This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step procedures. For flywheel removal, a lifting device and link bracket must be used to detach the flywheel from the crankshaft. For rear seal removal, either a 14-bolt or 10-bolt housing assembly is removed to access the seal. Installation requires aligning and securing the components in the reverse order of disassembly. Proper cleaning, lubrication and torque specifications are noted.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fjjkekfksemmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts, attaching lifting tools, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening mounting bolts with specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fjjkekfksemmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts, attaching lifting tools, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening mounting bolts with specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...f7usueijdkdmm3e
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the component locations and tooling. Proper safety practices like fluid containment are noted.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean from contaminants. Diagrams illustrate the components and numbered steps in the procedures.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...f7usueijdkdmm3e
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components like hoses and electrical connections, and removing mounting hardware. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual and focuses on a specific model, engine, and component.
This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack and load leveling beam to lift the heavy engine. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This service repair manual provides instructions for installing an engine on a 416F2 Backhoe Loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet, ensuring they are replaced in the original location.
- The camshaft can be removed after other components and installed after cleaning, taking care not to damage lobes or bearings.
- Camshaft bearings are removed and installed using a special tool, aligning the oil hole with the cylinder block.
- The engine oil pan is removed after draining oil, then cleaned and reinstalled using new gaskets and sealant. Proper support of heavy parts is advised.
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This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on the engine, and tightening the mounting bolts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top of the housing, and lifting the housing off the engine. The installation procedure specifies cleaning surfaces, positioning the housing on dowels, and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and installing the new pulley by aligning dowel pins and tightening bolts to the specified torque. Safety notices are included to keep parts clean and contain fluids during disassembly.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for installing mounting bolts.
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Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...f7usueijdkdmm3e
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the component locations and tooling. Proper safety practices like fluid containment are noted.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean from contaminants. Diagrams illustrate the components and numbered steps in the procedures.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...f7usueijdkdmm3e
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components like hoses and electrical connections, and removing mounting hardware. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual and focuses on a specific model, engine, and component.
This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack and load leveling beam to lift the heavy engine. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
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This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet, ensuring they are replaced in the original location.
- The camshaft can be removed after other components and installed after cleaning, taking care not to damage lobes or bearings.
- Camshaft bearings are removed and installed using a special tool, aligning the oil hole with the cylinder block.
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Caterpillar Cat 307 EXCAVATOR (Prefix 2WM) Service Repair Manual (2WM00001-00...f7usueijdkdmm3e
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2) Remove the connecting rod caps, bolts or nuts, and bearings to separate the connecting rods from the pistons. Push the pistons and rods out of the cylinder block.
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Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix TMX) Service Repair ...f7usueijdkdmm3e
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406238
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00546794
Typical Example. Different lifting device shown than what is called out in the Table.
Illustration 2 g00546793
1. Install Tool (A) and a suitable lifting device on flywheel (1) .
2. Remove bolts (3) and bearing housing (4) .
3. Remove six bolts (2) and the washers from the flywheel.
Note: The 3054 and 3056 marine engines used several bolt patterns to attach the flywheel to
the crankshaft. There are drilled holes that are not used in the crankshaft and in the
flywheel.
4. Use the suitable lifting device in order to remove flywheel (1) . The weight of flywheel (1)
and the flywheel ring gear is 53 kg (120 lb).
5. If removal of the flywheel ring gear is necessary, place an index mark on the chamfer of the
flywheel ring gear for the installation process.
Illustration 3 g00546795
2/3
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4. 6. Use a hammer and a punch in order to remove flywheel ring gear (5) from flywheel (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 00:03:28 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406239
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g00803517
Typical Example. Different Lifting device shown than what is called out in the table.
1. If flywheel ring gear (5) was removed, heat flywheel ring gear (5) to a temperature of 250 °
C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (5) on flywheel (1) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
3. Install Tool (A) and a suitable lifting device on flywheel (1) and position flywheel (1) in the
flywheel housing. The weight of flywheel (1) and flywheel ring gear (5) is 53 kg (120 lb).
Illustration 2 g00546793
4. Install six bolts (2) and the washers that hold flywheel (1) in position. Tighten the bolts to a
torque of 105 N·m (77 lb ft).
5. Put bearing housing (4) in position on the flywheel. Install four bolts (3) that fasten bearing
housing (4) to the flywheel.
6. Refer to the Specifications Module, "Flywheel" topic for information on inspecting the
flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741403
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. Engines with 14 Bolt Housing Assembly
Illustration 1 g00632744
The flywheel housing has been removed for photographic purposes only.
1. Remove bolts (1) from housing (3).
2. Remove socket head bolts (2) from housing (3).
3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder
block.
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
Illustration 2 g00830867
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9. 1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2.
2. Remove the one-piece housing assembly from the cylinder block.
Copyright 1993 - 2019 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01605362
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6205 Rear Seal Installer 1
1P-0510 Driver Group 1
B FT-2806 Alignment Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Engines with 14 Bolt Housing Assembly
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Clean the areas of the parts that will contact each other.
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11. Illustration 1 g00541839
3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make
sure that you install the seal to the correct depth in the housing. Refer to Specifications,
"Crankshaft Seals" for additional information.
4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil.
5. Install Tool (A) onto the crankshaft flange.
6. Put the new gasket for the housing in position on the dowels in the cylinder block.
Illustration 2 g00606404
7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) .
8. Position housing (3) on the dowels in the cylinder block.
9. Remove Tool (A) .
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12. Illustration 3 g00606340
The flywheel housing has been removed for photographic purposes only.
10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block.
11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft).
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and
dirt.
Illustration 4 g00831176
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13. Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the
crankshaft flange before installation.
2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the
cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the
plastic sleeve after the housing assembly is installed.
3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the
crankshaft flange.
Illustration 5 g00830867
4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the
cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft).
5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft).
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741450
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Support the engine with blocks or with a suitable lifting device on a flat level surface.
Illustration 1 g00541891
Typical example
2. Remove mounting bolts (1) from the top of flywheel housing (2).
Illustration 2 g00541892
Typical example
3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2).
4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block.
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17. 5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced
hammer in order to separate flywheel housing (2) from the cylinder block. The weight of
flywheel housing (2) is approximately 32 kg (70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing.
Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if
necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace
the dowels, if necessary.
Illustration 3 g00541892
2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels
that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg
(70 lb).
3. Install mounting bolts (3).
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18. Illustration 4 g00541891
Typical example
4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block.
Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft).
Tighten the cast iron flywheel housing bolts to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
5. Remove Tooling (A) from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG00001-11999 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01461242
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Illustration 1 g00553762
Typical example
1. Remove three bolts (2) that hold thrust block (3) in position.
2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the
crankshaft pulley in position on the end of the crankshaft.
3. Remove crankshaft pulley (1) from the engine.
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