This document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by noting the importance of cleanliness and containing fluids. The steps then describe:
1) Disconnecting the fuel supply and return lines from the pump
2) Removing two bolts to release the pump
3) Cleaning the pump mounting surfaces before installing a new pump
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...udfjjjskekdme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 301.8 mini hydraulic excavator (prefix 3 yw) service repair m...dfujdjkskekmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 42 steps to install various engine components like hoses, wires, brackets, and covers. It also provides removal and assembly instructions for a fuel filter base, including any hand priming pump components. Safety warnings are provided throughout regarding potential hazards.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 track type excavator (prefix 1 kl) service repair manual ...cdfzxs
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and valve seals on Caterpillar 3064 and 3066 engines. The procedures include using various specialty tools to compress springs, extract components, and properly seat new parts. Technicians are advised to keep components clean and lubricate parts during installation.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rky) service repair ...yhhjjkfkseme
The document provides instructions for installing a hydraulic tank on a 303.5E Mini Hydraulic Excavator. The procedure involves 21 steps, including attaching lifting devices to the tank, installing it on the excavator, and reconnecting all hydraulic hoses and lines. Proper cleanliness and identification of all components is emphasized to prevent contamination of the hydraulic system.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...udfjjjskekdme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 301.8 mini hydraulic excavator (prefix 3 yw) service repair m...dfujdjkskekmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 42 steps to install various engine components like hoses, wires, brackets, and covers. It also provides removal and assembly instructions for a fuel filter base, including any hand priming pump components. Safety warnings are provided throughout regarding potential hazards.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 track type excavator (prefix 1 kl) service repair manual ...cdfzxs
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and valve seals on Caterpillar 3064 and 3066 engines. The procedures include using various specialty tools to compress springs, extract components, and properly seat new parts. Technicians are advised to keep components clean and lubricate parts during installation.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rky) service repair ...yhhjjkfkseme
The document provides instructions for installing a hydraulic tank on a 303.5E Mini Hydraulic Excavator. The procedure involves 21 steps, including attaching lifting devices to the tank, installing it on the excavator, and reconnecting all hydraulic hoses and lines. Proper cleanliness and identification of all components is emphasized to prevent contamination of the hydraulic system.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 311 f lrr excavator (prefix jft) service repair manual (jft00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and other components of a 311F LRR excavator. It lists over 30 detailed steps to disassemble the final drive, travel motor, counterbalance valve, and other systems. Tools and safety precautions are also provided to properly disassemble components like springs that could cause injury if not handled correctly. The goal is to disassemble the major components into their individual parts to allow for cleaning, inspection, and replacement of any worn parts prior to reassembly.
Caterpillar cat 349 d l excavator (prefix rbj) service repair manual (rbj0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 13 steps for assembly, including installing seals, spacers, washers and plugs. Precautions are provided to keep parts clean and in proper orientation to avoid contamination and ensure correct assembly.
Caterpillar cat 349 f l excavator (prefix bz2) service repair manual (bz20000...fjsjjekdkme
The document provides step-by-step instructions to disassemble a travel motor on an excavator model 349F L. It details 27 steps to remove components such as plugs, seals, springs, pistons, plates, and housings. Safety precautions are provided to wear protective equipment when removing parts with stored spring energy. Diagrams illustrate each step for clarifying proper disassembly procedures.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the fuel injection pump that involve draining fluids, loosening bolts, and disengaging gears.
