The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. It lists the required tools and parts, and provides step-by-step procedures with illustrations. The procedures include releasing hydraulic pressure, removing hoses and pins, lifting components with suitable devices, and installing in the reverse order. Safety notices are included to relieve pressure before disassembly and contain fluids.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjekksemm
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use pullers and a lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...ujjfjkskekmme
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use a lever puller and lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjfkskefmem
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fujsefkskekmm
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use a lever puller and lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...ufjjjdjkkskme
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by removing a retaining ring.
Step-by-step instructions are provided along with required tools and torque specifications for reinstalling components.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjekksemm
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use pullers and a lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...ujjfjkskekmme
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use a lever puller and lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjfkskefmem
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fujsefkskekmm
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to remove the lift cylinder, noting any shims.
3. Disconnect hoses, remove the bucket and tilt cylinder, then use a lever puller and lifting device to remove the lift arms from the machine.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...ufjjjdjkkskme
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by removing a retaining ring.
Step-by-step instructions are provided along with required tools and torque specifications for reinstalling components.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process describes using retaining ring pliers to remove retaining rings and separate individual planetary gear assemblies. Reassembly involves installing thrust washers, locking rings, bearings and planetary gears in the specified order and orientation.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by removing a retaining ring.
Step-by-step instructions are provided along with required tools and torque specifications for reinstalling components.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process describes using retaining ring pliers to remove retaining rings and separate individual planetary gear assemblies. Reassembly involves installing thrust washers, locking rings, bearings and planetary gears in the specified order and orientation.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process separates the planetary gear assemblies into individual parts like thrust washers, bearings, and gears. Reassembly follows the reverse order, with proper positioning of tapered bearings.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fjsjekksemm
The document provides instructions for removing and installing a tire and rim on a 420E backhoe loader. The removal procedure involves raising the bucket, removing nuts and fenders, loosening lug nuts, jacking up the machine, and removing the tire and rim. The installation procedure specifies attaching a lifting device to the tire and rim, installing it along with lug nuts, lowering the machine, reinstalling fenders and nuts, and tightening the lug nuts.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...uudjfjjdkkksmm
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fujsjfkskemm
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fjsjfkskefmem
The document provides instructions for removing and installing components of the front axle and steering system of a 420E backhoe loader, including:
- Removing and installing front tires and rims.
- Removing and installing tie rods and steering cylinders.
- Removing the final drive planetary, draining oil, and disassembling components.
- Assembling components and installing the final drive planetary.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...ufjjsjekkmdme
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
This document provides the procedure for removing and installing the front gear group on C4.4 engines for Caterpillar built machines. The removal procedure involves locking the crankshaft, camshaft and fuel injection pump in position using timing pins before removing gears and related components. The installation procedure specifies cleaning and inspecting components, lubricating gears, aligning timing marks and using dial indicators to check end play and backlash when reinstalling the gear group. Proper locking of engine components is emphasized to maintain timing during the repair.
This document provides the procedure for removing and installing the front gear group on C4.4 engines for Caterpillar built machines. The removal procedure involves locking the crankshaft, camshaft and fuel injection pump in position using timing pins before removing individual gears. The installation procedure specifies cleaning and inspecting components, lubricating gears, aligning timing marks and using dial indicators to check end play and backlash when reinstalling the gear group. Proper locking of engine components is emphasized to maintain timing during the repair process.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins.
2. Loosening threaded inserts on the rocker arms to close the valves fully.
3. Removing the front housing gear assembly, idler gears, and camshaft gear after marking their positions.
4. Cleaning and inspecting components before installation, and installing in the reverse order while maintaining proper timing.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
More Related Content
Similar to Caterpillar Cat 420E BACKHOE LOADER (Prefix DAN) Service Repair Manual (DAN00001 and up).pdf
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process describes using retaining ring pliers to remove retaining rings and separate individual planetary gear assemblies. Reassembly involves installing thrust washers, locking rings, bearings and planetary gears in the specified order and orientation.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by removing a retaining ring.
