The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It details removing the spanner nut and pushing the cylinder out of the axle housing using a rubber mallet. Disassembly involves removing seals, rings, guides and fittings from the cylinder. Reassembly follows the reverse order. Additional sections describe removing and installing tie rods and the rear drive and steering axle.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln0...ujfjjskkemm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The summary is:
1. The removal procedure involves removing several other components first like the alternator, crankshaft pulley, and front cover. Bolts must then be removed to take off the front housing.
2. When installing the front housing, gaskets and seals are fitted and bolts are tightened in stages while ensuring proper alignment of components.
3. The process is completed by re-installing the other components that were initially removed.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln0...ujfjjskkemm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The summary is:
1. The removal procedure involves removing several other components first like the alternator, crankshaft pulley, and front cover. Bolts must then be removed to take off the front housing.
2. When installing the front housing, gaskets and seals are fitted and bolts are tightened in stages while ensuring proper alignment of components.
3. The process is completed by re-installing the other components that were initially removed.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 931 b track loader (prefix 29y) service repair manual (29y000...fujskekfmsme
This document provides instructions for servicing the tracks and track rollers of a Caterpillar 931B track loader. It describes how to remove and install track rollers, disassemble and assemble track rollers, separate and reconnect tracks, and remove and install front idlers. The procedures include removing guards and covers, loosening the tracks, lifting the machine, and removing and installing components using various tools while following warnings about hydraulic pressure and pin removal. Torques and clearances are specified.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v005...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln0...fujsjfejkskem
This document provides instructions for removing and installing the idler gear on a 420D backhoe loader with a 3054C engine and Delphi DP210 fuel injection pump. It describes using various tools to ensure the engine is at top center before removing the idler gear. The removal procedure involves loosening a bolt to move a spacer and allow the bolt to tighten against the fuel injection pump shaft. The installation procedure describes cleaning parts and tightening the bolt.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
This document provides instructions for removing and installing a steering cylinder on a 416D backhoe loader. It describes:
1. Removing the tie rods from the front axle. Removing the spanner nut and removing the steering cylinder assembly from the axle housing using a rubber mallet.
2. Disassembling the steering cylinder by removing retaining rings, seals, guides, and fittings.
3. Reassembling the steering cylinder by installing the parts in reverse order.
4. Installing the steering cylinder into the axle housing and installing the spanner nut and tie rods.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing a steering cylinder on a 416D backhoe loader. It describes:
1. Removing the tie rods from the front axle. Removing the spanner nut and removing the steering cylinder assembly from the axle housing using a rubber mallet.
2. Disassembling the steering cylinder by removing retaining rings, seals, guides, and fittings.
3. Reassembling the steering cylinder by installing the parts in reverse order.
4. Installing the steering cylinder into the axle housing and installing the spanner nut and tie rods.
The document provides instructions for removing and installing various components of the rear drive and steering axle assembly of a 420D backhoe loader, including:
- Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and axle mounting nuts and plates.
- Positioning a hydraulic jack under the axle and using a lifting device to remove the axle from the vehicle.
- Removing additional components from the axle including a parking brake bracket, cover, retaining clip, pin and washer.
The procedures include illustrations of each step and require tools such as a puller, wrench, heat gun and hydraulic jack. Safety notices
The document provides instructions for removing and installing various components of the rear drive and steering axle assembly of a 420D backhoe loader, including:
- Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and axle mounting nuts and plates.
- Positioning a hydraulic jack under the axle and using a lifting device to remove the axle from the vehicle.
- Removing additional components once the axle is secured on a work table, such as a parking brake bracket, cover, and retaining pin.
The procedures include illustrations of each step and require tools such as a puller, wrench, and heat gun.
The document provides instructions for removing and installing various components related to the steering and drive systems on the rear axle of a 420D backhoe loader, including:
1) Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and rear axle mounting nuts and plates to remove the entire rear axle assembly.
2) Positioning the axle on supports after removal and removing additional components like the parking brake bracket and cover.
