This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The summaries include identifying required tools, safety notices, step-by-step instructions, and references to other documents for related component removal and installation procedures.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine. It includes procedures for removing and installing the fuel priming pump, fuel injection lines, fuel injection nozzles, and fuel injection pump. The document provides illustrations and detailed step-by-step instructions for each procedure. Safety notices are also included regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and components like the oil pickup tube, outlet elbow, idler gear and shaft from the oil pump body.
3. Disassembling further by removing the drive gear, separating the oil pump body from the assembly, and extracting shafts.
4. Cleaning all parts thoroughly and lubricating internal parts before reassembly, which involves pressing components back in
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal steps for installation, including applying new oil seals and gaskets
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter, oil filter base, and oil cooler.
2. Cleaning and installing new seals, then reinstalling the oil cooler, oil filter base, and engine oil filter.
3. Refilling the cooling system with coolant.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter.
2. Disconnecting hoses and removing bolts to remove the oil filter base and oil seal.
3. Removing bolts to remove the oil cooler and gasket.
It then describes the reverse process for installing the oil filter base, oil seal, and oil cooler.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B4N) Service Repair Manual Instant ...yan77xunhao
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the cylinder head, applying anti-seize compound to bolts, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other components like the rocker arm first, ensuring timing marks are aligned, and lubricating the camshaft lobes during installation.
- Removing and installing the camshaft gear by pressing it off the camshaft, aligning the keyway, and heating the gear to the proper temperature during installation.
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
CASE CX700 CRAWLER EXCAVATOR Service Repair Manual Instant Download.pdfyan77xunhao
CASE/AKCELA hydraulic fluid is recommended for use in the hydraulic system. The specific fluid to use depends on the ambient temperature range. For temperate climates from -20°C to +40°C, use CASE/AKCELA HYDRAULIC EXCAVATOR FLUID. For hot climates from 0°C to +50°C, use CASE/AKCELA AW HYDRAULIC FLUID 68 HV.
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Similar to Caterpillar Cat 422E BACKHOE LOADER (Prefix MAW) Service Repair Manual Instant Download.pdf
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal procedures for installation, including applying oil to seals and tightening bolts in a specific sequence
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing various engine oil system components on a Caterpillar C9 Industrial Engine. The procedures include:
1. Removing the engine oil filter base, oil cooler, and draining the coolant.
2. Installing the engine oil filter base, oil cooler, and refilling the coolant.
3. Removing the engine oil pump, outlet elbow, pickup tube, and idler gear.
4. Disassembling the engine oil pump into additional components.
5. Assembling the engine oil pump from its disassembled components.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Use straps and tools to remove bolts securing the oil pump, outlet elbow, and pickup tube. Remove the pump, idler gear, shaft and seals.
3. Further disassemble the pump body, gears, shafts, springs and seals. Clean all parts thoroughly before assembly.
4. Reassemble following the reverse order, replacing any worn seals or gaskets and lubricating
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps are:
1. Remove the engine oil pan, oil filter base, oil cooler, and drain the coolant before removing the oil pump.
2. Remove bolts and other fasteners to detach the oil pump, outlet elbow, pickup tube, and idler gear from the engine block.
3. Further disassemble the oil pump by removing the drive gear, separating the body assembly, and taking out internal shafts.
4. Clean all parts thoroughly before assembly. Lubricate internal parts and reinstall components in reverse order,
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions, and gives step-by-step instructions including illustrations of the process. The instructions cover draining coolant, removing bolts and parts, applying a new oil seal, reinstalling components and refilling the cooling system. A second section provides similar instructions for disassembling, cleaning and assembling the engine oil pump.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and disconnect hoses, then removing the entire oil pump assembly.
3. Further disassembling the oil pump by removing gears, shafts, seals, and other internal components.
4. Cleaning all parts thoroughly and lubricating them before reassembling the internal components of the oil pump in the reverse order of disassembly.
5.