Step-by-step instructions are provided along with required tools and torque specifications for reinstalling components.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process describes using retaining ring pliers to remove retaining rings and separate individual planetary gear assemblies. Reassembly involves installing thrust washers, locking rings, bearings and planetary gears in the specified order and orientation.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E backhoe loader. The removal process involves draining oil, then removing screws and the planetary carrier assembly from the wheel flange. The disassembly process separates the planetary gear assemblies into individual parts like thrust washers, bearings, and gears. Reassembly follows the reverse order, with proper positioning of tapered bearings.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fjsjekksemm
The document provides instructions for removing and installing a tire and rim on a 420E backhoe loader. The removal procedure involves raising the bucket, removing nuts and fenders, loosening lug nuts, jacking up the machine, and removing the tire and rim. The installation procedure specifies attaching a lifting device to the tire and rim, installing it along with lug nuts, lowering the machine, reinstalling fenders and nuts, and tightening the lug nuts.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...uudjfjjdkkksmm
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fujsjfkskemm
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...fjsjfkskefmem
The document provides instructions for removing and installing components of the front axle and steering system of a 420E backhoe loader, including:
- Removing and installing front tires and rims.
- Removing and installing tie rods and steering cylinders.
- Removing the final drive planetary, draining oil, and disassembling components.
- Assembling components and installing the final drive planetary.
Caterpillar cat 420 e backhoe loader (prefix pra) service repair manual (pra0...ufjjsjekkmdme
The document provides instructions for removing and installing components of the front steering system on a 420E backhoe loader, including:
- Removing and installing the front tire and rim, which requires raising the machine, loosening lug nuts, and lifting off the tire using a hoist.
- Removing and installing the front tie rod, which requires loosening nuts and using a puller tool to disconnect the tie rod from other components.
- Removing and installing the front steering cylinder, which requires removing bolts and reinstalling with thread locking compound.
- Removing the final drive planetary, which requires draining oil and removing screws to lift out the assembly. Disassembly involves using pliers to remove retaining rings and separate
This document provides the procedure for removing and installing the front gear group on C4.4 engines for Caterpillar built machines. The removal procedure involves locking the crankshaft, camshaft and fuel injection pump in position using timing pins before removing gears and related components. The installation procedure specifies cleaning and inspecting components, lubricating gears, aligning timing marks and using dial indicators to check end play and backlash when reinstalling the gear group. Proper locking of engine components is emphasized to maintain timing during the repair.
This document provides the procedure for removing and installing the front gear group on C4.4 engines for Caterpillar built machines. The removal procedure involves locking the crankshaft, camshaft and fuel injection pump in position using timing pins before removing individual gears. The installation procedure specifies cleaning and inspecting components, lubricating gears, aligning timing marks and using dial indicators to check end play and backlash when reinstalling the gear group. Proper locking of engine components is emphasized to maintain timing during the repair process.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins.
2. Loosening threaded inserts on the rocker arms to close the valves fully.
3. Removing the front housing gear assembly, idler gears, and camshaft gear after marking their positions.
4. Cleaning and inspecting components before installation, and installing in the reverse order while maintaining proper timing.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
Similar to Caterpillar Cat 420E BACKHOE LOADER (Prefix DAN) Service Repair Manual (DAN00001 and up).pdf (17)
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
- Removing and installing the exhaust gas recirculation valve by removing bolts, clamps, and disconnecting hoses.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines and nozzles, as well as removing, installing, disassembling and assembling the governor and camshaft. Removal and installation procedures note the need to keep parts clean and plug all openings to prevent contamination. Disassembly and assembly sections provide illustrations and detail each step, such as pressing components apart and together using the specified tools.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It describes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. The document includes illustrations and specifies required tools and torque specifications for reinstallation.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
The document provides instructions for servicing components of a Caterpillar 527 track skidder, including:
- Removing and installing the grapple crosshead from the jib boom.
- Disassembling, inspecting, and reassembling the grapple arch cylinder.
- Removing, installing, and installing the grapple arch cylinder on the arch.
The instructions include illustrations of the components and multi-step procedures for servicing while taking safety precautions for working with heavy equipment and hydraulic systems. Required tools are also listed.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It describes removing the rear wheels first, then removing screws and components to detach the cab, including vents, ducts, trim, radio mount, wiring, and bolts. The reverse process is described for installing the cab. Safety precautions are provided for working on air conditioning systems involving refrigerants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Water temperature regulator removal and installation in 3 steps
- Water outlet manifold removal in 5 steps and installation in 6 steps
- Flywheel removal in 6 steps and installation in 7 steps
- Crankshaft rear seal removal starting with removing the flywheel and taking out housing bolts in 3 steps
The document contains detailed diagrams and notices about keeping parts clean and containing fluids to complete the repair and replacement procedures safely.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing the flywheel housing on a 3054 engine for a Caterpillar 436C backhoe loader. The removal procedure involves supporting the engine, removing mounting bolts from the top and rear of the flywheel housing, and lifting the housing off with tooling. The installation procedure specifies cleaning surfaces, positioning the housing with tooling, and tightening mounting bolts to the specified torques.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions to assemble the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). The instructions include installing bearings, gears, springs, seals and other parts in the proper order and include safety warnings for parts under spring load.