3) Detailed steps and illustrations are provided for each removal and installation task. Safety notices are also included regarding hydraulic system pressure and fluid containment.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...fjsefkkefmmem
The document provides instructions for removing and installing a steering cylinder on a 420D backhoe loader. It details:
1) Required tools and safety precautions for the job.
2) Removal steps which include removing tie rods, spanner nut, and using a rubber mallet to remove the cylinder.
3) Disassembly steps for the cylinder including removing seals, rings, guides and fittings.
4) Reassembly and installation steps in reverse order.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 931 b track loader (prefix 29y) service repair manual (29y000...fujskekfmsme
This document provides instructions for servicing the tracks and track rollers of a Caterpillar 931B track loader. It describes how to remove and install track rollers, disassemble and assemble track rollers, separate and reconnect tracks, and remove and install front idlers. The procedures include removing guards and covers, loosening the tracks, lifting the machine, and removing and installing components using various tools while following warnings about hydraulic pressure and pin removal. Torques and clearances are specified.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v005...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln0...fujsjfejkskem
This document provides instructions for removing and installing the idler gear on a 420D backhoe loader with a 3054C engine and Delphi DP210 fuel injection pump. It describes using various tools to ensure the engine is at top center before removing the idler gear. The removal procedure involves loosening a bolt to move a spacer and allow the bolt to tighten against the fuel injection pump shaft. The installation procedure describes cleaning parts and tightening the bolt.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
This document provides instructions for removing and installing a steering cylinder on a 416D backhoe loader. It describes:
1. Removing the tie rods from the front axle. Removing the spanner nut and removing the steering cylinder assembly from the axle housing using a rubber mallet.
2. Disassembling the steering cylinder by removing retaining rings, seals, guides, and fittings.
3. Reassembling the steering cylinder by installing the parts in reverse order.
4. Installing the steering cylinder into the axle housing and installing the spanner nut and tie rods.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing a steering cylinder on a 416D backhoe loader. It describes:
1. Removing the tie rods from the front axle. Removing the spanner nut and removing the steering cylinder assembly from the axle housing using a rubber mallet.
2. Disassembling the steering cylinder by removing retaining rings, seals, guides, and fittings.
3. Reassembling the steering cylinder by installing the parts in reverse order.
4. Installing the steering cylinder into the axle housing and installing the spanner nut and tie rods.
The document provides instructions for removing and installing various components of the rear drive and steering axle assembly of a 420D backhoe loader, including:
- Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and axle mounting nuts and plates.
- Positioning a hydraulic jack under the axle and using a lifting device to remove the axle from the vehicle.
- Removing additional components from the axle including a parking brake bracket, cover, retaining clip, pin and washer.
The procedures include illustrations of each step and require tools such as a puller, wrench, heat gun and hydraulic jack. Safety notices
The document provides instructions for removing and installing various components of the rear drive and steering axle assembly of a 420D backhoe loader, including:
- Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and axle mounting nuts and plates.
- Positioning a hydraulic jack under the axle and using a lifting device to remove the axle from the vehicle.
- Removing additional components once the axle is secured on a work table, such as a parking brake bracket, cover, and retaining pin.
The procedures include illustrations of each step and require tools such as a puller, wrench, and heat gun.
The document provides instructions for removing and installing various components related to the steering and drive systems on the rear axle of a 420D backhoe loader, including:
1) Removing the rear tires, drive shaft brackets, parking brake assembly, hydraulic hoses, manifold brackets, rear steer sensor wire, and rear axle mounting nuts and plates to remove the entire rear axle assembly.
2) Positioning the axle on supports after removal and removing additional components like the parking brake bracket and cover.
3) Detailed steps and illustrations are provided for each removal and installation task. Safety notices are also included regarding hydraulic system pressure and fluid containment.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...fjsefkkefmmem
The document provides instructions for removing and installing a steering cylinder on a 420D backhoe loader. It details:
1) Required tools and safety precautions for the job.
2) Removal steps which include removing tie rods, spanner nut, and using a rubber mallet to remove the cylinder.
