The document provides instructions for servicing a Caterpillar 438C backhoe loader, including:
1) Procedures for assembling an alternator, including cleaning parts, connecting wires, and installing components like the rectifier, stator, and rotor.
2) Details about Caterpillar 3054 engines, including specifications for Type 1 and Type 2 engines.
3) Steps for removing and installing a fuel filter base, such as disconnecting fuel lines, removing mounting bolts, and reconnecting lines when complete.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjskekmsemmwe
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjjsefkksemme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...udfjjjskekdme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...uudujjfjskkkdm
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fujsjexswfksekmfm
This document provides instructions for servicing an alternator and 3054 engine. It begins with assembly instructions for an alternator, including connecting leads, installing bearings and frames. It then describes the design of Type 1 and Type 2 3054 engines, including specifications, valve layouts and rotation directions. Finally, it provides steps for removing a fuel filter base, including disconnecting fuel lines and removing mounting bolts.
This document provides instructions for servicing an alternator on a Caterpillar 438C BACKHOE LOADER. It describes the 8 step assembly procedure which includes cleaning parts, connecting leads, installing bearings and brackets, and attaching the fan and pulley. Safety precautions are mentioned, such as ensuring cleanliness to prevent problems. Removal and installation of the fuel filter base on a 3054 Caterpillar engine is also outlined in 7 steps involving disconnecting and capping fuel lines.
The document provides instructions for servicing an alternator and engine. It describes in detail how to disassemble and assemble the alternator, including removing the rectifier and stator, installing the rotor, and reassembling components. It also summarizes the specifications and components of Type 1 and Type 2 engine designs, and provides steps for removing and installing the fuel filter base.
The document provides instructions for servicing an alternator and engine. It describes in detail how to disassemble and assemble the alternator, noting the importance of cleanliness. It also provides an overview of two engine types, including specifications and diagrams of cylinder and valve layout. Procedures are given for removing and installing the fuel filter base.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjskekmsemmwe
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjjsefkksemme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...udfjjjskekdme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...uudujjfjskkkdm
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fujsjexswfksekmfm
This document provides instructions for servicing an alternator and 3054 engine. It begins with assembly instructions for an alternator, including connecting leads, installing bearings and frames. It then describes the design of Type 1 and Type 2 3054 engines, including specifications, valve layouts and rotation directions. Finally, it provides steps for removing a fuel filter base, including disconnecting fuel lines and removing mounting bolts.
This document provides instructions for servicing an alternator on a Caterpillar 438C BACKHOE LOADER. It describes the 8 step assembly procedure which includes cleaning parts, connecting leads, installing bearings and brackets, and attaching the fan and pulley. Safety precautions are mentioned, such as ensuring cleanliness to prevent problems. Removal and installation of the fuel filter base on a 3054 Caterpillar engine is also outlined in 7 steps involving disconnecting and capping fuel lines.
The document provides instructions for servicing an alternator and engine. It describes in detail how to disassemble and assemble the alternator, including removing the rectifier and stator, installing the rotor, and reassembling components. It also summarizes the specifications and components of Type 1 and Type 2 engine designs, and provides steps for removing and installing the fuel filter base.
The document provides instructions for servicing an alternator and engine. It describes in detail how to disassemble and assemble the alternator, noting the importance of cleanliness. It also provides an overview of two engine types, including specifications and diagrams of cylinder and valve layout. Procedures are given for removing and installing the fuel filter base.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
The document provides instructions for servicing various components of a Caterpillar 428C BACKHOE LOADER including:
1) Alternator assembly which describes cleaning parts, connecting stator leads to the rectifier, installing various components like the rectifier, stator, rear bearing and securing it with screws.
2) Engine specifications for Type 1 and Type 2 engines including bore, stroke, cylinder arrangement and valve details.
