This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes using link brackets and a lifting device to remove the housing by removing mounting bolts at the top and on the cylinder block. It also details cleaning surfaces, inspecting seals and dowels, and attaching the housing back in place after cleaning. Proper cleaning, inspection, and torque specifications are emphasized to complete the procedure.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fjjkekfksemmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts, attaching lifting tools, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening mounting bolts with specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fjjkekfksemmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts, attaching lifting tools, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening mounting bolts with specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
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This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
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This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
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This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406238
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00546794
Typical Example. Different lifting device shown than what is called out in the Table.
Illustration 2 g00546793
1. Install Tool (A) and a suitable lifting device on flywheel (1) .
2. Remove bolts (3) and bearing housing (4) .
3. Remove six bolts (2) and the washers from the flywheel.
Note: The 3054 and 3056 marine engines used several bolt patterns to attach the flywheel to
the crankshaft. There are drilled holes that are not used in the crankshaft and in the
flywheel.
4. Use the suitable lifting device in order to remove flywheel (1) . The weight of flywheel (1)
and the flywheel ring gear is 53 kg (120 lb).
5. If removal of the flywheel ring gear is necessary, place an index mark on the chamfer of the
flywheel ring gear for the installation process.
Illustration 3 g00546795
2/3
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4. 6. Use a hammer and a punch in order to remove flywheel ring gear (5) from flywheel (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 00:03:28 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406239
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Always wear protective gloves when handling parts that have been
heated.
1/2
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2019/12/4
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6. Illustration 1 g00803517
Typical Example. Different Lifting device shown than what is called out in the table.
1. If flywheel ring gear (5) was removed, heat flywheel ring gear (5) to a temperature of 250 °
C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (5) on flywheel (1) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
3. Install Tool (A) and a suitable lifting device on flywheel (1) and position flywheel (1) in the
flywheel housing. The weight of flywheel (1) and flywheel ring gear (5) is 53 kg (120 lb).
Illustration 2 g00546793
4. Install six bolts (2) and the washers that hold flywheel (1) in position. Tighten the bolts to a
torque of 105 N·m (77 lb ft).
5. Put bearing housing (4) in position on the flywheel. Install four bolts (3) that fasten bearing
housing (4) to the flywheel.
6. Refer to the Specifications Module, "Flywheel" topic for information on inspecting the
flywheel.
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All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741403
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. Engines with 14 Bolt Housing Assembly
Illustration 1 g00632744
The flywheel housing has been removed for photographic purposes only.
1. Remove bolts (1) from housing (3).
2. Remove socket head bolts (2) from housing (3).
3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder
block.
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
Illustration 2 g00830867
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9. 1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2.
2. Remove the one-piece housing assembly from the cylinder block.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01605362
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6205 Rear Seal Installer 1
1P-0510 Driver Group 1
B FT-2806 Alignment Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Engines with 14 Bolt Housing Assembly
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Clean the areas of the parts that will contact each other.
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11. Illustration 1 g00541839
3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make
sure that you install the seal to the correct depth in the housing. Refer to Specifications,
"Crankshaft Seals" for additional information.
4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil.
5. Install Tool (A) onto the crankshaft flange.
6. Put the new gasket for the housing in position on the dowels in the cylinder block.
Illustration 2 g00606404
7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) .
8. Position housing (3) on the dowels in the cylinder block.
9. Remove Tool (A) .
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12. Illustration 3 g00606340
The flywheel housing has been removed for photographic purposes only.
10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block.
11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft).
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and
dirt.
Illustration 4 g00831176
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13. Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the
crankshaft flange before installation.
2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the
cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the
plastic sleeve after the housing assembly is installed.
3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the
crankshaft flange.
Illustration 5 g00830867
4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the
cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft).
5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft).
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741450
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Support the engine with blocks or with a suitable lifting device on a flat level surface.
Illustration 1 g00541891
Typical example
2. Remove mounting bolts (1) from the top of flywheel housing (2).
Illustration 2 g00541892
Typical example
3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2).
4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block.
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16. 5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced
hammer in order to separate flywheel housing (2) from the cylinder block. The weight of
flywheel housing (2) is approximately 32 kg (70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing.
Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if
necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace
the dowels, if necessary.
Illustration 3 g00541892
2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels
that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg
(70 lb).
3. Install mounting bolts (3).
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17. Illustration 4 g00541891
Typical example
4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block.
Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft).
Tighten the cast iron flywheel housing bolts to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
5. Remove Tooling (A) from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01461242
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Illustration 1 g00553762
Typical example
1. Remove three bolts (2) that hold thrust block (3) in position.
2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the
crankshaft pulley in position on the end of the crankshaft.
3. Remove crankshaft pulley (1) from the engine.
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