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Service Repair Manual
Models
420D BACKHOE LOADER
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Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER FDP
Configuration: 420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Machine
Systems
Media Number -RENR3585-11 Publication Date -01/09/2009 Date Updated -28/09/2009
i01406296
Bank Valve (Loader) - Assemble
SMCS - 5051-016; 5124-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Illustration 1 g00735292
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1. Install O-ring (144) onto plug (143) .
Illustration 2 g00735287
2. Install plug (143). Tighten the plug to the following torque: 27 ± 3 N·m (20 ± 2 lb ft)
Illustration 3 g00735286
3. Install the following items onto valve assembly (139) : O-ring (140), seal (141) and O-ring
(142) .
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Illustration 4 g00735283
4. Install valve assembly (139). Tighten the valve to the following torque: 70 ± 7 N·m (52 ± 5
lb ft)
Illustration 5 g00735281
5. Install O-ring (138) onto plug (135) .
Illustration 6 g00735280
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6. Install spring (136) and install spool (137) .
Illustration 7 g00735279
7. Install plug (135). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft)
Illustration 8 g00735275
8. Install the following four O-rings:
◦ One O-ring (132)
◦ One O-ring (133)
◦ Two O-rings (134)
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Illustration 9 g00735271
9. Install three studs (7) and then install shims (131) onto the studs.
Illustration 10 g00735244
10. Install the following items onto the seat (126) : check ball (127), O-ring (128), seal (129)
and O-ring (130) .
Illustration 11 g00735241
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11. Install seat (126). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft)
Illustration 12 g00735239
12. Install spool assembly (120) .
13. Install the following items in order to secure the spool assembly into the valve body:
retainer (121), spring (122), coupling (123), retainer (124) and nut (125) .
Tighten the nut to the following torque: 10 ± 1.5 N·m (7 ± 1 lb ft)
Illustration 13 g00735238
14. Install spring (118) and install spool valve (119) .
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Illustration 14 g00735236
15. Install O-ring (117) onto plug (116) .
Illustration 15 g00735233
16. Install plug (116). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft)
Illustration 16 g00735225
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17. Install the following items onto valve (109) : O-ring (110), seal (111), O-ring (112), O-ring
(113), O-ring (114) and seal (115) .
Illustration 17 g00735219
18. Install valve assembly (109). Tighten the valve assembly to the following torque: 14 ± 2
N·m (10 ± 1 lb ft)
Illustration 18 g00735038
19. Position O-ring (108) in place on inner cover housing (99) .
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Illustration 19 g00735215
20. Place inner cover housing (99) into position. Install allen head screw (107) in order to
secure the inner cover housing in place.
Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in)
Illustration 20 g00736169
21. Install the following items in outer cover (98) : O-ring (105), cap (104), spring (103),
plunger (102), spacer (101) and O-ring (100) .
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Illustration 21 g00735009
22. Position outer cover (98) in place. Then install allen head screws (96) in order to secure
outer cover (98) in place on inner cover housing (99) .
Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in)
Illustration 22 g00735030
23. Install O-ring (106) onto plug (97) .
24. Install plug (97) into the outer cover.
Illustration 23 g00733258
25. Install four O-rings in position on lift valve group (95) :
◦ Two O-rings (92)
◦ One O-ring (93)
◦ One O-ring (94)
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26. Carefully slide lift valve group (95) onto the studs. Then install shims (91) onto studs (7) .
Illustration 24 g00734831
27. Install the following items onto seat (86) : check ball (87), O-ring (88), seal (89) and O-ring
(90) .
Illustration 25 g00734823
28. Install seat (86). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft)
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Illustration 26 g00734800
29. Install spool assembly (80) .
30. Install the following items in order to secure spool assembly (80) into the valve body:
retainer (81), spring (82), coupling (83), retainer (84) and nut (85) .
Tighten the nut to the following torque: 10 ± 1.5 N·m (7 ± 1 lb ft)
Illustration 27 g00734667
31. Install the following items onto valve groups (75) and (76) : O-ring (77), seal (78) and O-
ring (79) .
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Illustration 28 g00734666
32. Install valve group (75) and install valve group (76). Tighten the valve groups to the
following torque: 35 to 45 N·m (26 to 33 lb ft)
Illustration 29 g00734665
33. Install spring (73) and install spool valve (74) .
Illustration 30 g00734664
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34. Install O-ring (71) onto plug (70) .