3) Fuel filter base removal and installation steps which include disconnecting fuel lines, removing bolts, draining the filter and reinstalling components in reverse order.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to contain fuel. Then it describes removing two bolts and the fuel transfer pump assembly. Cleanliness is emphasized when removing and installing parts to prevent contaminating the fuel system.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...udfdesd
This document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by noting the importance of cleanliness and containing fluids. The steps then describe:
1) Disconnecting the fuel supply and return lines from the pump
2) Removing two bolts to release the pump
3) Cleaning the pump mounting surfaces before installing a new pump
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...fujsjfkkskefsme
This document provides instructions for servicing an alternator and 3054 engine. It describes:
1. The alternator assembly procedure involving cleaning parts, connecting leads, installing components like the rectifier and rotor, and attaching the pulley.
2. Details about Type 1 and Type 2 3054 engine designs, including cylinder arrangements, specifications, and valve locations.
3. The procedure to remove a fuel filter base, which involves disconnecting fuel lines and removing mounting bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D6N track-type tractor. It describes removing the final drive, steering clutch, and brake as separate components. It then details each step to disassemble the steering clutch and brake parts and housing. The corresponding assembly instructions are also provided, with notes on cleaning parts and installing components in reverse order of disassembly.
This document provides instructions for disassembling and assembling the front axle components of a M318C Wheeled Excavator, including:
1) Removing components like the carrier housing, planetary gears, discs, plates, and seals.
2) Instructions specify required tools and safety precautions.
3) Reassembly involves cleaning parts, pressing in bearings and seals at the proper temperatures, and torquing nuts to specific settings with torque wrenches.
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This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
The document provides instructions for servicing various components of a Caterpillar 428C BACKHOE LOADER including:
1) Alternator assembly which describes cleaning parts, connecting stator leads to the rectifier, installing various components like the rectifier, stator, rear bearing and securing it with screws.
2) Engine specifications for Type 1 and Type 2 engines including bore, stroke, cylinder arrangement and valve details.
3) Fuel filter base removal and installation steps which include disconnecting fuel lines, removing bolts, draining the filter and reinstalling components in reverse order.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to contain fuel. Then it describes removing two bolts and the fuel transfer pump assembly. Cleanliness is emphasized when removing and installing parts to prevent contaminating the fuel system.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...udfdesd
This document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by noting the importance of cleanliness and containing fluids. The steps then describe:
1) Disconnecting the fuel supply and return lines from the pump
2) Removing two bolts to release the pump
3) Cleaning the pump mounting surfaces before installing a new pump
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...fujsjfkkskefsme
This document provides instructions for servicing an alternator and 3054 engine. It describes:
1. The alternator assembly procedure involving cleaning parts, connecting leads, installing components like the rectifier and rotor, and attaching the pulley.
2. Details about Type 1 and Type 2 3054 engine designs, including cylinder arrangements, specifications, and valve locations.
3. The procedure to remove a fuel filter base, which involves disconnecting fuel lines and removing mounting bolts.
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The document provides instructions for disassembling and assembling the steering clutch and brake of a D6N track-type tractor. It describes removing the final drive, steering clutch, and brake as separate components. It then details each step to disassemble the steering clutch and brake parts and housing. The corresponding assembly instructions are also provided, with notes on cleaning parts and installing components in reverse order of disassembly.
This document provides instructions for disassembling and assembling the front axle components of a M318C Wheeled Excavator, including:
1) Removing components like the carrier housing, planetary gears, discs, plates, and seals.
2) Instructions specify required tools and safety precautions.
3) Reassembly involves cleaning parts, pressing in bearings and seals at the proper temperatures, and torquing nuts to specific settings with torque wrenches.
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists required tools and presents step-by-step procedures with illustrations. The disassembly process involves removing over 20 individual parts including plates, discs, pistons, seals, gears, and bearings. The assembly section provides instructions for installing these parts in reverse order and specifies torque specifications and lubrication requirements. Proper cleaning and inspection of parts is emphasized before assembly.
