This service repair manual provides instructions for installing an engine on a 416F2 backhoe loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine using lifting equipment, connecting components like the bell housing, flywheel, mounts and panels. Hoses and wires for items like the starter, alternator and air conditioning are also connected. Finally, the document describes filling coolant and oil before completing reassembly. The overall process involves lifting and positioning the engine, connecting major components, and finishing with fluids.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine to a lifting device and positioning it in the machine. It then details connecting components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning components, and covers. The document provides guidance on filling coolant and oil once installation is complete.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator and starter motor. Steps include filling the cooling system and engine oil after installation is complete. The manual contains diagrams illustrating each step in the installation process.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts, and electrical harnesses. Tools needed are also listed. Connecting fuel, coolant, and intake lines are also covered along with filling fluids before completing reassembly.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine using lifting equipment, connecting components like the bell housing, flywheel, mounts and panels. Hoses and wires for items like the starter, alternator and air conditioning are also connected. Finally, the document describes filling coolant and oil before completing reassembly. The overall process involves lifting and positioning the engine, connecting major components, and finishing with fluids.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine to a lifting device and positioning it in the machine. It then details connecting components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning components, and covers. The document provides guidance on filling coolant and oil once installation is complete.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator and starter motor. Steps include filling the cooling system and engine oil after installation is complete. The manual contains diagrams illustrating each step in the installation process.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts, and electrical harnesses. Tools needed are also listed. Connecting fuel, coolant, and intake lines are also covered along with filling fluids before completing reassembly.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details connecting the engine components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning compressor, fan, and covers. Tools needed are listed. Safety notices are included to handle fluids properly and prevent contamination. The document provides a step-by-step process to install the engine and associated components in the machine.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before final assembly. Tools required are listed. The document provides guidance on safely containing fluids and preventing contamination during the process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before completing the installation. The manual provides diagrams to illustrate each step in the engine installation process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
The document provides instructions for assembling and disassembling components of a Caterpillar 426F2 backhoe loader, including:
1) Assembling the axle housing by setting bearing preloads and backlash between gears.
2) Installing the drive and steering axle by attaching it to the frame and installing other components.
3) Removing and installing a solenoid valve on the transmission by disconnecting electrical connectors and hydraulic lines.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the step-by-step procedures. The removal procedure involves using a lifting device to remove the flywheel and then removing housing bolts. The installation procedure specifies cleaning parts, lubricating the seal, and tightening bolts to the specified torque to attach the housing.
This document provides instructions for removing and installing camshaft bearings, engine oil pans, piston cooling jets, pistons, and connecting rods on a 3054C engine. It outlines the required tools and parts, removal and installation procedures with illustrations, and safety notices to keep parts clean and contain fluids. The summary focuses on the high-level steps and does not include part numbers or other specific details.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and torque values are provided. The document also warns to keep all parts clean from contaminants to prevent rapid wear.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components, and using lifting tools to remove the engine. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual for backhoe loader models.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for installing and removing the fuel injection pump and governor on a 262D Skid Steer Loader with a C3.3B engine. The installation procedure involves 18 steps including installing bearings, gears, springs, seals and housing components. The removal procedure involves 12 steps such as disconnecting lines, removing bolts, nuts and springs. Cleaning the components and ensuring cleanliness of the fuel system is emphasized.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader. It describes:
1) Removing the flywheel by taking out bolts and using guide bolts and lifting equipment, being careful of the weight.
2) Installing the flywheel by positioning it with guide bolts and lifting equipment, replacing bolts, and tightening them in sequence.
3) Removing the crankshaft rear seal by taking out torx screws and discarding the seal and housing assembly.
4) Installing the new crankshaft rear seal by aligning it on the crankshaft flange, installing torx
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader. It details assembling the transmission in major components and then assembling the components together.
2. The instructions include installing various parts like bearings, gears, plates, springs and seals onto the input shaft, reverse shaft and main shaft in the specified order.
3. Cleanliness is emphasized and all parts must be cleaned before assembly. Lubrication with transmission oil is also specified.