- Step-by-step instructions for installing the new fuel injection pump that involve cleaning and lubricating seals, aligning marks, tightening bolts, and reconnecting hoses.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
This document provides service information for a lift truck, including specifications, maintenance schedules, part replacements, and adjustments. It contains electrical specifications, speeds, hydraulic details, fluid types, and torque values. Sections cover planned maintenance schedules, adjustments for items like brakes and steering, replacing load wheels and drive tires, and motor service instructions. Troubleshooting guides and instructions are provided for electrical, hydraulic, and transmission systems.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 349 e excavator (prefix spg) service repair manual (spg00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on 349E and 349E L excavator models. The disassembly process involves removing 27 individual components from the motor housing, rotating group, and brake housing. The assembly process describes installing the components in reverse order and includes specifications for various parts. Proper lubrication and torque specifications are noted throughout.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
This document provides instructions for removing and installing a fuel injection pump and turbocharger on a Caterpillar 3054 engine.
The fuel injection pump removal instructions include: removing covers, disconnecting lines, and removing nuts/bolts to detach the pump. Installation involves installing gaskets, aligning marks, reconnecting lines, and setting timing.
The turbocharger removal involves: loosening clamps, removing bolts/nuts, disconnecting lines, and detaching the turbocharger. Plugging openings is also noted.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to contain fuel. Then it describes removing two bolts and the fuel transfer pump assembly. Cleanliness is emphasized when removing and installing parts to prevent contaminating the fuel system.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 311 f lrr excavator (prefix jft) service repair manual (jft00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and other components of a 311F LRR excavator. It lists over 30 detailed steps to disassemble the final drive, travel motor, counterbalance valve, and other systems. Tools and safety precautions are also provided to properly disassemble components like springs that could cause injury if not handled correctly. The goal is to disassemble the major components into their individual parts to allow for cleaning, inspection, and replacement of any worn parts prior to reassembly.
Caterpillar cat 349 d l excavator (prefix rbj) service repair manual (rbj0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 13 steps for assembly, including installing seals, spacers, washers and plugs. Precautions are provided to keep parts clean and in proper orientation to avoid contamination and ensure correct assembly.
Caterpillar cat 349 f l excavator (prefix bz2) service repair manual (bz20000...fjsjjekdkme
The document provides step-by-step instructions to disassemble a travel motor on an excavator model 349F L. It details 27 steps to remove components such as plugs, seals, springs, pistons, plates, and housings. Safety precautions are provided to wear protective equipment when removing parts with stored spring energy. Diagrams illustrate each step for clarifying proper disassembly procedures.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the fuel injection pump that involve draining fluids, loosening bolts, and disengaging gears.
- Step-by-step instructions for installing the new fuel injection pump that involve cleaning and lubricating seals, aligning marks, tightening bolts, and reconnecting hoses.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
This document provides service information for a lift truck, including specifications, maintenance schedules, part replacements, and adjustments. It contains electrical specifications, speeds, hydraulic details, fluid types, and torque values. Sections cover planned maintenance schedules, adjustments for items like brakes and steering, replacing load wheels and drive tires, and motor service instructions. Troubleshooting guides and instructions are provided for electrical, hydraulic, and transmission systems.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 349 e excavator (prefix spg) service repair manual (spg00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on 349E and 349E L excavator models. The disassembly process involves removing 27 individual components from the motor housing, rotating group, and brake housing. The assembly process describes installing the components in reverse order and includes specifications for various parts. Proper lubrication and torque specifications are noted throughout.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
This document provides instructions for removing and installing a fuel injection pump and turbocharger on a Caterpillar 3054 engine.
The fuel injection pump removal instructions include: removing covers, disconnecting lines, and removing nuts/bolts to detach the pump. Installation involves installing gaskets, aligning marks, reconnecting lines, and setting timing.
The turbocharger removal involves: loosening clamps, removing bolts/nuts, disconnecting lines, and detaching the turbocharger. Plugging openings is also noted.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to contain fuel. Then it describes removing two bolts and the fuel transfer pump assembly. Cleanliness is emphasized when removing and installing parts to prevent contaminating the fuel system.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It describes:
1. Disconnecting fuel lines from the fuel injection pump and capping the lines.
2. Removing three bolts holding two fuel lines to the rear of the engine.
3. Cleaning all parts before assembly and ensuring cleanliness to prevent rapid wear and component failure.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It begins by disconnecting the fuel lines and capping them to prevent spills. Then it details removing two bolts and the fuel transfer pump base. Finally, it explains removing the fuel filter by releasing the bayonet lock ring and pulling it from the base. Cleanliness is emphasized when removing and installing components.