This document provides instructions for removing, disassembling, and assembling the engine oil pump on a Caterpillar C9 Industrial Engine. The key steps include:
1. Removing the engine oil pan, oil filter base, oil cooler, and draining coolant before removing the oil pump.
2. Using various tools to remove bolts and components like the oil pickup tube, outlet elbow, idler gear and shaft from the oil pump body.
3. Disassembling further by removing the drive gear, separating the oil pump body from the assembly, and extracting shafts.
4. Cleaning all parts thoroughly and lubricating internal parts before reassembly, which involves pressing components back in
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the engine oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil seal
- Removing the engine oil cooler and gasket
The installation steps are provided in reverse order.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing the engine oil filter base and oil cooler on a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Reversing the removal steps for installation, including applying new oil seals and gaskets
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter, oil filter base, and oil cooler.
2. Cleaning and installing new seals, then reinstalling the oil cooler, oil filter base, and engine oil filter.
3. Refilling the cooling system with coolant.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
1. Draining the coolant and removing the engine oil filter.
2. Disconnecting hoses and removing bolts to remove the oil filter base and oil seal.
3. Removing bolts to remove the oil cooler and gasket.
It then describes the reverse process for installing the oil filter base, oil seal, and oil cooler.
Similar to Caterpillar Cat 422E BACKHOE LOADER (Prefix MAW) Service Repair Manual Instant Download.pdf (19)
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This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
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- Removing and installing the camshaft, which requires removing other components like the rocker arm first, ensuring timing marks are aligned, and lubricating the camshaft lobes during installation.
- Removing and installing the camshaft gear by pressing it off the camshaft, aligning the keyway, and heating the gear to the proper temperature during installation.
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
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This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling major transmission components like gears, shafts, bearings, springs and seals. Proper cleaning and lubrication of parts is emphasized. Safety notes warn of risks from improper handling of spring-loaded components.
The document provides instructions for removing and installing the boom on a 420F Backhoe Loader. It describes:
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2) Using pullers and lifting devices to remove bearings and the boom cylinder.
3) Reversing the process to install the new or repaired boom by pressing in bearings and reattaching components.
This document provides instructions for removing and installing fuel injection nozzles on a Caterpillar 3054 engine. It describes:
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The document provides instructions for removing and installing the rocker shaft, pushrods, cylinder head, and related components on a 345B Series II Excavator with a 3176C engine. The removal procedure involves disconnecting sensors, tubes, and wiring before removing bolts and lifting off the cylinder head. The installation procedure specifies cleaning mating surfaces, installing new gaskets and seals, and using guide bolts to position the cylinder head before reconnecting components.
This document provides instructions for removing the cylinder head from a Caterpillar 3054C engine. The steps include:
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2. Removing the air filter hose.
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4. Removing the cylinder head bolts and removing the cylinder head.
The document provides instructions for disassembling and assembling components of the control valve for an excavator model 385B. It describes 25 steps to disassemble parts like actuators, manifolds, solenoids, valves, seals and more. The assembly section outlines 14 steps and provides warnings to properly install spring-loaded parts to prevent injury. Precautions are noted to clean parts and check for wear before reassembly.
Caterpillar Cat 385C and 385C L Excavator (Prefix JCM) Service Repair Manual ...yan77xunhao
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. Tools, torque specs and notes on lubrication and seals are provided. The goal is to disassemble, clean, inspect for wear, replace worn parts, and reassemble the final drive while maintaining cleanliness.
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It describes:
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This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and parts. The disassembly process involves removing components like the final drive cover, ring gear, carrier assemblies, gears, shafts and housings. The assembly process specifies cleaning parts, applying sealant, installing bearings and seals, and adjusting bearing preload using shims. Precautions are given for using hydraulic cylinders and puller studs during the assembly process.
This document provides instructions for disassembling and assembling the governor and fuel injection pump housing of a 3306 vehicular engine. It describes removing over 30 individual parts in 12 steps to disassemble the governor. It then describes assembling the governor in 35 steps, noting to clean and oil all parts before assembly.