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This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details connecting the engine components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning compressor, fan, and covers. Tools needed are listed. Safety notices are included to handle fluids properly and prevent contamination. The document provides a step-by-step process to install the engine and associated components in the machine.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before final assembly. Tools required are listed. The document provides guidance on safely containing fluids and preventing contamination during the process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before completing the installation. The manual provides diagrams to illustrate each step in the engine installation process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
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This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
The document provides instructions for assembling and disassembling components of a Caterpillar 426F2 backhoe loader, including:
1) Assembling the axle housing by setting bearing preloads and backlash between gears.
2) Installing the drive and steering axle by attaching it to the frame and installing other components.
3) Removing and installing a solenoid valve on the transmission by disconnecting electrical connectors and hydraulic lines.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the step-by-step procedures. The removal procedure involves using a lifting device to remove the flywheel and then removing housing bolts. The installation procedure specifies cleaning parts, lubricating the seal, and tightening bolts to the specified torque to attach the housing.
This document provides instructions for removing and installing camshaft bearings, engine oil pans, piston cooling jets, pistons, and connecting rods on a 3054C engine. It outlines the required tools and parts, removal and installation procedures with illustrations, and safety notices to keep parts clean and contain fluids. The summary focuses on the high-level steps and does not include part numbers or other specific details.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and torque values are provided. The document also warns to keep all parts clean from contaminants to prevent rapid wear.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components, and using lifting tools to remove the engine. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual for backhoe loader models.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416F2, 420F2 IT, 420F2 ST, 422F2, 428F2, 430F2 IT, 430F2 ST, 432F2, 434F2 and
444F2 Backhoe Loaders Engine Supplement
Media Number -UENR6152-01 Publication Date -01/06/2015 Date Updated -06/06/2018
i06199414
Engine - Install
SMCS - 1000-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B 6V-3145 Load Leveling Beam 1
Illustration 1 g03849495
1. Attach Tooling (B) and a suitable lifting device to engine (30). The weight of engine (30) is
approximately 544kg (1200 lb). Use Tooling (B) and the suitable lifting device to position
engine (30) into the machine.
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3. Illustration 2 g03849484
Illustration 3 g03849257
2. Align bell housing (28) to the engine and install bolts (29).
3. Rotate the engine and install bolts (26) in order to connect flywheel (27) to the torque
converter.
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4. Illustration 4 g03849498
4. Install engine mounting bolts (31). Repeat on opposite side.
Illustration 5 g03849253
5. Install access panel (25).
Illustration 6 g02999824
6. Remove Tooling (A) from the transmission.
Illustration 7 g03849251
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5. Illustration 8 g03849240
7. Connect ground strap (24). Connect harness assemblies (21) to the electric starting motor.
Connect clip (22) to bracket (23).
Illustration 9 g03849221
8. Connect harness assemblies (20) to the alternator.
Illustration 10 g03849219
9. Position air conditioner compressor (19) on the engine and install bolts (18).
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6. Illustration 11 g03849206
10. Install fan and hub assembly (17). Install nuts (16).
Illustration 12 g03849203
11. Install fan shroud (15). Install fan guard (14). Install hose (13).
Illustration 13 g03849201
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7. Illustration 14 g03849199
12. Install tube (12). Install hoses (10) and (11).
13. Install tube (9). Install coolant tank (8).
Illustration 15 g03797235
14. Install fuel filter assembly (7).
Illustration 16 g03797205
15. Install plate assembly (5). Install bolts (4).
Note: Do not remove bolts (6).
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8. Illustration 17 g03797188
16. Position floor mat (3). Position plate (2) and install the bolts . Repeat on the opposite side of
the cab.
Illustration 18 g03797183
17. Turn battery disconnect switch (1) to the ON position.
18. Fill the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant
(ELC) - Change" for the correct filling procedure.
19. Fill the engine oil . Refer to Operation and Maintenance Manual, "Engine Oil and Filter -
Change" for the correct filling procedure.
End By:
a. Install air cleaner.
b. Install muffler.
c. Install hood assembly.
d. Install side panels.