The document provides instructions for removing a fuel transfer pump from a Caterpillar 3054 engine. It describes:
1. Disconnecting the fuel lines and capping them to prevent spills.
2. Removing two bolts holding the fuel lines to the rear of the engine.
3. Removing two bolts and then the fuel transfer pump.
The instructions emphasize cleanliness and containing fluids to prevent contamination.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine:
1. Disconnect fuel lines from the fuel injection pump and cap the lines. Disconnect the fuel return line and cap it.
2. Remove three bolts holding two fuel lines to the rear of the engine.
3. Remove the fuel filter base from the engine. Clean and inspect all parts before installation. Reinstall by reversing the removal process.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
The document provides instructions for servicing various components of a Caterpillar 428C BACKHOE LOADER including:
1) Alternator assembly which describes cleaning parts, connecting stator leads to the rectifier, installing various components like the rectifier, stator, rear bearing and securing it with screws.
2) Engine specifications for Type 1 and Type 2 engines including bore, stroke, cylinder arrangement and valve details.
3) Fuel filter base removal and installation steps which include disconnecting fuel lines, removing bolts, draining the filter and reinstalling components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjskekmsemmwe
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
Caterpillar cat 438 c backhoe loader (prefix 2dr) service repair manual (2dr0...fjjsefkksemme
The document provides instructions for removing a fuel transfer pump on a Caterpillar 3054 engine. It begins by disconnecting the fuel lines at the fuel injection pump and capping the lines. Then it describes removing three bolts holding fuel lines to the rear of the engine and two bolts securing the fuel filter base. Finally, it discusses removing the fuel filter from the base by draining it first before full removal.
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New holland cs660 combine harvesters service repair manualudfdesd
This document is a repair manual for New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. It contains sections on the machines' distribution systems, power production, power train, travelling systems, body and structure, tool positioning, and crop processing. The sections contain chapters that provide technical data, functional descriptions, diagnostic information, and service procedures for the machines' components and systems. The manual uses a coding system to uniquely identify each piece of technical information and allow users to easily search for the specific data they need.
New holland c232 stage iv compact track loader service repair manual [nfm4021...udfdesd
The document is a service manual that provides maintenance and repair instructions for CNH Industrial 200 Series skid steer loaders and compact track loaders with Tier 4B and Stage IV engines. It contains sections on the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. The manual provides detailed procedures, part numbers, and diagrams for servicing and repairing components of the machines.
Caterpillar cat 951 b track loader (prefix 86j) service repair manual (86j040...udfdesd
- The document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators.
- It describes removing over a dozen parts from the motor housing, including the rear housing, brushes, field windings, and pinion drive.
- Cleaning and inspecting instructions are provided to check parts for wear and damage before reassembling the motor.
Caterpillar cat 951 b track loader (prefix 86j) service repair manual (86j019...udfdesd
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble components like the solenoid, rear housing, brushes, pinion drive housing, and field winding coil. Cleaning and inspection steps are included. Diagrams illustrate the motor components and disassembly/assembly process.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...udfdesd
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts and bolts, and using alignment pins to ensure proper timing when removing and installing components.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...udfdesd
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
1) A list of required tools for the job.
2) Steps to remove the fuel injection pump by loosening a locking spacer, removing bolts, and taking off the pump. Proper timing of holes is noted.
3) Steps to install the new fuel injection pump by checking the O-ring, lubricating it, mounting the pump in place, installing bolts while checking timing holes, and replacing other components.
Proper safety, handling of fluids, and ensuring correct cylinder position are emphasized.
