This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader engine, including:
1. The fuel priming pump, involving disconnecting fuel lines and electrical connections before removing the pump.
2. The fuel injection lines, requiring removing fasteners and covers to access the lines for disconnection from the fuel injection nozzles and pump.
3. The individual fuel injection nozzles, requiring removal of connecting lines and clamps before extracting the nozzles from the cylinder head.
Reinstallation follows the reverse order, with reconnection of components, replacement of gaskets and seals, and priming of the fuel system. Precautions are given to prevent
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and components like the oil pickup tube, outlet elbow, idler gear and shaft from the oil pump body.
3. Disassembling further by removing the drive gear, separating the oil pump body from the assembly, and extracting shafts.
4. Cleaning all parts thoroughly and lubricating internal parts before reassembly, which involves pressing components back in
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal steps for installation, including applying new oil seals and gaskets
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter, oil filter base, and oil cooler.
2. Cleaning and installing new seals, then reinstalling the oil cooler, oil filter base, and engine oil filter.
3. Refilling the cooling system with coolant.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter.
2. Disconnecting hoses and removing bolts to remove the oil filter base and oil seal.
3. Removing bolts to remove the oil cooler and gasket.
It then describes the reverse process for installing the oil filter base, oil seal, and oil cooler.
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
This document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator equipped with a C6.4 engine. The removal procedure involves disconnecting harness and tubes, removing clips and bolts, and discarding old fuel lines. The installation procedure specifies installing new fuel lines and tubes using identification marks, torque specifications, and ensuring the fuel system is depressurized before opening it. Precautions are listed to prevent contamination and injury from high pressure fuel.
More Related Content
Similar to Caterpillar Cat 422E BACKHOE LOADER (Prefix MAW) Service Repair Manual (MAW00001 and UP).pdf
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and components like the oil pickup tube, outlet elbow, idler gear and shaft from the oil pump body.
3. Disassembling further by removing the drive gear, separating the oil pump body from the assembly, and extracting shafts.
4. Cleaning all parts thoroughly and lubricating internal parts before reassembly, which involves pressing components back in
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal steps for installation, including applying new oil seals and gaskets
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter, oil filter base, and oil cooler.
2. Cleaning and installing new seals, then reinstalling the oil cooler, oil filter base, and engine oil filter.
3. Refilling the cooling system with coolant.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter.
2. Disconnecting hoses and removing bolts to remove the oil filter base and oil seal.
3. Removing bolts to remove the oil cooler and gasket.
It then describes the reverse process for installing the oil filter base, oil seal, and oil cooler.
Similar to Caterpillar Cat 422E BACKHOE LOADER (Prefix MAW) Service Repair Manual (MAW00001 and UP).pdf (19)
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
This document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator equipped with a C6.4 engine. The removal procedure involves disconnecting harness and tubes, removing clips and bolts, and discarding old fuel lines. The installation procedure specifies installing new fuel lines and tubes using identification marks, torque specifications, and ensuring the fuel system is depressurized before opening it. Precautions are listed to prevent contamination and injury from high pressure fuel.
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator engine. The procedures describe removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed illustrations and cautions are provided to complete each step correctly and safely.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and dimensions for proper installation.
The document provides thorough maintenance instructions for servicing excavator air conditioning systems.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive before removing certain components.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
1. The document provides instructions for removing and installing an electronic unit injector, turbocharger, and exhaust manifold on a Caterpillar 321D LCR excavator. It includes diagrams and lists required tools.
2. The procedure for removing an electronic unit injector involves disconnecting harness assemblies and fuel lines, removing mounting bolts and nuts, and using pry bars. Cleanliness is important to prevent dirt entry.
3. Removing the turbocharger requires loosening clamps and removing nuts, tubes, and hoses connecting it to the engine.
4. Removing the exhaust manifold is preceded by removing the turbocharger. Cleanliness of all parts is emphasized during removal and installation.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
The document provides instructions for removing and installing an engine oil filter base and engine oil cooler on a Caterpillar 3064 or 3066 engine. The instructions include removing bolts and filters, checking seals and gaskets, and ensuring parts are clean to prevent contamination. Tools and safety precautions are also listed.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves 33 steps including installing hoses and fittings, connecting electrical connectors, and tightening bolts. Special tools and safety precautions are noted. The process concludes by installing covers and checking operation.