Sun Dec 8 23:07:53 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02289796
Fuel Priming Pump and Fuel Filter Base - Remove and
Install
SMCS - 1258-010; 1260-010; 1261-010-SE; 1262-010
Removal Procedure
Table 1
Required Tools(1)
Tool Part Number Part Description Qty
ZZ
9U-7069 Cap 3
9U-7067 Cap 3
(1)
SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE
REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE
EXPERIENCED SERVICEMAN.
Start By:
a. Remove the assembly of the filter case and the fuel filter element. Refer to this Disassembly
and Assembly Manual, "Fuel Filter Base - Remove and Install".
Note: Put identification marks on all fuel hose assemblies and on all tube assemblies for
installation purposes. After being disconnected, plug all fuel hose assemblies and plug all tube
assemblies. This helps prevent fluid loss, and this helps to keep contaminants from entering the
system.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00952432
Typical example
1. Disconnect the tube assembly (5). Disconnect the tube assembly (6). Install dust covers onto
the connectors for the fuel priming pump.
2. Disconnect the fuel return line from the connector (3). Install a dust cover to the connector
(3).
3. Disconnect the harness assembly from the connector (2).
4. Support the fuel priming pump. Remove the three setscrews (1) and discard the rubber
washers. Remove the fuel priming pump (4).
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11. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00952432
Typical example
1. Clean the external surfaces of the fuel priming pump (4). Position the fuel priming pump (4)
and install the setscrews (1) and new rubber washers.
2. Remove the dust covers from the fuel priming pump. Remove the plugs from the tube
assemblies. Connect the tube assembly (5). Connect the tube assembly (6).
3. Connect the fuel return line to the connector (3).
4. Connect the harness assembly to the connector (2).
5. Remove the air from the fuel system. Refer to the Operations and Maintenance Manual,
"Fuel System - Prime".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 8 23:09:12 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01924034
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7067 Cap 4
9U-7069 Cap 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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13. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01001306
1. Remove bolts (1). Remove cover (2) from the cylinder head.
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14. Illustration 2 g01001381
2. Disconnect fuel injection lines (3) at fuel injection nozzles (4).
3. Disconnect fuel injection lines (3) at fuel injection pump (5).
4. Remove the fuel injection lines.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01001381
1. Connect fuel injection lines (3) at fuel injection nozzles (4). Tighten the nut to 30 N·m
(22 lb ft).
2. Connect the fuel injection lines at fuel injection pump (5). Tighten the nut to 30 N·m
(22 lb ft).
3. Remove the air from the fuel system. Refer to Operations and Maintenance Manual, "Fuel
System - Prime".
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15. Illustration 4 g01001306
4. Position cover (2) on the cylinder head. Install bolts (1). Tighten the bolts to a torque of
9 N·m (80 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 8 23:10:09 UTC+0800 2019
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16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878115
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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17. Illustration 1 g00975056
1. Remove hose (2) from fuel injection nozzle (1).
2. Remove bolt (3). Remove clamp (4) from the fuel injection nozzle.
3. Remove the fuel injection nozzle from the cylinder head. Remove O-ring seal (5) from the
fuel injection nozzle.
4. Remove seat washer (6) from the cylinder head.
Note: If the original seat washer is not removed, the projection of the fuel injection nozzle
will be incorrect when a new seat washer is installed.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 8 23:11:05 UTC+0800 2019
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878202
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00975210
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20. 1. Lubricate seat washer (6) with clean engine oil. Install the seat washer in the cylinder head.
Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be
incorrect.
2. Install O-ring seal (5) on fuel injection nozzle (1). Install the fuel injection nozzle in the
cylinder head.
Note: Alignment Pin (X) must be located opposite clamp (4).
3. Position clamp (4) on the fuel injection nozzle. Install bolt (3). Tighten the bolt to a torque
of 27 N·m (20 lb ft).
4. Install hose (2) to the fuel injection nozzle.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 8 23:12:02 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416F2 BACKHOE LOADER LYA
Configuration: 416F2 Center Pivot Backhoe Loader LYA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02075261
Fuel Injection Pump - Remove - Delphi DP210
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
B 230-6283 Timing Pin ( Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1P-2320 Combination Puller 1
ZZ
9U-7067 Cap 2
9U-7069 Cap 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
b. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
d. Remove the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
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