Illustration 31 g00734658
35. Install plug (71). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft)
Illustration 32 g00734562
36. Install the following items onto valve (64) : O-ring (65), seal (66), O-ring (67), O-ring (68),
O-ring (69) and seal (70) .
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Illustration 33 g00734550
37. Install valve assembly (64). Tighten the valve assembly to the following torque: 14 ± 2 N·m
(10 ± 1 lb ft)
Illustration 34 g00735184
38. Position O-ring (63) in place on inner cover housing (54) .
Illustration 35 g00734539
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39. Position inner cover housing (54) in place. Then install allen head screw (62) in order to
secure the inner cover housing in place.
Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in)
Illustration 36 g00736292
40. Install the following items into the outer cover (53) : O-ring (60), cap (59), spring (58),
plunger (57), spacer (56) and O-ring (55) .
41. Position outer cover (53) in place on inner cover housing (54). Then install allen head
screws (51) in order to secure the outer cover (53) in place.
Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in)
Illustration 37 g00734535
42. Install O-ring (61) onto plug (52) .
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Illustration 38 g00734492
43. Install plug (52) .
Illustration 39 g00734479
44. Position O-ring (49) in place on cover (48) .
Illustration 40 g00734470
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45. Place cover (49) in the proper position. Then install allen head screws (48) in order to
secure cover (49) in position on the tilt valve group.
Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in)
Illustration 41 g00733253
46. Install four O-rings onto the tilt valve group:
◦ Two O-rings (44)
◦ One O-ring (45)
◦ One O-ring (46)
47. Carefully slide tilt valve group (47) onto the studs. Then install three shims (43) onto studs
(7) .
Illustration 42 g00734451
48. Install the following items onto the seat (38) : check ball (39), O-ring (40), seal (41) and O-
ring (42) .
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Illustration 43 g00734425
49. Install seat (38). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft)
Illustration 44 g00734370
50. Install spring (36) and then install spool (37) .
Illustration 45 g00734366
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Caterpillar cat 420 d backhoe loader (prefix fdp) service repair manual (fdp18400 and up)

  • 2. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420D BACKHOE LOADER FDP Configuration: 420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Machine Systems Media Number -RENR3585-11 Publication Date -01/09/2009 Date Updated -28/09/2009 i01406296 Bank Valve (Loader) - Assemble SMCS - 5051-016; 5124-016 Assembly Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure. Note: Apply a light film of hydraulic oil to all components before assembly. Illustration 1 g00735292 1/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. 1. Install O-ring (144) onto plug (143) . Illustration 2 g00735287 2. Install plug (143). Tighten the plug to the following torque: 27 ± 3 N·m (20 ± 2 lb ft) Illustration 3 g00735286 3. Install the following items onto valve assembly (139) : O-ring (140), seal (141) and O-ring (142) . 2/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g00735283 4. Install valve assembly (139). Tighten the valve to the following torque: 70 ± 7 N·m (52 ± 5 lb ft) Illustration 5 g00735281 5. Install O-ring (138) onto plug (135) . Illustration 6 g00735280 3/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. 6. Install spring (136) and install spool (137) . Illustration 7 g00735279 7. Install plug (135). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft) Illustration 8 g00735275 8. Install the following four O-rings: ◦ One O-ring (132) ◦ One O-ring (133) ◦ Two O-rings (134) 4/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 9 g00735271 9. Install three studs (7) and then install shims (131) onto the studs. Illustration 10 g00735244 10. Install the following items onto the seat (126) : check ball (127), O-ring (128), seal (129) and O-ring (130) . Illustration 11 g00735241 5/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. 11. Install seat (126). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft) Illustration 12 g00735239 12. Install spool assembly (120) . 13. Install the following items in order to secure the spool assembly into the valve body: retainer (121), spring (122), coupling (123), retainer (124) and nut (125) . Tighten the nut to the following torque: 10 ± 1.5 N·m (7 ± 1 lb ft) Illustration 13 g00735238 14. Install spring (118) and install spool valve (119) . 6/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 14 g00735236 15. Install O-ring (117) onto plug (116) . Illustration 15 g00735233 16. Install plug (116). