The document provides instructions for disassembling the transmission of a 420F2 backhoe loader. It describes removing over 20 components from the transmission, including the torque converter, gears, shafts, bearings, seals and other parts. Safety warnings are included to release springs carefully and wear protective equipment. Detailed illustrations accompany each step. The goal is to fully disassemble the transmission down to its individual parts for repair or replacement.
The document provides instructions for disassembling and assembling components of a 420F2 Backhoe Loader transmission. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Safety warnings are included to release spring forces carefully using the proper tools to avoid injury from propelled parts. Detailed illustrations supplement each step of the process.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to handle parts with compressed springs. Tools required are listed.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to release springs carefully due to risk of being struck by propelled parts.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to release springs carefully due to risk of being struck by propelled parts.
The document is a service repair manual that provides disassembly and assembly instructions for a 434F2 backhoe loader powertrain. It details how to disassemble the transmission's direct drive, front output shaft, rear output shaft, direct drive shaft, and reverse shaft. The summary includes removing various components like gears, bearings, seals, shafts, and fasteners using specialized tools in a specific sequence while taking safety precautions for parts under spring tension.
This document provides disassembly instructions for a 434F2 backhoe loader transmission. It describes how to remove various transmission components including the torque converter, gears, shafts, bearings, seals and other parts. Detailed steps and illustrations are provided to guide the removal of these components from both the front and rear sections of the direct drive transmission. Safety warnings are included to prevent injury from parts under spring tension.
This document provides disassembly instructions for a 434F2 backhoe loader transmission. It describes how to remove various transmission components including the torque converter, gears, shafts, bearings, seals and other parts. Detailed steps and illustrations are provided to guide the removal of these components from both the front and rear sections of the direct drive transmission. Safety warnings are included to prevent injury from parts under spring tension.
The document is a service repair manual that provides disassembly and assembly instructions for a 434F2 backhoe loader powertrain. It describes how to disassemble the transmission's direct drive, front output shaft, rear output shaft, direct drive shaft, and reverse shaft. The summary includes removing various components like gears, bearings, seals, shafts, and fasteners using specialized tools in a specific sequence. Safety precautions are provided to avoid injury from released spring forces.
The document provides instructions for disassembling and assembling components of a 420F2 Backhoe Loader transmission. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Safety warnings are included to release spring forces carefully using the proper tools to avoid injury from propelled parts. Detailed illustrations supplement each step of the process.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to handle parts with compressed springs. Tools required are listed.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to release springs carefully due to risk of being struck by propelled parts.
The document provides instructions for disassembling and assembling components of the transmission for a 420F2 Backhoe Loader. It describes removing the transmission from the machine and then disassembling its internal components like gears, shafts, bearings, and solenoids. Detailed steps are given for disassembling the direct drive front and rear output shafts. Safety warnings are included to release springs carefully due to risk of being struck by propelled parts.
The document is a service repair manual that provides disassembly and assembly instructions for a 434F2 backhoe loader powertrain. It details how to disassemble the transmission's direct drive, front output shaft, rear output shaft, direct drive shaft, and reverse shaft. The summary includes removing various components like gears, bearings, seals, shafts, and fasteners using specialized tools in a specific sequence while taking safety precautions for parts under spring tension.
This document provides disassembly instructions for a 434F2 backhoe loader transmission. It describes how to remove various transmission components including the torque converter, gears, shafts, bearings, seals and other parts. Detailed steps and illustrations are provided to guide the removal of these components from both the front and rear sections of the direct drive transmission. Safety warnings are included to prevent injury from parts under spring tension.
This document provides disassembly instructions for a 434F2 backhoe loader transmission. It describes how to remove various transmission components including the torque converter, gears, shafts, bearings, seals and other parts. Detailed steps and illustrations are provided to guide the removal of these components from both the front and rear sections of the direct drive transmission. Safety warnings are included to prevent injury from parts under spring tension.
The document is a service repair manual that provides disassembly and assembly instructions for a 434F2 backhoe loader powertrain. It describes how to disassemble the transmission's direct drive, front output shaft, rear output shaft, direct drive shaft, and reverse shaft. The summary includes removing various components like gears, bearings, seals, shafts, and fasteners using specialized tools in a specific sequence. Safety precautions are provided to avoid injury from released spring forces.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYB
Configuration: 420F2 Center Pivot Backhoe Loader LYB00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
415F2, 416F2, 420F2 IT, 420F2 ST, 430F2 IT and 430F2 ST Backhoe Loaders Power
Train
Media Number -UENR5021-03 Publication Date -01/05/2015 Date Updated -05/06/2018
i06145783
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 395-1590 Lifting Eye Assembly 2
B 422-5471 Lifting Eye Assembly 1
C 4C-3652 Spring Compressor 1
D 1P-1859 Retaining Ring Pliers 1
E 8H-0663 Bearing Puller Gp 1
F 8B-7551 Bearing Puller Gp 1
G 1U-6400 Three Jaw Puller 1
H 137-8102 Spring Compressor 1
Start By:
a. Remove the transmission.
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3. Illustration 1 g03827943
1. Use two people to remove torque converter (1). The weight of torque converter (1) is
approximately 23 kg (51 lb). Remove torque converter (1) from transmission (2).