The document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. It outlines 23 steps to remove components including cylinders, bars, blocks, and bearings. It then outlines 17 steps for installation, which involves reinstalling components in reverse order and applying thread lock compound to bolts. Tools required include various pullers, lifting devices, drivers and thread lock compound.
This document provides instructions for removing the transmission from a 432F2 backhoe loader. It outlines 26 steps to completely disassemble the axle housing and related components. The key steps include using jacks and stands to lift and support the machine, draining transmission fluid, removing mounting bolts and plates, and using various tools to pull bearings and separate individual parts. Protective equipment is recommended when removing pressurized components.
This document provides instructions for removing and installing an engine on a 432E backhoe loader. It outlines 50 steps to remove the engine, which includes draining fluids, disconnecting hoses, cables, and other components. It then outlines 14 steps for installing the engine, which reverses the removal process and includes reconnecting all hoses, cables, and components in the proper order and torque specifications. The overall document provides detailed disassembly and reassembly instructions for removing and replacing the engine.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03007516
Lift Cylinder - Remove and Install
SMCS - 5102-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers As 1
B 1P-1863 Retaining Ring Pliers As 1
Start By:
A. Release the pressure in the hydraulic oil system. Refer to Disassembly and Assembly,
"Hydraulic System Pressure - Release".
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01247267
1. Disconnect hose assemblies (1) and (2) .
Illustration 2 g01247269
2. Attach a suitable lifting device to lift cylinder (4). The weight of lift cylinder (4) is
approximately 57 kg (125 lb).
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4. 3. Use Tooling (A) in order to remove retaining ring (6). Remove pin assembly (5) and lower the
rod end of lift cylinder (4). Use Tooling (B) in order to remove retaining ring (3). Remove
washer (7). Remove lift cylinder (4) .
Disassembly and Assembly Information
Table 2
Required Tools
Tool Part Number Part Description Qty
C 1P-0510 Driver Gp 1
D 5P-0960 Grease Cartridge 1
E 4C-9507 Retaining Compound 1
F 9S-3263 Thread Lock Compound 1
G 125-0079 Hydraulic Cylinder Repair Stand Gp 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
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5. Illustration 3 g01248083
(1) Apply Tooling (E) to the bearing.
(2) Lubricate the seals with the fluid that is being sealed.
(3) (7) Use Tooling (C) for the removal of the bearings.
(4) Torque for the head ... 650 ± 50 N·m (480 ± 37 lb ft)
(5) Torque for the piston ... 875 ± 25 N·m (645 ± 18 lb ft)
(6) Apply Tooling (F) to the threads of setscrew. Torque for the setscrew ... 26 ± 2.5 N·m (18 ± 2 lb
ft)
Installation Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers As 1
B 1P-1863 Retaining Ring Pliers As 1
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6. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn
or damaged, use new parts for replacement.
Illustration 4 g01247269
1. Attach a suitable lifting device to lift cylinder (4). The weight of lift cylinder (4) is
approximately 57 kg (125 lb).
2. Install the head end of lift cylinder (4). Install washer (7). Use Tooling (B) in order to install
retaining ring (3). Raise the rod end of lift cylinder (4) and install pin assembly (5). Use
Tooling (A) in order to install retaining ring (6).
Illustration 5 g01247267
3. Connect hose assemblies (1) and (2) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:08:35 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03007488
Lift Arms - Remove
SMCS - 6107-011; 6119-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-1863 Retaining Ring Pliers 1
C 1U-9200 Lever Puller Hoist 1
D 140-7742 Sleeve 2
E
1P-1831 Bearing Puller Adapter 1
FT-1410 Sleeve 1
4K-0684 Hard Washer 1
9U-5345 Nut 1
9U-5343 Puller Stud 1
3S-6224 Hydraulic Pump 1
6V-3160 Double Acting Cylinder 1
F 1P-1834 Bearing Puller Adapter 1
FT-1410 Sleeve 1
4K-0684 Hard Washer 1
9U-6833 Nut 1
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8. 4C-9633 Puller Stud 1
3S-6224 Hydraulic Pump 1
6V-3160 Double Acting Cylinder 1
Start By:
A. Remove the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove and
Install".