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft) Illustration 16 g00735225 7/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 17. Install the following items onto valve (109) : O-ring (110), seal (111), O-ring (112), O-ring (113), O-ring (114) and seal (115) . Illustration 17 g00735219 18. Install valve assembly (109). Tighten the valve assembly to the following torque: 14 ± 2 N·m (10 ± 1 lb ft) Illustration 18 g00735038 19. Position O-ring (108) in place on inner cover housing (99) . 8/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 19 g00735215 20. Place inner cover housing (99) into position. Install allen head screw (107) in order to secure the inner cover housing in place. Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in) Illustration 20 g00736169 21. Install the following items in outer cover (98) : O-ring (105), cap (104), spring (103), plunger (102), spacer (101) and O-ring (100) . 9/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(S... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 21 g00735009 22. Position outer cover (98) in place. Then install allen head screws (96) in order to secure outer cover (98) in place on inner cover housing (99) . Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in) Illustration 22 g00735030 23. Install O-ring (106) onto plug (97) . 24. Install plug (97) into the outer cover. Illustration 23 g00733258 25. Install four O-rings in position on lift valve group (95) : ◦ Two O-rings (92) ◦ One O-ring (93) ◦ One O-ring (94) 10/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. 26. Carefully slide lift valve group (95) onto the studs. Then install shims (91) onto studs (7) . Illustration 24 g00734831 27. Install the following items onto seat (86) : check ball (87), O-ring (88), seal (89) and O-ring (90) . Illustration 25 g00734823 28. Install seat (86). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft) 11/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 26 g00734800 29. Install spool assembly (80) . 30. Install the following items in order to secure spool assembly (80) into the valve body: retainer (81), spring (82), coupling (83), retainer (84) and nut (85) . Tighten the nut to the following torque: 10 ± 1.5 N·m (7 ± 1 lb ft) Illustration 27 g00734667 31. Install the following items onto valve groups (75) and (76) : O-ring (77), seal (78) and O- ring (79) . 12/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 28 g00734666 32. Install valve group (75) and install valve group (76). Tighten the valve groups to the following torque: 35 to 45 N·m (26 to 33 lb ft) Illustration 29 g00734665 33. Install spring (73) and install spool valve (74) . Illustration 30 g00734664 13/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. 34. Install O-ring (71) onto plug (70) . Illustration 31 g00734658 35. Install plug (71). Tighten the plug to the following torque: 70 ± 7 N·m (52 ± 5 lb ft) Illustration 32 g00734562 36. Install the following items onto valve (64) : O-ring (65), seal (66), O-ring (67), O-ring (68), O-ring (69) and seal (70) . 14/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 33 g00734550 37. Install valve assembly (64). Tighten the valve assembly to the following torque: 14 ± 2 N·m (10 ± 1 lb ft) Illustration 34 g00735184 38. Position O-ring (63) in place on inner cover housing (54) . Illustration 35 g00734539 15/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
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  • 18. 39. Position inner cover housing (54) in place. Then install allen head screw (62) in order to secure the inner cover housing in place. Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in) Illustration 36 g00736292 40. Install the following items into the outer cover (53) : O-ring (60), cap (59), spring (58), plunger (57), spacer (56) and O-ring (55) . 41. Position outer cover (53) in place on inner cover housing (54). Then install allen head screws (51) in order to secure the outer cover (53) in place. Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in) Illustration 37 g00734535 42. Install O-ring (61) onto plug (52) . 16/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 38 g00734492 43. Install plug (52) . Illustration 39 g00734479 44. Position O-ring (49) in place on cover (48) . Illustration 40 g00734470 17/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. 45. Place cover (49) in the proper position. Then install allen head screws (48) in order to secure cover (49) in position on the tilt valve group. Tighten the allen head screws to the following torque: 8 ± 1.5 N·m (71 ± 13 lb in) Illustration 41 g00733253 46. Install four O-rings onto the tilt valve group: ◦ Two O-rings (44) ◦ One O-ring (45) ◦ One O-ring (46) 47. Carefully slide tilt valve group (47) onto the studs. Then install three shims (43) onto studs (7) . Illustration 42 g00734451 48. Install the following items onto the seat (38) : check ball (39), O-ring (40), seal (41) and O- ring (42) . 18/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 43 g00734425 49. Install seat (38). Tighten the seat to the following torque: 14 ± 2 N·m (10 ± 1 lb ft) Illustration 44 g00734370 50. Install spring (36) and then install spool (37) . Illustration 45 g00734366 19/26420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(... 2019/10/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...