The document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps to disassemble components such as valves, springs, seals, pistons, and shafts. It then lists 39 steps for reassembling these components in reverse order. Precision cleaning is important at each step to prevent contaminants from damaging parts. Tools include retaining ring pliers, a slide hammer puller, bearing pullers, and link brackets. Cautions are provided for parts under spring pressure.
The document provides instructions for disassembling a piston pump used in a wheeled excavator. It lists 49 steps to fully disassemble the pump and its components. These include removing bolts, hoses, gears, plates, valves, springs, pistons, seals, and other internal parts. Detailed illustrations accompany each step to show how to access and remove the individual parts in the correct order. Safety notices are included to warn of potential hazards like stored energy in springs.
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The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, housings, gears, seals, and bearings. It then lists 27 steps for assembly that involve cleaning, inspecting, applying lubricants, and reinstalling components in reverse order while precisely measuring clearances and torque specifications. The purpose is to repair or replace parts while properly reassembling the rear axle.
This document provides instructions for disassembling and assembling the swing drive of an M316C wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive housing. The assembly procedure similarly uses tools to install the parts in reverse order, noting that bearings and seals must be heated or cooled as needed and lubricated before installation. Precise torques are specified for tightening critical nuts to properly set bearing preloads.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and orientation of parts. Tools required are also listed. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear.
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, brake discs, bearings and seals. Corresponding assembly instructions are also provided, with details on cleaning, lubricating and setting clearance for components like the brake discs. The goal is to properly disassemble and reassemble the rear axle transmission and brake system.
This document provides disassembly and assembly instructions for the piston pump (swing) on an M315D2 Wheeled Excavator. The disassembly instructions list 49 steps to fully disassemble the pump down to its individual components. This includes removing gears, seals, springs, pistons, barrels and other parts. The assembly section then lists the 49 steps in reverse order with notes on proper installation of parts and using the correct tools. Safety warnings are provided throughout regarding releasing spring pressures and containing hydraulic fluids.
The document provides instructions for disassembling and assembling the front axle of a M313D wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, ring gear housing, brake discs, bearings and seals. Similarly, it provides detailed steps for reassembling these components in reverse order and notes precautions to take regarding pressurized fluids and spring forces.
This document provides instructions for disassembling and assembling the front and rear axles of a M322D wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components such as carrier housings, planetary gears, bearings, seals, and brake discs. Precautions are provided regarding contained fluids and released spring forces.
The document provides disassembly instructions for the final drive carriers, hubs, and brakes of the rear and front axles of a M322D MH Wheeled Excavator. It lists the required tools and presents a 22-step procedure for disassembling the rear axle components and a 21-step procedure for the front axle. Pictures accompany each step to illustrate the parts and their removal process.
This document provides instructions for disassembling and assembling the front and rear axles of a M322D MH wheeled excavator. It details removing over 20 individual components of the axles including carriers, hubs, brakes, gears, seals, bearings and fasteners. Precautions are given for draining fluids and releasing spring pressure. Required specialty tools are listed for tasks like removing retaining rings and pulling bearings.
This document provides disassembly instructions for the front and rear axles, carriers, hubs, and brakes of an M322C wheeled excavator. The front axle disassembly procedure involves 41 steps to remove components like the carrier housing, planetary gears, ring gear assembly, hub assembly, and spindle bearings. The rear axle disassembly involves 27 steps including removing the brake drum, gear assemblies, axle, hub assembly, dust shield, brake assembly, and spindle. Detailed illustrations are provided to assist with each removal step, and the required tools are listed.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the swing drive components. This includes removing retaining rings, springs, discs, plates, seals, bearings, and gears. It then provides 29 steps for reassembling the swing drive components in reverse order. Precautions and special tools required are listed. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves removing 28 parts from the swing drive assembly including discs, plates, pistons, seals, gears, and bearings. The assembly procedure describes installing these same parts in reverse order and includes steps to properly set bearing preloads using torque specifications. Tools required include various drivers, pliers, pullers, and sockets.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
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At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
Alternator - Bosch K1/N1
Media Number -SENR3685-02 Publication Date -01/09/2013 Date Updated -16/09/2013
i05064230
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause problems in the future. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement.