Caterpillar cat 426 c backhoe loader (prefix 7wn) service repair manual (7wn0...udfdesd
This document provides instructions for servicing various components of a Caterpillar 426C BACKHOE LOADER, including removing and installing the steering cylinder, air conditioner compressor group, air conditioner filter, and full air conditioner system. Safety precautions are outlined, such as containing fluids, wearing protective equipment when working with refrigerants, and referring to additional manuals for purging and charging procedures. The procedures provide a list of removal and installation steps that include disconnecting hoses and lines, removing mounting bolts, and reversing the process for reinstallation.
Caterpillar cat 426 c backhoe loader (prefix 7wn) service repair manual (7wn0...udfdesd
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3054 engine. It begins by noting the importance of cleanliness and containing fluids. The removal procedure then lists the following steps:
1. Drain the fuel system and remove the fuel filter.
2. Remove the banjo bolt and fuel line from the filter base.
3. Remove the filter base mounting bolts and remove the filter base.
The installation procedure lists installing the filter base with new gaskets and tightening the bolts and fuel line to the specified torques.
Caterpillar cat 426 c backhoe loader (prefix 7wn) service repair manual (7wn0...udfdesd
The document provides instructions for removing and installing the rear axle group on a 426C backhoe loader. It describes removing the rear wheels and main drive shaft to start, then removing floor plates, hoses, bolts and wires to access the rear axle. A transmission jack is used to position under the rear axle so the mounting bolts can be removed and the axle lowered out from under the machine. Reinstallation follows the removal steps in reverse order.
Caterpillar cat 321 d lcr excavator (prefix txa) service repair manual (txa00...udfdesd
This document provides instructions for removing and installing fuel injection lines and other fuel system components on a Caterpillar 321D LCR excavator. The removal process involves disconnecting fuel lines, removing mounting hardware, and using protective tools and procedures to avoid contact with high pressure fuel. Installation is the reverse of removal, including replacing components, tightening fittings, and reconnecting fuel lines and hoses. Safety notices emphasize waiting for fuel pressure to release, plugging open lines, and proper fluid disposal.
Caterpillar cat 321 d lcr excavator (prefix pbd) service repair manual (pbd00...udfdesd
1. The document provides instructions for removing and installing fuel injection lines and other fuel system components on a Caterpillar 321D LCR excavator.
2. The removal procedure includes disconnecting fuel lines, removing mounting bolts, and using protective tools to prevent contamination of fuel system components.
3. Installation is the reverse of removal, and involves cleaning components, applying new seals and fittings, and reconnecting fuel lines according to torque specifications.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...udfdesd
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened, and clips are reinstalled. Safety notices are provided to keep parts clean and securely lift the manifold due to its weight.
Caterpillar cat 321 d lcr excavator (prefix mpg) service repair manual (mpg00...udfdesd
1. The document provides instructions for removing and installing electronic unit injectors, turbochargers, and exhaust manifolds on a Caterpillar 321D LCR excavator.
2. The electronic unit injector removal procedure involves disconnecting harness assemblies, removing mounting bolts and washers, and using a pry bar to remove the injectors.
3. Turbocharger removal requires disconnecting tubes, hoses and removing mounting nuts, while installation applies anti-seize compound to nuts and tightens clamps.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...udfdesd
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and wiring, and using tools to separate parts. Installation is the reverse order, taking care to clean parts and use new seals and fittings. Proper torque specifications are listed for all fasteners.
Caterpillar cat 321 d lcr excavator (prefix kbz) service repair manual (kbz00...udfdesd
The document provides instructions for removing and installing the boom on a 321D LCR excavator. Key steps include:
1. Draining hydraulic fluid and releasing system pressure before removal.
2. Removing attachment lines and mounting hardware to separate the boom.
3. Installing new bearings and seals before reattaching the boom using lifting equipment.
4. Measuring clearances and adding shims as needed to achieve the specified tolerance.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...udfdesd
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
Alternator - Bosch K1/N1
Media Number -SENR3685-02 Publication Date -01/09/2013 Date Updated -16/09/2013
i05064230
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause problems in the future. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement.