3) Disassembly steps for the cylinder including removing seals, rings, guides and fittings.
4) Reassembly and installation steps in reverse order.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...fjjsekkksekmm
The document provides instructions for removing and installing a steering cylinder on a 420D backhoe loader. It lists the required tools and steps to remove the cylinder from the axle housing, including removing retaining rings and seals. The assembly procedure details installing the seals and components in reverse order. Additional sections provide instructions for removing tie rods and the rear drive and steering axle assembly.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...fjsefkskekmm
The document provides instructions for removing and installing a steering cylinder on a 420D backhoe loader. It lists the required tools and steps to remove the cylinder which include removing the tie rods, spanner nut, and using a rubber mallet. It then provides the disassembly and assembly steps for the cylinder components. Finally, it lists the installation procedure which involves installing the cylinder into the axle housing and tightening the spanner nut.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...fujsjfjkskefsem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujdjfjkskkdmm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujfjjskkemm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The thrust washer is also removed from the camshaft. Reinstallation follows the removal procedure in reverse.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i02047322
Steering Cylinder (Front) - Remove and Install
SMCS - 4303-010-FR
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2853 Spanner Wrench 1
Start By:
A. Remove the tie rods from the axle. Refer to Disassembly and Assembly, "Tie Rod (Steering) (Front)
- Remove and Install".
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Personal injury can result from hydraulic oil pressure and hot oil.
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3. Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775110
1. Use Tooling (A) and remove spanner nut (1) .
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4. Illustration 2 g00775111
2. Use a rubber mallet in order to remove steering cylinder assembly (2) from axle housing (3) .
Disassembly Procedure
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
3/9416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine(S...
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5. Illustration 3 g00775336
Illustration 4 g00775113
1. Remove retaining ring (6) .
2. Remove cap (27) .
Illustration 5 g00775328
3. Push guide (5) into cylinder assembly (2). Remove snap ring (8) .
4. Remove guide (5) .
5. Remove O-ring seal (7) from guide (5) .
6. Remove fitting (26) .
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6. Illustration 6 g00775366
7. Remove seal (23), ring (9), grooved seal (24), and scraper ring (25) from guide (5) .
Illustration 7 g00775361
8. Remove dust seal (21), seal (15), seal (20), ring (19) and ring (18) .
Illustration 8 g00775367
9. Remove guide (10), ring (11), and ring (13) from cylinder rod (4) .
10. Remove ring (12) and O-ring seal (14) from guide (9). Refer to Illustration 3.
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7. Assembly Procedure
Illustration 9 g00775336
Illustration 10 g00775367
1. Install ring (12) and O-ring seal (14) onto guide (9) .
2. Install guide (10) onto cylinder rod (4) .
3. Install ring (11), and ring (13) onto guide (10) .
Illustration 11 g00775361
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8. 4. Install dust seal (21), seal (15), seal (20), ring (19) and ring (18) onto cylinder assembly (2) .
Illustration 12 g00775366
5. Install seal (23), ring (9), grooved seal (24), and scraper ring (25) onto guide (5) .
Illustration 13 g00775328
6. Install guide (5) onto cylinder rod (5) .
7. Install O-ring seal (7) onto guide (5) .
8. Install guide (5) and cylinder rod (4) into cylinder assembly (2) .
9. Install snap ring (8) into cylinder assembly. Pull guide (5) against snap ring (8) .
10. Install fitting (26) .
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9. Illustration 14 g00775113
11. Install retaining ring (6) and cap (27) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1P-2853 Spanner Wrench 1
Illustration 15 g00775111
1. Use a rubber mallet in order to install steering cylinder assembly (2) into axle housing (3) .
2. Remove fitting (28) from axle housing (3) .
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10. Illustration 16 g00775370
3. Rotate the steering cylinder in the axle housing in order to align the oil passage in the steering
cylinder with the boss on the axle housing.