Illustration 1 g03230839
(1) Rectifier
(2) Stator
1. Connect and solder the stator leads to the positive (+) diodes of rectifier (1) .
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3. Illustration 2 g03230840
(1) Rectifier
(2) Stator
(3) Position wave washer
2. Position the insulators on the rectifier terminal studs. Position rectifier (1), and stator (2)
into the rear frame, and install the three screws. Install the terminal insulators, washers, and
nuts. Position wave washer (3) into the bearing bore of the rear frame.
Illustration 3 g03230842
(4) Rear bearing
(5) Slip ring
3. Install slip ring (5) on the rotor. Connect and solder the rotor leads to the slip ring (5). Install
rear bearing (4) .
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4. Illustration 4 g03230845
(6) Bearing cover
(7) Spacer
(8) Front bearing
4. Install bearing cover (6), front bearing (8), and spacer (7) on the rotor.
Illustration 5 g03230846
(9) Rotor
5. Install rotor (9) and the four screws into the front frame.
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5. Illustration 6 g03230848
(10) Stator assembly
(11) Rotor assembly
6. Assemble front frame and rotor assembly (11) into rear frame and stator assembly (10).
Make sure that the wave washer is fixed in the rear frame bearing bore. Align the front and
rear frame marks made at disassembly for correct assembly. Install the four screws.
Illustration 7 g03230896
(12) Pulley
(13) Fan
7. Install the key, fan (13), pulley (12), washer, and pulley nut. Tighten the nut to a torque of:
3E-7295 Charging Alternator Gp, and 9X-0341 Charging Alternator Gp ... 70 ± 5 N·m (52
± 4 lb ft)
8C-5535 Charging Alternator Gp, 7T-2876 Charging Alternator Gp, 2Y-4212 Charging
Alternator Gp, and 2Y-8310 Charging Alternator Gp ... 35 ± 10 N·m (26 ± 7 lb ft)
9W-3043 Charging Alternator Gp ... 50 ± 5 N·m (37 ± 4 lb ft)
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6. Illustration 8 g03230899
(14) Capacitor lead
(15) Regulator
8. Install the capacitor and connect capacitor lead (14) to the back of the alternator.
9. Install regulator (15) .
End By: Install the alternator on the machine. Refer to Disassembly and Assembly, "Alternator -
Install" for the machine that is being serviced.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 07:37:31 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01080593
Engine Design
SMCS - 1000
Type 1 Engines and 9RM Engines
Illustration 1 g00296342
Cylinder and valve location for Type 1 engines and 9RM engines
(A) Exhaust valves
(B) Inlet valves
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8. Note: Type 1 engines can be identified in two ways. The first method refers to Illustration 1.
When the valve cover is removed, look at the cylinder head valves. Type 1 engines have two
exhaust valves in a row and two inlet valves that are in a row.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 1 engines have two exhaust ports in a row and two inlet ports that
are in a row.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 16:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Type 2 Engines and 7BJ Engines
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9. Illustration 2 g00296424
Cylinder and valve location for Type 2 engines and 7BJ engines
(A) Exhaust valves
(B) Inlet valves
Note: Type 2 engines can be identified in two ways. The first method refers to Illustration 2.