B. Remove the bucket. Refer to Disassembly and Assembly, "Bucket - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01247933
1. Place suitable cribbing under the front of lift arms (1) .
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9. Illustration 2 g01247934
2. Attach a suitable lifting device to the rod end of lift cylinder (4). The weight of lift cylinder
(4) is approximately 57 kg (125 lb). Use Tooling (A) in order to remove retaining ring (2)
(not shown). Remove pin assembly (3). Use the suitable lifting device in order to lower the
rod end of lift cylinder (4) away from lift arms (1). Repeat for the other side.
Illustration 3 g01247935
3. Disconnect hose assemblies (5) and (6) from each side of the machine. Cut all cable straps
(7) that secure harness assembly (8) for the bucket positioner. Place harness assembly (8) to
the side.
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10. Illustration 4 g01247936
4. Attach Tooling (C), Tooling (D), and a suitable lifting device to lift arms (1). The weight of
lift arms (1) is approximately 408 kg (900 lb).
Illustration 5 g01247938
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11. Illustration 6 g01248250
5. Use Tooling (B) in order to remove retaining ring (9). Remove pin (10). Remove lift arms
(1) .
Note: Note the number and the location of the shims for assembly purposes.
Illustration 7 g01248263
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12. Illustration 8 g01248018
6. Use Tooling (E) in order to remove bearings (11) .
Illustration 9 g01248265
Illustration 10 g01248029
7. Use Tooling (F) in order to remove bearings (12) .
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13. Illustration 11 g01248315
8. Remove bearings (13) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:09:23 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03007492
Lift Arms - Install
SMCS - 6107-012; 6119-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-1863 Retaining Ring Pliers 1
C 1U-9200 Lever Puller Hoist 1
D 140-7742 Sleeve 2
E 1P-0520 Driver Gp 1
Illustration 1 g01248315
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15. 1. Lower the temperature of bearings (13). Use Tooling (E) in order to install bearings (13) .
Illustration 2 g01248265
2. Lower the temperature of bearings (12). Use Tooling (E) in order to install bearings (12) .
Illustration 3 g01248263
3. Lower the temperature of bearings (11). Use Tooling (E) in order to install bearings (11) .
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16. Illustration 4 g01248250
Illustration 5 g01247936
4. Attach Tooling (C), Tooling (D), and a suitable lifting device to lift arms (1). The weight of
lift arms (1) is approximately 408 kg (900 lb).
5. Install lift arms (1). Install shims between lift arms (1) and the machine in order to obtain a
maximum total clearance of 1.0 mm (0.04 inch).
Note: Lift arms (1) must be centered on the machine in order to be within 3.0 mm (0.12
inch) from one side to the other side.
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17. Illustration 6 g01247938
6. Install any shims that were present during the removal procedure. Install pin (10). Install
shims between lift arms (1) and the machine in order to obtain a maximum total clearance of
1.0 mm (0.04 inch). Use Tooling (B) in order to install retaining ring (9) .
Illustration 7 g01247935
7. Position harness assembly (8) and install all cable straps (7) that secure harness assembly
(8) for the bucket positioner. Connect hose assemblies (5) and (6) to each side of the
machine.
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18. Illustration 8 g01247934
8. Attach a suitable lifting device to the rod end of lift cylinder (4). The weight of lift cylinder
(4) is approximately 57 kg (125 lb). Raise the rod end of lift cylinder (4) into position.
Install pin assembly (3). Use Tooling (A) in order to install retaining ring (2). Repeat for the
other side of lift arms (1) .
End By:
a. Install the bucket. Refer to Disassembly and Assembly, "Bucket - Remove and Install".
b. Install the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove and
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:10:11 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i02499757
Hoe Bucket - Remove and Install
SMCS - 6503-010
Removal Procedure
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Place the hoe bucket on the ground.
2. Release the pressure in the hydraulic oil system. Refer to Disassembly and Assembly,
"Hydraulic System Pressure - Release".
Illustration 1 g01249878
3. Remove cotter pins (1) and (4). Remove spacers (2) and (5). Remove pins (3) and (6). Raise
the stick off hoe bucket (7). Remove hoe bucket (7). The weight of hoe bucket (7) is
approximately 148 kg (325 lb).
Note: The weight of the hoe bucket may vary depending on the configuration.
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20. Installation Procedure
Illustration 2 g01249878
1. Position hoe bucket (7). The weight of hoe bucket (7) is approximately 148 kg (325 lb).
Lower the stick onto hoe bucket (7). Install pins (3) and (6). Install spacers (2) and (5).