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- Camshaft
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- Engine oil pan
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The document provides instructions for removing and disassembling the transmission of a 428D Backhoe Loader. It describes 19 steps to disassemble the transmission into its major components which include removing valve groups, filters, shafts, seals and gaskets. Special tools are required and cleanliness is important when disassembling the transmission.
The document provides instructions for removing the bank valve from a 420E Backhoe Loader. It is a 19 step process that involves draining fluids, removing floor plates, disconnecting hoses and wiring, and using lifting equipment to remove the heavy bank valve unit. The bank valve is then disassembled into its individual valve components for inspection or replacement.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It outlines 20 steps for the installation, which include lowering bearing temperatures, placing bars through frames, installing pins and bolts, connecting hoses and harnesses, and positioning cylinders. Tools required include levers, drivers, and lifting devices. Safety precautions are provided for working on pressurized hydraulic systems.
The document provides instructions to disassemble an axle housing, axle shaft, and wheel flange from a 420E backhoe loader. It outlines 9 steps to remove components including the axle shaft, retaining rings, locking plates, seals, bearings and bushings. Tools required include a spanner wrench, retaining ring pliers, and a combination puller. The purpose is to disassemble these components for repair or replacement.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
Resumes, Cover Letters, and Applying OnlineBruce Bennett
This webinar showcases resume styles and the elements that go into building your resume. Every job application requires unique skills, and this session will show you how to improve your resume to match the jobs to which you are applying. Additionally, we will discuss cover letters and learn about ideas to include. Every job application requires unique skills so learn ways to give you the best chance of success when applying for a new position. Learn how to take advantage of all the features when uploading a job application to a company’s applicant tracking system.
Job Finding Apps Everything You Need to Know in 2024SnapJob
SnapJob is revolutionizing the way people connect with work opportunities and find talented professionals for their projects. Find your dream job with ease using the best job finding apps. Discover top-rated apps that connect you with employers, provide personalized job recommendations, and streamline the application process. Explore features, ratings, and reviews to find the app that suits your needs and helps you land your next opportunity.
A Guide to a Winning Interview June 2024Bruce Bennett
This webinar is an in-depth review of the interview process. Preparation is a key element to acing an interview. Learn the best approaches from the initial phone screen to the face-to-face meeting with the hiring manager. You will hear great answers to several standard questions, including the dreaded “Tell Me About Yourself”.
5 Common Mistakes to Avoid During the Job Application Process.pdfAlliance Jobs
The journey toward landing your dream job can be both exhilarating and nerve-wracking. As you navigate through the intricate web of job applications, interviews, and follow-ups, it’s crucial to steer clear of common pitfalls that could hinder your chances. Let’s delve into some of the most frequent mistakes applicants make during the job application process and explore how you can sidestep them. Plus, we’ll highlight how Alliance Job Search can enhance your local job hunt.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02289796
Fuel Priming Pump and Fuel Filter Base - Remove and
Install
SMCS - 1258-010; 1260-010; 1261-010-SE; 1262-010
Removal Procedure
Table 1
Required Tools(1)
Tool Part Number Part Description Qty
ZZ
9U-7069 Cap 3
9U-7067 Cap 3
(1)
SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE
REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE
EXPERIENCED SERVICEMAN.
Start By:
a. Remove the assembly of the filter case and the fuel filter element. Refer to this Disassembly
and Assembly Manual, "Fuel Filter Base - Remove and Install".
Note: Put identification marks on all fuel hose assemblies and on all tube assemblies for
installation purposes. After being disconnected, plug all fuel hose assemblies and plug all tube
assemblies. This helps prevent fluid loss, and this helps to keep contaminants from entering the
system.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00952432
Typical example
1. Disconnect the tube assembly (5). Disconnect the tube assembly (6). Install dust covers onto
the connectors for the fuel priming pump.
2. Disconnect the fuel return line from the connector (3). Install a dust cover to the connector
(3).
3. Disconnect the harness assembly from the connector (2).
4. Support the fuel priming pump. Remove the three setscrews (1) and discard the rubber
washers. Remove the fuel priming pump (4).