2. Remove bolt (4), the washer, and yoke (3) from transmission (2).
Illustration 2 g03828843
3. Remove shaft (5) from transmission (2).
4. Remove bolts (7) and gear shift (6) from transmission (2).
5. Remove bolts (10) and support assemblies (8) from transmission (2).
6. Remove bolt (11), the washer, and yoke (9) from transmission (2).
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4. Illustration 3 g03828844
7. Remove bolts (13) and solenoid valve (12) from transmission (2).
Illustration 4 g03828845
Illustration 5 g03828846
Personal injury can result from being struck by parts propelled by a
released spring force.
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5. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Remove head (14) from solenoid valve (12). Remove O-ring seal (15) from head (14).
9. Remove spring (16), carrier (17), spring (18), and piston (19) from solenoid valve (12).
Illustration 6 g03828847
Illustration 7 g03828848
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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6. 10. Remove plug (20) from solenoid valve (12). Remove O-ring seal (21) from plug (20).
11. Remove spring (22) and poppet (23) from solenoid valve (12).
Illustration 8 g03828849
Illustration 9 g03828850
12. Remove self locking nut (24), O-ring seal (26) coil assembly (25), and O-ring seal (27) from
solenoid valve (12).
Illustration 10 g03828851
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7. Illustration 11 g03828852
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
13. Remove tube assembly (28) from solenoid valve (12). Remove O-ring seal (29) from tube
assembly (28).
14. Remove spring (30), push rod (31), washer (32), and spool (33) from solenoid valve (12).
Illustration 12 g03828876
15. Remove O-ring seals (34) from solenoid valve (12).
16. Repeat Step 8 through Step 14 for the opposite side of solenoid valve (12).
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8. Illustration 13 g03828878
17. Attach Tooling (A) and a suitable lifting device to transmission (2). The weight of
transmission (2) is approximately 255 kg (562 lb). Place transmission (2) on a suitable work
bench. Secure transmission (2) to the suitable work bench.
18. Remove bolts (35) that secure the case.
Illustration 14 g03828879
19. Attach Tooling (A) and Tooling (B) to case (36). The weight of case (36) is approximately
45 kg (100 lb). Remove case (36) from the transmission.
Direct Drive, Front Output Shaft
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9. Illustration 15 g03828880
1. Remove front output shaft (37).
Illustration 16 g03829476
Illustration 17 g03829477
2. Use suitable press to remove bearing cone (38).
3. Remove bearing cone (38), thrust washer (39), needle bearing (40), and gear (41) from the
shaft.
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10. 4. Remove roller bearing (42), spacer (43), roller bearing (44), needle bearing (45), and thrust
washer (46) from the shaft.
Illustration 18 g03829478
5. Remove retaining ring (47).
Illustration 19 g03829479
6. Remove plate (48).
Illustration 20 g03829480
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11. Illustration 21 g03829481
7. Remove friction disks (49) and friction clutches (50).
Illustration 22 g03829482
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Use a suitable press and Tooling (C) to compress spring assembly (52). Use Tooling (D) to
remove retaining ring (51).
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12. Illustration 23 g03829483
9. Remove spring assembly (52) and retainer (53).
Illustration 24 g03829484
10. Release piston (54) by applying 207 kPa (30 psi) of air pressure into the lube passage as
indicated.
11. Remove seal ring (55).
Illustration 25 g03829485
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13. 12. Use Tooling (E) and a suitable press to remove bearing cone (56). Remove bearing cone
(56).
Direct Drive, Rear Output Shaft
Illustration 26 g03829593
Illustration 27 g03829664
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plug (57), spring (59), and ball (58).
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14. Illustration 28 g03829665
Illustration 29 g03829668
2. Remove screws (60) from the shift forks. Remove rod (61) and ball (62).
Illustration 30 g03829669
Personal injury can result from being struck by parts propelled by a
released spring force.
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15. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: Reinstalling plug (57) keeps the spring and the ball from being propelled from the
transmission case.
3. Reinstall plug (57) into the transmission case.
4. Remove rod (63) and shift forks (64).
Illustration 31 g03829670
Illustration 32 g03829671
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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16. Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (57), ball (67), and spring (66).
6. Remove rear output shaft (65).
Illustration 33 g03829672
Illustration 34 g03829763
7. Remove screw (69) and washer (68).
8. Use Tooling (F) and a suitable press to remove bearing cone (70) and gear (71).
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17. Illustration 35 g03829764
9. Remove needle bearings (72) and (73).
10. Use Tooling (D) to remove lock ring (74).
Illustration 36 g03829765
11. Remove synchronizer assembly (75).
Illustration 37 g03829811
12. Remove sleeve (76).
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19. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
20. Illustration 41 g03829812
15. Use a suitable press to remove bearing cone (80) from the shaft. Remove bearing cone (80),
gear (89), gear (90).
16. Remove shims (81), synchronizer assembly (82), and shims (83).
17. Remove bearing (84), bearing spacer (85), and sleeve (86).
18. Remove sleeve (87), gear (88), bearing spacer (91), and bearing (92).
Direct Drive Shaft
Illustration 42 g03830710
1. Remove direct drive shaft (93).
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