The document provides instructions for disassembling a swing drive from a 320C excavator. It describes:
1) Removing the retaining ring from the swing drive housing using retaining ring pliers.
2) Using a driver group to remove the bearing from the housing.
3) Removing the inner ring, roller assembly, and outer ring from the bearing.
This document provides instructions for removing and disassembling the water pump on a Caterpillar 320C excavator engine. The key steps include:
1. Draining the coolant and removing the V-belts.
2. Removing four bolts to separate the water pump, pulley, and O-ring from the engine.
3. Heating the water pump to 80°C to make disassembly easier, then removing four bolts and the pulley from the pump housing.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C L Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides instructions for installing and assembling auxiliary control valves on an excavator model 320C. It describes 38 steps for installing control valves F1 and F4, including connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The instructions conclude by stating to install the F2 control valve by referring to an installation procedure.
Caterpillar Cat 320C L 320CL Excavator (Prefix SBN) Service Repair Manual (SB...fujsked9dikdkd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 320C excavator engine. The removal procedure involves using tools to remove the electric starting motor and flywheel/ring gear. Twelve bolts and washers are then removed to detach the adapter from the flywheel housing. For installation, the adapter is reattached with twelve bolts and washers, followed by reinstalling the flywheel/ring gear and electric starting motor.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools to secure and lift it.
- Removing the crankshaft rear seal using a slide hammer puller and distorter ring.
- Installing a new crankshaft rear seal and wear sleeve using an installer, locator, and bolt.
- Removing and installing the flywheel housing which requires lifting equipment and replacing the oil seal if needed.
- Removing the crankshaft pulley using a combination puller and socket.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...fujsked9dikdkd
This document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves installing pilot lines and hoses between the auxiliary control valves and connecting them to the main control valve and hydraulic system. The steps include fastening the control valves together, installing mount bolts, connecting pilot lines and hoses, and checking for proper operation and leaks once installation is complete. Proper containment of fluids and cleaning of components is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320C L 320CL Excavator (Prefix GNG) Service Repair Manual (GN...fujsked9dikdkd
The document provides instructions for removing and installing fuel injection nozzles on a Caterpillar 320C excavator engine. Key steps include:
1. Removing the fuel injection lines, fuel filter base, and clamps securing the nozzles.
2. Using puller tools attached to the nozzle and fuel line connection to carefully extract each nozzle.
3. Cleaning all parts to prevent contamination, then reversing the removal steps to reinstall the nozzles, fuel lines, and other components. Proper cleaning and replacement of parts is emphasized to avoid damaging components and contaminating the fuel system.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02289796
Fuel Priming Pump and Fuel Filter Base - Remove and
Install
SMCS - 1258-010; 1260-010; 1261-010-SE; 1262-010
Removal Procedure
Table 1
Required Tools(1)
Tool Part Number Part Description Qty
ZZ
9U-7069 Cap 3
9U-7067 Cap 3
(1)
SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE
REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE
EXPERIENCED SERVICEMAN.
Start By:
a. Remove the assembly of the filter case and the fuel filter element. Refer to this Disassembly
and Assembly Manual, "Fuel Filter Base - Remove and Install".
Note: Put identification marks on all fuel hose assemblies and on all tube assemblies for
installation purposes. After being disconnected, plug all fuel hose assemblies and plug all tube
assemblies. This helps prevent fluid loss, and this helps to keep contaminants from entering the
system.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00952432
Typical example
1. Disconnect the tube assembly (5). Disconnect the tube assembly (6). Install dust covers onto
the connectors for the fuel priming pump.
2. Disconnect the fuel return line from the connector (3). Install a dust cover to the connector
(3).
3. Disconnect the harness assembly from the connector (2).
4. Support the fuel priming pump. Remove the three setscrews (1) and discard the rubber
washers. Remove the fuel priming pump (4).