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4. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00952432
Typical example
1. Clean the external surfaces of the fuel priming pump (4). Position the fuel priming pump (4)
and install the setscrews (1) and new rubber washers.
2. Remove the dust covers from the fuel priming pump. Remove the plugs from the tube
assemblies. Connect the tube assembly (5). Connect the tube assembly (6).
3. Connect the fuel return line to the connector (3).
4. Connect the harness assembly to the connector (2).
5. Remove the air from the fuel system. Refer to the Operations and Maintenance Manual,
"Fuel System - Prime".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01924034
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7067 Cap 4
9U-7069 Cap 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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6. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01001306
1. Remove bolts (1). Remove cover (2) from the cylinder head.
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7. Illustration 2 g01001381
2. Disconnect fuel injection lines (3) at fuel injection nozzles (4).
3. Disconnect fuel injection lines (3) at fuel injection pump (5).
4. Remove the fuel injection lines.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01001381
1. Connect fuel injection lines (3) at fuel injection nozzles (4). Tighten the nut to 30 N·m
(22 lb ft).
2. Connect the fuel injection lines at fuel injection pump (5). Tighten the nut to 30 N·m
(22 lb ft).
3. Remove the air from the fuel system. Refer to Operations and Maintenance Manual, "Fuel
System - Prime".
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8. Illustration 4 g01001306
4. Position cover (2) on the cylinder head. Install bolts (1). Tighten the bolts to a torque of
9 N·m (80 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878115
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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10. Illustration 1 g00975056
1. Remove hose (2) from fuel injection nozzle (1).
2. Remove bolt (3). Remove clamp (4) from the fuel injection nozzle.
3. Remove the fuel injection nozzle from the cylinder head. Remove O-ring seal (5) from the
fuel injection nozzle.
4. Remove seat washer (6) from the cylinder head.
Note: If the original seat washer is not removed, the projection of the fuel injection nozzle
will be incorrect when a new seat washer is installed.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 27 05:18:50 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878202
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00975210
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12. 1. Lubricate seat washer (6) with clean engine oil. Install the seat washer in the cylinder head.
Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be
incorrect.
2. Install O-ring seal (5) on fuel injection nozzle (1). Install the fuel injection nozzle in the
cylinder head.
Note: Alignment Pin (X) must be located opposite clamp (4).
3. Position clamp (4) on the fuel injection nozzle. Install bolt (3). Tighten the bolt to a torque
of 27 N·m (20 lb ft).
4. Install hose (2) to the fuel injection nozzle.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02075261
Fuel Injection Pump - Remove - Delphi DP210
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
B 230-6283 Timing Pin ( Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1P-2320 Combination Puller 1
ZZ
9U-7067 Cap 2
9U-7069 Cap 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
b. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
d. Remove the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
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14. Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) into the crankshaft
web.
Illustration 1 g00956204
NOTICE
The locking bolt must not be loosened under any circumstances while
the pump is off the engine. If the shaft is moved, dynamic timing of the
pump will be lost. Reestablishing timing must be done by an
authorized Delphi dealer, and is not a warrantable expense.
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15. 2. Loosen bolt (5). Move spacer (6) in order to allow bolt (5) to tighten against the shaft of the
fuel injection pump. Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten bolt (5) to a torque of 17 N·m (13 lb ft).
Note: Bolt (5) must be tightened in order to prevent the shaft of the fuel injection pump
from rotating.
3. Disconnect fuel return line (1). Disconnect tube assembly (4) from the fuel injection pump.
4. Disconnect harness assembly (2). Disconnect fuel line (3).
5. Disconnect the harness assembly from timing advance solenoid (7).
Illustration 2 g00956200
6. Remove nut (8) and the washer from the shaft of the fuel injection pump.
7. Install Tooling (D) and remove fuel injection pump gear (9).
Note: Do Not pry the fuel injection pump gear from the shaft of the fuel injection pump.
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16. Illustration 3 g00956267
8. Remove nut (14). Remove bolt (12).
9. If necessary, remove bolt (15) and bracket (11) from the cylinder block.
10. Remove bolts (13) in order to remove the fuel injection pump.
11. Remove the fuel injection pump from the front housing. Remove O-ring seal (10) from the
fuel injection pump.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 27 05:20:30 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05570925
Fuel Injection Pump - Install - Delphi DP210
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Fuel Injection Timing - Check".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the
crankshaft web.