Illustration 1 g03230839
(1) Rectifier
(2) Stator
1. Connect and solder the stator leads to the positive (+) diodes of rectifier (1) .
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3. Illustration 2 g03230840
(1) Rectifier
(2) Stator
(3) Position wave washer
2. Position the insulators on the rectifier terminal studs. Position rectifier (1), and stator (2)
into the rear frame, and install the three screws. Install the terminal insulators, washers, and
nuts. Position wave washer (3) into the bearing bore of the rear frame.
Illustration 3 g03230842
(4) Rear bearing
(5) Slip ring
3. Install slip ring (5) on the rotor. Connect and solder the rotor leads to the slip ring (5). Install
rear bearing (4) .
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4. Illustration 4 g03230845
(6) Bearing cover
(7) Spacer
(8) Front bearing
4. Install bearing cover (6), front bearing (8), and spacer (7) on the rotor.
Illustration 5 g03230846
(9) Rotor
5. Install rotor (9) and the four screws into the front frame.
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5. Illustration 6 g03230848
(10) Stator assembly
(11) Rotor assembly
6. Assemble front frame and rotor assembly (11) into rear frame and stator assembly (10).
Make sure that the wave washer is fixed in the rear frame bearing bore. Align the front and
rear frame marks made at disassembly for correct assembly. Install the four screws.
Illustration 7 g03230896
(12) Pulley
(13) Fan
7. Install the key, fan (13), pulley (12), washer, and pulley nut. Tighten the nut to a torque of:
3E-7295 Charging Alternator Gp, and 9X-0341 Charging Alternator Gp ... 70 ± 5 N·m (52
± 4 lb ft)
8C-5535 Charging Alternator Gp, 7T-2876 Charging Alternator Gp, 2Y-4212 Charging
Alternator Gp, and 2Y-8310 Charging Alternator Gp ... 35 ± 10 N·m (26 ± 7 lb ft)
9W-3043 Charging Alternator Gp ... 50 ± 5 N·m (37 ± 4 lb ft)
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6. Illustration 8 g03230899
(14) Capacitor lead
(15) Regulator
8. Install the capacitor and connect capacitor lead (14) to the back of the alternator.
9. Install regulator (15) .
End By: Install the alternator on the machine. Refer to Disassembly and Assembly, "Alternator -
Install" for the machine that is being serviced.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 17 15:17:23 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01080593
Engine Design
SMCS - 1000
Type 1 Engines and 9RM Engines
Illustration 1 g00296342
Cylinder and valve location for Type 1 engines and 9RM engines
(A) Exhaust valves
(B) Inlet valves
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8. Note: Type 1 engines can be identified in two ways. The first method refers to Illustration 1.
When the valve cover is removed, look at the cylinder head valves. Type 1 engines have two
exhaust valves in a row and two inlet valves that are in a row.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 1 engines have two exhaust ports in a row and two inlet ports that
are in a row.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 16:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Type 2 Engines and 7BJ Engines
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9. Illustration 2 g00296424
Cylinder and valve location for Type 2 engines and 7BJ engines
(A) Exhaust valves
(B) Inlet valves
Note: Type 2 engines can be identified in two ways. The first method refers to Illustration 2.
