and installing the crankshaft rear seal and flywheel.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and securing it with mounting bolts. Tools including link brackets and lifting devices are listed.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening bolts to specifications.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f7usuejkdkddm3
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
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- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
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2. Pry the seal out of the housing with a seal removal tool.
3. Inspect the seal bore and remove any debris before installing the new seal.
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2. Shutdown SIS
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Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01380368
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 1
C 9S-9152 Puller Assembly 1
C 5F-7465 Puller 1
C 3/8inch x 6inch Bolt 2
D 4C-3652 Spring Compressor 1
E 1U-6405 Puller 1
F 4C-3802 Puller 1
G 8H-0663 Puller 1
G 5F-7465 Puller 1
H 8B-7551 Puller 1
H 6V-3010 Puller 1
I 137-8102 Spring Compressor 1
J 4C-3089 Puller 1
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3. K 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00728888
1. Install transmission (1) on tooling (A) .
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4. Illustration 2 g00728895
2. Remove Implement pump drive shaft (2) from transmission (1) .
Illustration 3 g00728902
3. Remove plug (3). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 4 g00728906
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5. 4. Remove bolt (6), washer (5), and yoke (4) .
Illustration 5 g00728913
5. Attach tooling (B) to case (7). Attach a suitable lifting device to tooling (B). Remove
fourteen bolts (8). Remove case (7) from the transmission. The weight of case (7) is 42 kg
(94 lb).
(Direct Drive) Output Shaft (Front)
Illustration 6 g00728940
1. Remove front output shaft (9) .
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6. Illustration 7 g00728943
2. Use tooling (C) in order to remove bearing cone (10) .
Illustration 8 g00728944
3. Use tooling (E) in order to remove bearing cone (11) and gear (12) .
Illustration 9 g00728945
4. Remove two roller bearings (13), spacer (14), needle bearing (15), and thrust washer (16) .
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7. Illustration 10 g00728948
5. Remove retainer (17) and clutch pack (18) .
Illustration 11 g00728950
6. Use a suitable press and tooling (D) in order to compress spring (19). Use tooling (K) in
order to remove snap ring (20) .
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8. Illustration 12 g00728952
7. Remove snap ring (20), retainer (21), and spring (19) .
Illustration 13 g00728953
8. Release piston (22) by blowing shop air into the lube passage, as shown.
Illustration 14 g00729060
9. Use a seal pick in order to remove the seals from piston (22) .
(Direct Drive) Output Shaft (Rear)
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9. Illustration 15 g00729062
1. Remove screws (24) from each of the gearshift rods (23) .
Illustration 16 g00729064
2. Remove plug (25) .
Illustration 17 g00729196
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10. 3. Remove plug (25), O-ring (26), two springs (27), and three balls (28). Remove two gearshift
rods (23) from shift forks (29) .
Illustration 18 g00729197
4. Use tooling (E) in order to remove bearing (30), gear (31), and gear (32) .
Illustration 19 g00729198
5. Remove bearings (33), spacer (34), and synchronizer (35) .
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11. Illustration 20 g00729199
6. Use tooling (F) in order to remove bearing (36) and gear (37). Remove synchronizer (38) .
Illustration 21 g00729200
7. Use tooling (K) in order to remove snap ring (39). Remove gear (40) and housing (41) .
Illustration 22 g00729201
8. Use tooling (E) in order to remove gear (42) .
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12. (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
Illustration 23 g00729202
2. Use tooling (G) in order to remove bearings (43) and (44) .
(Direct Drive) Reverse Shaft
1. Remove the reverse shaft by hand for disassembly.
Illustration 24 g00729204
2. Use tooling (G) in order to remove bearings (45) and (46) .
(Direct Drive) Input Shaft
1. Remove the input shaft by hand for disassembly.
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13. Illustration 25 g00729207
2. Use tooling (H) in order to remove bearing (47) .
Illustration 26 g00729208
3. Use tooling (K) in order to remove snap ring (48). Remove spacer (49), needle bearing (50),
and gear (51) .
Illustration 27 g00729210
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14. 4. Remove retainer (52) and clutch pack (53) .
Illustration 28 g00729213
5. Use tooling (I) and a suitable press in order to compress spring (55). Use tooling (K) in
order to remove snap ring (54). Remove the retainer and spring (55) .
Illustration 29 g00729257
6. Release piston (56) by blowing shop air into the lube passage, as shown.
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15. Illustration 30 g00729258
7. Use a seal pick in order to remove the seals from piston (56) .
Illustration 31 g00729260
8. Use tooling (J) in order to remove bearing (57) and gear (58) .
Illustration 32 g00729261
9. Remove gear (59) from the clutch pack.
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16. 10. Repeat Steps 4 through 7 for the remainder of the input shaft.
Transmission Case
Illustration 33 g00729262
Note: Record the measurement and placement of the shims behind the bearing cups in order
to aid in assembly.
1. Remove bearing cups (60), (61), (62), (63), and (64) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 10 22:48:12 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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18. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
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21. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
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