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18. Illustration 1 g00956267
2. Use Tooling (D) in order to lubricate O-ring seal (10). Install a new O-ring seal (10) onto
the fuel injection pump.
3. Install new washers to bolts (13).
4. Align the holes in the fuel injection pump with the holes in the front housing. Install the fuel
injection pump to the housing.
Note: The fuel injection pump should be supported by hand until the bolts are installed.
5. Install bolts (13). Tighten bolts (13) to a torque of 22 N·m (16 lb ft).
6. Position support bracket (11) onto the cylinder block. Install bolt (15) finger tight.
7. Install bolt (12) and nut (14) finger tight.
8. Tighten bolt (12) and nut (14) to a torque of 22 N·m (16 lb ft). Tighten bolt (15) to a torque
of 44 N·m (32 lb ft).
Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are
tightened.
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19. Illustration 2 g00956200
Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the
fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump.
The nut must turn freely until contact is made with the fuel injection pump gear.
9. Position fuel injection pump gear (9) on the shaft of the fuel injection pump. Install the
washer and nut (8). Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten nut (8) to a torque of 24 N·m (17 lb ft).
Illustration 3 g00956204
10. Connect the harness assembly to timing advance solenoid (7).
11. Connect harness assembly (2). Connect fuel line (3).
12. Connect fuel return line (1). Connect tube assembly (4) to the fuel injection pump.
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20. 13. Loosen bolt (5). Move spacer (6) in order to prevent bolt (5) from tightening against the
shaft of the fuel injection pump. Tighten bolt (5) to a torque of 12 N·m (106 lb in).
Note: Spacer (6) must be correctly positioned and bolt (5) must be tightened in order to
prevent the bolt from contacting the shaft of the fuel injection pump.
Illustration 4 g00992965
14. Tighten nut (8) to a torque of 88 N·m (65 lb ft).
15. Remove Tooling (A) and Tooling (B).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
d. Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 27 05:21:20 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 422E BACKHOE LOADER MAW
Configuration: 422E Backhoe Loader MAW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02291815
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outer surfaces of the turbocharger (1).
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22. 2. Loosen the hose clamps and remove the air inlet hose at the turbocharger compressor
housing.
Note: The exhaust elbow is an option.
3. Remove the exhaust pipe from the turbocharger outlet or remove the exhaust pipe from the
exhaust elbow, if equipped. Refer to the OEM provided information for the correct
procedure in order to remove the exhaust pipe.
Illustration 1 g00975635
4. Remove the setscrews (5) from the exhaust elbow (3), if equipped.
5. Remove the setscrews (6) and remove the bracket (4) from the cylinder block.
6. If equipped, remove the exhaust elbow (3) from the exhaust adapter (1).
7. Remove the nuts (2) and remove the exhaust adapter (1) from the turbocharger.
8. Place a suitable container below the turbocharger (1) in order to collect any spillage of oil.
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23. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
24. Illustration 2 g00975609
9. Remove the banjo bolt (10). Remove the oil supply tube assembly (12) and the washers (11)
from the turbocharger. Discard the washers (11). If necessary, remove the oil supply tube
assembly (12) from the cylinder block and discard the washers.
10. Remove the setscrews (17). Remove the oil drain tube assembly (18) from the turbocharger.
Remove the gasket (16) and discard the gasket. If necessary, remove the oil drain tube
assembly from the cylinder block and discard the gasket.
11. If necessary, remove the studs (8) from the turbocharger housing.
12. Remove the nuts (15). Remove the turbocharger (7). Remove the gasket (9). Discard the
gasket (9). If necessary, remove the studs (14) from the exhaust manifold.
Note: Do not use the actuator rod of wastegate (13) to lift the turbocharger.
13. Plug the oil supply and the oil drain ports of the turbocharger. Install covers on the manifold
ports.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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