4. Install spanner nut (1) .
Illustration 17 g00775110
5. Use Tooling (A) in order to tighten spanner nut (1) .
6. Install fitting (28) .
End By: Install the tie rods onto the front axle. Refer to Disassembly and Assembly, "Tie Rod (Steering)
(Front) - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 18 11:17:32 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i03775729
Tie Rods (Steering)(Rear) - Remove and Install
SMCS - 4318-010-RE; 4318-010-ZH
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7887 Puller 1
B 9U-6070 Heat Gun 1
C 4C-4065 Wrench 1
Start By:
A. Remove the rear tires and wheels. See Disassembly and Assembly, "Tires & Wheels (Rear)
- Remove and Install".
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12. Illustration 1 g00780363
1. Remove nut (1) .
Illustration 2 g00780368
2. Use tooling (A) in order to remove tie rod end (2) .
Illustration 3 g00780375
3. Use tooling (B) in order to heat the joint between steering cylinder (3) and rod assembly
(4) .
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13. Illustration 4 g00780381
4. Use tooling (C) on rod assembly (4) in order to separate tie rod (2) from steering cylinder
(3) .
Installation Procedure
1. Ensure that the threads on the tie rods are thoroughly clean.
Illustration 5 g00780381
2. Apply 9S-3263 Thread Lock Compound to the threads of rod assembly (4) . Install tie rod
(2) in steering cylinder rod (3) . Use tooling (C) in order to tighten rod assembly (4) to a
torque of 300 N·m (221 lb ft). Ensure that the ball joint end of the tie rod is in the proper
alignment.
3. Install nut (1) . Tighten nut (1) to a torque of 220 N·m (162 lb ft).
End By: Install the tires and wheels. See Disassembly and Assembly, "Tires & Wheels (Rear) -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 18 11:18:28 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01493758
Drive and Steering Axle (Rear) - Remove
SMCS - 3020-011-RE
Removal Procedure
Start By:
A. Remove the rear tires and wheels. See Disassembly and Assembly, "Tires & Wheels (Rear)
- Remove and Install".
Illustration 1 g00779594
1. Remove two brackets (3) for the front of the drive shaft. Remove four bolts (4) from the rear
of the drive shaft.
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15. Illustration 2 g00775573
2. Remove 2 bolts (16) and pin (17) in order to remove parking brake assembly (18) .
Illustration 3 g00775540
3. Remove 2 hydraulic hoses (11) from rear steering cylinder (12) .
Illustration 4 g00775484
4. Remove 2 hydraulic hoses (13) from the top of the axle.
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16. Illustration 5 g00775534
5. Remove 2 bolts (14) from bracket (15) for the manifold. Repeat for the other side of the
bracket for the manifold.
Note: Be sure to support the manifold and the bracket.
Illustration 6 g00775570
6. Disconnect the wire for the sensor for the rear steer.
Note: The wire is located in the area of the pointer.
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17. Illustration 7 g00775593
7. Position a suitable hydraulic jack (19) under the rear axle.
Illustration 8 g00775604
8. Remove 4 nuts (20), the washers, and the plate. Repeat for the other side.
Illustration 9 g00775608
9. Use a suitable lifting device in order to move the axle.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Note: The axle weighs approximately 500 kg (1102 lb).
Illustration 10 g00775617
10. Place the axle on a suitable table.
Use suitable tie-downs in order to secure the axle.
Illustration 11 g00775620
11. Remove bracket (21) for the parking brake.
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20. Illustration 12 g00775621
12. Remove 3 bolts (22). Remove cover (23) .
Illustration 13 g00775627
13. Remove clip (25). Remove pin (26) and washer (27) .
Illustration 14 g00775630
14. Remove 3 bolts (29) and the washers. Remove the sensor and bracket (28) .
6/7416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine(S...
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01493862
Drive and Steering Axle (Rear) - Install
SMCS - 3020-012-RE
Installation Procedure
Illustration 1 g00775630
1. Install the sensor and bracket (28). Install 3 bolts (29) and the washers.
1/6416D Backhoe Loader BFP00001-17198 (MACHINE) POWERED BY 3054 Engine(S...
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