When the valve cover is removed, look at the cylinder head valves. Type 2 engines alternate the
exhaust valves and the inlet valves.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 2 engines alternate the exhaust ports and the inlet ports.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 17.25:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
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10. Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 17 15:18:42 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01068011
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g00556872
Typical example
1. Disconnect two fuel lines (1) at the fuel injection pump.
2. Cap the lines or plug the lines immediately.
Illustration 2 g00556873
Typical example
3. Disconnect fuel return line (2) .
4. Cap the lines or plug the lines immediately.
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13. Illustration 3 g00556874
Typical example
5. Disconnect two fuel lines (3) .
6. Cap the lines or plug the lines immediately.
Illustration 4 g00556875
Typical example
7. Remove three bolts (4) that hold two fuel lines (3) on the rear of the engine.
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14. Illustration 5 g00556876
Typical example
8. Remove two bolts (5) .
9. Remove fuel filter base (6) .
Note: Use the following steps in order to remove fuel filter (9). The fuel filter assembly has
a bayonet type lock ring that allows the fuel filter to drain into the canister for easy removal.
a. Remove cap (7). Remove the top plate, the O-ring, and the bayonet type lock ring
from fuel filter (9). This will allow fuel to flow into the canister of the fuel filter.
b. Turn collar (8) in the counterclockwise direction in order to remove fuel filter (9) .
c. Pull fuel filter (9) from fuel filter base (6) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 6 g00556876
Typical example
1. Install fuel filter base (6) on the engine.
2. Install two bolts (5) .
Note: If the fuel filter was removed, use the following steps to install the fuel filter.
a. Replace the seal on fuel filter base (6) .
b. Insert fuel filter (9) in fuel filter base (6) .
c. Install collar (8). Turn the collar in the clockwise direction in order to lock fuel filter
(9) in place.
d. Install the bayonet type lock ring, the O-ring, and the top plate in fuel filter (9). Install
cap (7) .
Illustration 7 g00556875
Typical example
3. Install three bolts (4) that hold the fuel lines to the rear of the engine.
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16. Illustration 8 g00556874
Typical example
4. Connect two fuel lines (3) .
Illustration 9 g00556873
5. Connect fuel return line (2) .
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17. Illustration 10 g00556872
Typical example
6. Connect two fuel lines (1) at the fuel injection pump.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 17 15:19:39 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01164521
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 1 g00543616
Typical example
1. Disconnect two fuel lines (1) from fuel transfer pump (2). Plug all openings immediately.
2. Remove four bolts (3) that mount fuel transfer pump (2) to the cylinder block.
3. Remove two lock plates (4) .
4. Remove fuel transfer pump (2) and the gasket.
Note: If the fuel transfer pump is difficult to remove, rotate the crankshaft until the rocker
arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01183553
Fuel Transfer Pump - Disassemble
SMCS - 1256-015
Disassembly Procedure
Start By:
A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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22. Illustration 1 g00544796
1. Place an identification mark on each half of the fuel transfer pump for the assembly
procedure.
2. Remove the screw that holds cover (1) .
3. Remove cover (1) and the gasket.
4. Remove gauze (2) .
5. Remove the screws that hold the two halves of the fuel transfer pump together.
6. Rotate diaphragm assembly (5) at 90 degrees in order to remove the pull rod from link arm
(8) .
7. Remove diaphragm assembly (5) .
8. Remove stem seal (6), spring seat washer (7), and diaphragm spring (12) from the pull rod.
Note: Diaphragm assembly (5) and the pull rod are not serviced parts.
9. Use a suitable lever in order to remove valves (4) and seat washers (3). The valves are
peened in.
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23. Note: Some of the metal that is peened may need to be removed in order to remove valves
(4) .
10. Hold rocker lever (11) in a vise and hit the body of the fuel transfer pump with a soft
hammer in order to release retainers (10). This will allow you to remove link arm (8) .
NOTICE
Do not damage the face on the body of the fuel transfer pump.
11. Remove the following items: rocker lever (11), pin (9), link arm (8) and the return spring.
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24. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 2CR
Configuration: 428C Backhoe Loader Side Shift, Parallel Lift 2CR19310-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01051173
Fuel Transfer Pump - Assemble
SMCS - 1256-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the components of the fuel transfer pump for damage. Replace the components, if
necessary.
2. Clean all of the components before assembly.
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