Install cotter pins (1) and (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:10:58 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03046303
Quick Coupler - Remove and Install
SMCS - 6129-010
Removal Procedure
Start By:
a. Remove the backhoe bucket. Refer to Disassembly and Assembly, "Hoe Bucket - Remove
and Install".
Illustration 1 g01549059
1. Position quick coupler (1) level on the ground.
2. Remove cotter pin (2) and remove pin (3).
3. Remove cotter pin (4) and remove pin (5).
4. Raise the boom in order to remove quick coupler (1).
Installation Procedure
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22. Illustration 2 g01549059
1. Lower the boom into position on quick coupler (1).
2. Install pin (5) and install cotter pin (4).
3. Install pin (3) and install cotter pin (2).
End By:
a. Install the backhoe bucket. Refer to Disassembly and Assembly, "Hoe Bucket - Remove and
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:11:46 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03007158
Backhoe Bucket Linkage - Remove and Install
SMCS - 6513-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-5197 Retaining Ring Pliers As 1
B 1P-0510 Driver Gp 1
Start By:
A. Remove the hoe bucket. Refer to Disassembly and Assembly, "Hoe Bucket - Remove and
Install".
1. Place the stick on the ground.
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24. Illustration 1 g01249977
2. Attach a suitable lifting device to link assembly (4). The weight of link assembly (4) is
approximately 25 kg (55 lb). Use Tooling (A) in order to remove retaining ring (1). Remove
shims (2). Remove pin (3) .
Illustration 2 g01249995
3. Remove bearings (5) and (6) from both sides of link assembly (4) .
Illustration 3 g01249996
4. Use Tooling (A) in order to remove retaining rings (7) and (10). Remove shims (8) and (11).
Remove link assembly (9) .
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25. Illustration 4 g01249998
5. Use Tooling (B) in order to remove bearings (12) and (13) from link assembly (9) .
Illustration 5 g01250072
6. Remove pins (14) and (16). Remove link assembly (15) .
Illustration 6 g01250086
7. Use Tooling (B) in order to remove bearings (17) and (18) from link assembly (15) .
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5P-5197 Retaining Ring Pliers As 1
B 1P-0510 Driver Gp 1
Illustration 7 g01523550
1. Lower the temperature of bearings (17) and (18). Use Tooling (B) in order to install
bearings (17) and (18) into link assembly (15) .
Note: Make sure that bearings (17) and (18) are flush with Surface (X) during the
installation process.
Illustration 8 g01250072
2. Install link assembly (15). Install pins (14) and (16) and any shims that were present during
the removal procedure.
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28. Note: Note that one shim is required on each side.
Illustration 9 g01523554
3. Lower the temperature of bearings (12) and (13). Use Tooling (B) in order to install
bearings (12) and (13) into link assembly (9) .
Note: Make sure that bearings (12) and (13) are flush with Surface (Y) during the
installation process.
Illustration 10 g01249996
4. Install link assembly (9). Install shims (8) and shims (11) in order to obtain a maximum
total clearance of 4.0 mm (0.16 inch). Use Tooling (A) in order to install retaining rings (7)
and (10) .
Note: Note that one shim (8) and (11) is required on each side.
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29. Illustration 11 g01523561
5. Lower the temperature of bearings (5) and (6). Use Tooling (B) in order to install bearings
(5) and (6) into both sides of link assembly (4) .
Note: Make sure that bearings (5) and (6) are flush with Surface (Z) during the installation
process.
Illustration 12 g01249977
6. Attach a suitable lifting device to link assembly (4). The weight of link assembly (4) is
approximately 25 kg (55 lb). Install link assembly (4). Install shims (2) and pin (3). Use
Tooling (A) in order to install retaining ring (1) .
End By: Install the hoe bucket. Refer to Disassembly and Assembly, "Hoe Bucket - Remove and
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 24 14:12:34 UTC+0800 2019
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30. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420E BACKHOE LOADER DAN
Configuration: 420E Backhoe Loader Parallel Lift DAN00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Machine Systems
Media Number -UENR0232-00 Publication Date -01/03/2010 Date Updated -22/03/2010
i03025382
Backhoe Bucket Cylinder - Remove and Install
SMCS - 5457-010-UH
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1859 Retaining Ring Pliers 1
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
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31. Illustration 1 g01250103
1. Place the stick on the ground. Lower the hoe bucket to the ground.
2. Release the pressure in the hydraulic oil system. Refer to Disassembly and Assembly,
"Hydraulic System Pressure - Release".
Illustration 2 g01530095
3. Disconnect hose assemblies (1) and (4). Disconnect clamps (2) and (3) .
4. Disconnect harness assembly (5) .
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