When the valve cover is removed, look at the cylinder head valves. Type 2 engines alternate the
exhaust valves and the inlet valves.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 2 engines alternate the exhaust ports and the inlet ports.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 17.25:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
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10. Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 07:38:53 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01068011
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g00556872
Typical example
1. Disconnect two fuel lines (1) at the fuel injection pump.
2. Cap the lines or plug the lines immediately.
Illustration 2 g00556873
Typical example
3. Disconnect fuel return line (2) .
4. Cap the lines or plug the lines immediately.
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13. Illustration 3 g00556874
Typical example
5. Disconnect two fuel lines (3) .
6. Cap the lines or plug the lines immediately.
Illustration 4 g00556875
Typical example
7. Remove three bolts (4) that hold two fuel lines (3) on the rear of the engine.
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14. Illustration 5 g00556876
Typical example
8. Remove two bolts (5) .
9. Remove fuel filter base (6) .
Note: Use the following steps in order to remove fuel filter (9). The fuel filter assembly has
a bayonet type lock ring that allows the fuel filter to drain into the canister for easy removal.
a. Remove cap (7). Remove the top plate, the O-ring, and the bayonet type lock ring
from fuel filter (9). This will allow fuel to flow into the canister of the fuel filter.
b. Turn collar (8) in the counterclockwise direction in order to remove fuel filter (9) .
c. Pull fuel filter (9) from fuel filter base (6) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 6 g00556876
Typical example
1. Install fuel filter base (6) on the engine.
2. Install two bolts (5) .
Note: If the fuel filter was removed, use the following steps to install the fuel filter.
a. Replace the seal on fuel filter base (6) .
b. Insert fuel filter (9) in fuel filter base (6) .
c. Install collar (8). Turn the collar in the clockwise direction in order to lock fuel filter
(9) in place.
d. Install the bayonet type lock ring, the O-ring, and the top plate in fuel filter (9). Install
cap (7) .
Illustration 7 g00556875
Typical example
3. Install three bolts (4) that hold the fuel lines to the rear of the engine.
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16. Illustration 8 g00556874
Typical example
4. Connect two fuel lines (3) .
Illustration 9 g00556873
5. Connect fuel return line (2) .
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17. Illustration 10 g00556872
Typical example
6. Connect two fuel lines (1) at the fuel injection pump.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 07:39:49 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01164521
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
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19. Illustration 1 g00543616
Typical example
1. Disconnect two fuel lines (1) from fuel transfer pump (2). Plug all openings immediately.
2. Remove four bolts (3) that mount fuel transfer pump (2) to the cylinder block.
3. Remove two lock plates (4) .
4. Remove fuel transfer pump (2) and the gasket.
Note: If the fuel transfer pump is difficult to remove, rotate the crankshaft until the rocker
arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 07:40:45 UTC+0800 2019
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01183553
Fuel Transfer Pump - Disassemble
SMCS - 1256-015
Disassembly Procedure
Start By:
A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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22. Illustration 1 g00544796
1. Place an identification mark on each half of the fuel transfer pump for the assembly
procedure.
2. Remove the screw that holds cover (1) .
3. Remove cover (1) and the gasket.
4. Remove gauze (2) .
5. Remove the screws that hold the two halves of the fuel transfer pump together.
6. Rotate diaphragm assembly (5) at 90 degrees in order to remove the pull rod from link arm
(8) .
7. Remove diaphragm assembly (5) .
8. Remove stem seal (6), spring seat washer (7), and diaphragm spring (12) from the pull rod.
Note: Diaphragm assembly (5) and the pull rod are not serviced parts.
9. Use a suitable lever in order to remove valves (4) and seat washers (3). The valves are
peened in.
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23. Note: Some of the metal that is peened may need to be removed in order to remove valves
(4) .
10. Hold rocker lever (11) in a vise and hit the body of the fuel transfer pump with a soft
hammer in order to release retainers (10). This will allow you to remove link arm (8) .
NOTICE
Do not damage the face on the body of the fuel transfer pump.
11. Remove the following items: rocker lever (11), pin (9), link arm (8) and the return spring.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 07:41:40 UTC+0800 2019
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24. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 2DR
Configuration: 438C Backhoe Loader Side Shift, Parallel Lift 2DR02717-03249 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01051173
Fuel Transfer Pump - Assemble
SMCS - 1256-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the components of the fuel transfer pump for damage. Replace the components, if
necessary.
2. Clean all of the components before assembly.
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