This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists over 30 detailed steps for disassembling the various components of the transmission, including the front and rear output shafts, input shaft, gears, bearings, and case. It also lists notes and steps for cleaning and reassembling the transmission components.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...f7usueijdkdmm3e
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the component locations and tooling. Proper safety practices like fluid containment are noted.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean from contaminants. Diagrams illustrate the components and numbered steps in the procedures.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...f7usueijdkdmm3e
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components like hoses and electrical connections, and removing mounting hardware. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual and focuses on a specific model, engine, and component.
This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack and load leveling beam to lift the heavy engine. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This service repair manual provides instructions for installing an engine on a 416F2 Backhoe Loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
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This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
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The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
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This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
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The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
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3. Reinstalling the flywheel to complete the process.
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Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01380368
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 1
C 9S-9152 Puller Assembly 1
C 5F-7465 Puller 1
C 3/8inch x 6inch Bolt 2
D 4C-3652 Spring Compressor 1
E 1U-6405 Puller 1
F 4C-3802 Puller 1
G 8H-0663 Puller 1
G 5F-7465 Puller 1
H 8B-7551 Puller 1
H 6V-3010 Puller 1
I 137-8102 Spring Compressor 1
J 4C-3089 Puller 1
1/15
442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine(...
2019/11/10
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3. K 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00728888
1. Install transmission (1) on tooling (A) .
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4. Illustration 2 g00728895
2. Remove Implement pump drive shaft (2) from transmission (1) .
Illustration 3 g00728902
3. Remove plug (3). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 4 g00728906
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5. 4. Remove bolt (6), washer (5), and yoke (4) .
Illustration 5 g00728913
5. Attach tooling (B) to case (7). Attach a suitable lifting device to tooling (B). Remove
fourteen bolts (8). Remove case (7) from the transmission. The weight of case (7) is 42 kg
(94 lb).
(Direct Drive) Output Shaft (Front)
Illustration 6 g00728940
1. Remove front output shaft (9) .
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6. Illustration 7 g00728943
2. Use tooling (C) in order to remove bearing cone (10) .
Illustration 8 g00728944
3. Use tooling (E) in order to remove bearing cone (11) and gear (12) .
Illustration 9 g00728945
4. Remove two roller bearings (13), spacer (14), needle bearing (15), and thrust washer (16) .
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7. Illustration 10 g00728948
5. Remove retainer (17) and clutch pack (18) .
Illustration 11 g00728950
6. Use a suitable press and tooling (D) in order to compress spring (19). Use tooling (K) in
order to remove snap ring (20) .
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8. Illustration 12 g00728952
7. Remove snap ring (20), retainer (21), and spring (19) .
Illustration 13 g00728953
8. Release piston (22) by blowing shop air into the lube passage, as shown.
Illustration 14 g00729060
9. Use a seal pick in order to remove the seals from piston (22) .
(Direct Drive) Output Shaft (Rear)
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9. Illustration 15 g00729062
1. Remove screws (24) from each of the gearshift rods (23) .
Illustration 16 g00729064
2. Remove plug (25) .
Illustration 17 g00729196
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10. 3. Remove plug (25), O-ring (26), two springs (27), and three balls (28). Remove two gearshift
rods (23) from shift forks (29) .
Illustration 18 g00729197
4. Use tooling (E) in order to remove bearing (30), gear (31), and gear (32) .
Illustration 19 g00729198
5. Remove bearings (33), spacer (34), and synchronizer (35) .
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11. Illustration 20 g00729199
6. Use tooling (F) in order to remove bearing (36) and gear (37). Remove synchronizer (38) .
Illustration 21 g00729200
7. Use tooling (K) in order to remove snap ring (39). Remove gear (40) and housing (41) .
Illustration 22 g00729201
8. Use tooling (E) in order to remove gear (42) .
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12. (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
Illustration 23 g00729202
2. Use tooling (G) in order to remove bearings (43) and (44) .
(Direct Drive) Reverse Shaft
1. Remove the reverse shaft by hand for disassembly.
Illustration 24 g00729204
2. Use tooling (G) in order to remove bearings (45) and (46) .
(Direct Drive) Input Shaft
1. Remove the input shaft by hand for disassembly.
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13. Illustration 25 g00729207
2. Use tooling (H) in order to remove bearing (47) .
Illustration 26 g00729208
3. Use tooling (K) in order to remove snap ring (48). Remove spacer (49), needle bearing (50),
and gear (51) .
Illustration 27 g00729210
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14. 4. Remove retainer (52) and clutch pack (53) .
Illustration 28 g00729213
5. Use tooling (I) and a suitable press in order to compress spring (55). Use tooling (K) in
order to remove snap ring (54). Remove the retainer and spring (55) .
Illustration 29 g00729257
6. Release piston (56) by blowing shop air into the lube passage, as shown.
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15. Illustration 30 g00729258
7. Use a seal pick in order to remove the seals from piston (56) .
Illustration 31 g00729260
8. Use tooling (J) in order to remove bearing (57) and gear (58) .
Illustration 32 g00729261
9. Remove gear (59) from the clutch pack.
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16. 10. Repeat Steps 4 through 7 for the remainder of the input shaft.
Transmission Case
Illustration 33 g00729262
Note: Record the measurement and placement of the shims behind the bearing cups in order
to aid in assembly.
1. Remove bearing cups (60), (61), (62), (63), and (64) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 10 22:48:12 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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18. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
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21. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
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