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4. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00952432
Typical example
1. Clean the external surfaces of the fuel priming pump (4). Position the fuel priming pump (4)
and install the setscrews (1) and new rubber washers.
2. Remove the dust covers from the fuel priming pump. Remove the plugs from the tube
assemblies. Connect the tube assembly (5). Connect the tube assembly (6).
3. Connect the fuel return line to the connector (3).
4. Connect the harness assembly to the connector (2).
5. Remove the air from the fuel system. Refer to the Operations and Maintenance Manual,
"Fuel System - Prime".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01924034
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7067 Cap 4
9U-7069 Cap 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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6. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01001306
1. Remove bolts (1). Remove cover (2) from the cylinder head.
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7. Illustration 2 g01001381
2. Disconnect fuel injection lines (3) at fuel injection nozzles (4).
3. Disconnect fuel injection lines (3) at fuel injection pump (5).
4. Remove the fuel injection lines.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01001381
1. Connect fuel injection lines (3) at fuel injection nozzles (4). Tighten the nut to 30 N·m
(22 lb ft).
2. Connect the fuel injection lines at fuel injection pump (5). Tighten the nut to 30 N·m
(22 lb ft).
3. Remove the air from the fuel system. Refer to Operations and Maintenance Manual, "Fuel
System - Prime".
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8. Illustration 4 g01001306
4. Position cover (2) on the cylinder head. Install bolts (1). Tighten the bolts to a torque of
9 N·m (80 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878115
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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10. Illustration 1 g00975056
1. Remove hose (2) from fuel injection nozzle (1).
2. Remove bolt (3). Remove clamp (4) from the fuel injection nozzle.
3. Remove the fuel injection nozzle from the cylinder head. Remove O-ring seal (5) from the
fuel injection nozzle.
4. Remove seat washer (6) from the cylinder head.
Note: If the original seat washer is not removed, the projection of the fuel injection nozzle
will be incorrect when a new seat washer is installed.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878202
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00975210
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12. 1. Lubricate seat washer (6) with clean engine oil. Install the seat washer in the cylinder head.
Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be
incorrect.
2. Install O-ring seal (5) on fuel injection nozzle (1). Install the fuel injection nozzle in the
cylinder head.
Note: Alignment Pin (X) must be located opposite clamp (4).
3. Position clamp (4) on the fuel injection nozzle. Install bolt (3). Tighten the bolt to a torque
of 27 N·m (20 lb ft).
4. Install hose (2) to the fuel injection nozzle.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02075261
Fuel Injection Pump - Remove - Delphi DP210
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
B 230-6283 Timing Pin ( Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1P-2320 Combination Puller 1
ZZ
9U-7067 Cap 2
9U-7069 Cap 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
b. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
d. Remove the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
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14. Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) into the crankshaft
web.
Illustration 1 g00956204
NOTICE
The locking bolt must not be loosened under any circumstances while
the pump is off the engine. If the shaft is moved, dynamic timing of the
pump will be lost. Reestablishing timing must be done by an
authorized Delphi dealer, and is not a warrantable expense.
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15. 2. Loosen bolt (5). Move spacer (6) in order to allow bolt (5) to tighten against the shaft of the
fuel injection pump. Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten bolt (5) to a torque of 17 N·m (13 lb ft).
Note: Bolt (5) must be tightened in order to prevent the shaft of the fuel injection pump
from rotating.
3. Disconnect fuel return line (1). Disconnect tube assembly (4) from the fuel injection pump.
4. Disconnect harness assembly (2). Disconnect fuel line (3).
5. Disconnect the harness assembly from timing advance solenoid (7).
Illustration 2 g00956200
6. Remove nut (8) and the washer from the shaft of the fuel injection pump.
7. Install Tooling (D) and remove fuel injection pump gear (9).
Note: Do Not pry the fuel injection pump gear from the shaft of the fuel injection pump.
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16. Illustration 3 g00956267
8. Remove nut (14). Remove bolt (12).
9. If necessary, remove bolt (15) and bracket (11) from the cylinder block.
10. Remove bolts (13) in order to remove the fuel injection pump.
11. Remove the fuel injection pump from the front housing. Remove O-ring seal (10) from the
fuel injection pump.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05570925
Fuel Injection Pump - Install - Delphi DP210
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Fuel Injection Timing - Check".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the
crankshaft web.
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18. Illustration 1 g00956267
2. Use Tooling (D) in order to lubricate O-ring seal (10). Install a new O-ring seal (10) onto
the fuel injection pump.
3. Install new washers to bolts (13).
4. Align the holes in the fuel injection pump with the holes in the front housing. Install the fuel
injection pump to the housing.
Note: The fuel injection pump should be supported by hand until the bolts are installed.
5. Install bolts (13). Tighten bolts (13) to a torque of 22 N·m (16 lb ft).
6. Position support bracket (11) onto the cylinder block. Install bolt (15) finger tight.
7. Install bolt (12) and nut (14) finger tight.
8. Tighten bolt (12) and nut (14) to a torque of 22 N·m (16 lb ft). Tighten bolt (15) to a torque
of 44 N·m (32 lb ft).
Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are
tightened.
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19. Illustration 2 g00956200
Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the
fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump.
The nut must turn freely until contact is made with the fuel injection pump gear.
9. Position fuel injection pump gear (9) on the shaft of the fuel injection pump. Install the
washer and nut (8). Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten nut (8) to a torque of 24 N·m (17 lb ft).
Illustration 3 g00956204
10. Connect the harness assembly to timing advance solenoid (7).
11. Connect harness assembly (2). Connect fuel line (3).
12. Connect fuel return line (1). Connect tube assembly (4) to the fuel injection pump.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. 13. Loosen bolt (5). Move spacer (6) in order to prevent bolt (5) from tightening against the
shaft of the fuel injection pump. Tighten bolt (5) to a torque of 12 N·m (106 lb in).
Note: Spacer (6) must be correctly positioned and bolt (5) must be tightened in order to
prevent the bolt from contacting the shaft of the fuel injection pump.
Illustration 4 g00992965
14. Tighten nut (8) to a torque of 88 N·m (65 lb ft).
15. Remove Tooling (A) and Tooling (B).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
d. Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02291815
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outer surfaces of the turbocharger (1).
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23. 2. Loosen the hose clamps and remove the air inlet hose at the turbocharger compressor
housing.
Note: The exhaust elbow is an option.
3. Remove the exhaust pipe from the turbocharger outlet or remove the exhaust pipe from the
exhaust elbow, if equipped. Refer to the OEM provided information for the correct
procedure in order to remove the exhaust pipe.
Illustration 1 g00975635
4. Remove the setscrews (5) from the exhaust elbow (3), if equipped.
5. Remove the setscrews (6) and remove the bracket (4) from the cylinder block.
6. If equipped, remove the exhaust elbow (3) from the exhaust adapter (1).
7. Remove the nuts (2) and remove the exhaust adapter (1) from the turbocharger.
8. Place a suitable container below the turbocharger (1) in order to collect any spillage of oil.
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24. Illustration 2 g00975609
9. Remove the banjo bolt (10). Remove the oil supply tube assembly (12) and the washers (11)
from the turbocharger. Discard the washers (11). If necessary, remove the oil supply tube
assembly (12) from the cylinder block and discard the washers.
10. Remove the setscrews (17). Remove the oil drain tube assembly (18) from the turbocharger.
Remove the gasket (16) and discard the gasket. If necessary, remove the oil drain tube
assembly from the cylinder block and discard the gasket.
11. If necessary, remove the studs (8) from the turbocharger housing.
12. Remove the nuts (15). Remove the turbocharger (7). Remove the gasket (9). Discard the
gasket (9). If necessary, remove the studs (14) from the exhaust manifold.
Note: Do not use the actuator rod of wastegate (13) to lift the turbocharger.
13. Plug the oil supply and the oil drain ports of the turbocharger. Install covers on the manifold
ports.
Copyright 1993 - 2019 Caterpillar Inc.
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