This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Cleanliness is emphasized to prevent damage to precision parts. The assembly section lists a similar process and notes to inspect parts for wear and apply lubricant during reassembly.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence. The assembly process reverses the disassembly steps and provides additional details on cleaning, lubricating, and setting bearing preloads using shims. Proper tools and lifting devices are required due to the large size and weight of many components. Cleanliness is emphasized throughout to prevent damage to precision parts.
Caterpillar cat 385 c excavator (prefix jcm) service repair manual (jcm00001 ...fjkskefksmeme
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. Key points are cleaning all parts thoroughly before and during assembly and replacing any worn or damaged components.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 365 c excavator (prefix mcs) service repair manual (mcs00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It describes removing over 30 individual parts in multiple steps. Key steps include using lifting tools to remove heavy components weighing up to 191 kg, driving out pins, and determining the correct shim thickness to achieve proper bearing preload. Cleaning and applying threadlock are emphasized throughout reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...hhfjksekmm
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. It describes in detail how to disassemble the various components of the final drive, including removing the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. It then describes the assembly process and how to properly adjust the bearing preload using shims. The goal is to thoroughly clean all parts and check seals before reassembling the final drive with the proper bearing adjustment.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence. The assembly process reverses the disassembly steps and provides additional details on cleaning, lubricating, and setting bearing preloads using shims. Proper tools and lifting devices are required due to the large size and weight of many components. Cleanliness is emphasized throughout to prevent damage to precision parts.
Caterpillar cat 385 c excavator (prefix jcm) service repair manual (jcm00001 ...fjkskefksmeme
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. Key points are cleaning all parts thoroughly before and during assembly and replacing any worn or damaged components.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 365 c excavator (prefix mcs) service repair manual (mcs00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It describes removing over 30 individual parts in multiple steps. Key steps include using lifting tools to remove heavy components weighing up to 191 kg, driving out pins, and determining the correct shim thickness to achieve proper bearing preload. Cleaning and applying threadlock are emphasized throughout reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...hhfjksekmm
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. It describes in detail how to disassemble the various components of the final drive, including removing the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. It then describes the assembly process and how to properly adjust the bearing preload using shims. The goal is to thoroughly clean all parts and check seals before reassembling the final drive with the proper bearing adjustment.
Caterpillar cat 385 b excavator (prefix fdl) service repair manual (fdl00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the final drive cover, ring gear, carrier assemblies, gears, and housing components. The assembly procedure instructs installing 31 parts in reverse order, including installing seals, bearings, gears, housings and determining the correct shim thickness. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar cat 385 b excavator (prefix bkf) service repair manual (bkf00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 352 f excavator (prefix yeg) service repair manual (yeg00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator model. It begins by listing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and seals. The assembly section provides specifications, required tools, and a 28-step process to reinstall the components in reverse order. Precautions are given to lubricate parts and apply adhesives correctly.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 c mh excavator (prefix m2r) service repair manual (m2r000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 345C MH EXCAVATOR. Key steps include:
1. Removing the final drive, ring gear, carrier assemblies, planetary gears, and other components.
2. Cleaning all parts thoroughly before disassembly and checking O-rings for damage.
3. Assembling begins with pressing in new bearing cups, installing bearing cones and seals, and measuring bearing preload to determine the correct shim thickness.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...paws21610697
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...uddksemd8ud
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f8uuseijdkmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...jiuliu14811471
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...qianxu35543635
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carriers, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, and seals. It also lists 17 steps for assembly, noting the importance of cleanliness and instructing technicians to refer to other documents for installing seals. Key parts that are disassembled and assembled include the ring gear, sun gear, carrier assemblies, planetary gears, seals, and housing.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, and ring gear. Similarly, assembly involves installing these components in reverse order along with new seals, bearings, and following cleanliness procedures. Tools required include lifting devices, presses, and specialty sockets to aid in removal and installation of components. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, ring gears, and seals. It also lists 17 steps for assembly, instructing technicians to clean all parts thoroughly, check seals for wear, and apply lubricants during reassembly using the listed tools. Precautions are given to maintain cleanliness and protect components.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. 31 steps are provided for reassembly, installing seals, bearings, gears and other components back into the final drive housing using various tools. Cleanliness is stressed throughout to prevent contaminating precision parts during the process.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, seal installers and torque wrenches.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, ring gear, and sealing components. Corresponding assembly steps are also provided and involve cleaning parts, applying lubricants, and installing components in reverse order using lifting devices and presses. Proper torque and adjustments are emphasized to ensure correct assembly.
Caterpillar cat 385 b excavator (prefix fdl) service repair manual (fdl00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the final drive cover, ring gear, carrier assemblies, gears, and housing components. The assembly procedure instructs installing 31 parts in reverse order, including installing seals, bearings, gears, housings and determining the correct shim thickness. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar cat 385 b excavator (prefix bkf) service repair manual (bkf00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 352 f excavator (prefix yeg) service repair manual (yeg00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator model. It begins by listing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and seals. The assembly section provides specifications, required tools, and a 28-step process to reinstall the components in reverse order. Precautions are given to lubricate parts and apply adhesives correctly.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 c mh excavator (prefix m2r) service repair manual (m2r000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 345C MH EXCAVATOR. Key steps include:
1. Removing the final drive, ring gear, carrier assemblies, planetary gears, and other components.
2. Cleaning all parts thoroughly before disassembly and checking O-rings for damage.
3. Assembling begins with pressing in new bearing cups, installing bearing cones and seals, and measuring bearing preload to determine the correct shim thickness.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...paws21610697
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...uddksemd8ud
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f8uuseijdkmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...jiuliu14811471
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...qianxu35543635
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carriers, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, and seals. It also lists 17 steps for assembly, noting the importance of cleanliness and instructing technicians to refer to other documents for installing seals. Key parts that are disassembled and assembled include the ring gear, sun gear, carrier assemblies, planetary gears, seals, and housing.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, and ring gear. Similarly, assembly involves installing these components in reverse order along with new seals, bearings, and following cleanliness procedures. Tools required include lifting devices, presses, and specialty sockets to aid in removal and installation of components. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, ring gears, and seals. It also lists 17 steps for assembly, instructing technicians to clean all parts thoroughly, check seals for wear, and apply lubricants during reassembly using the listed tools. Precautions are given to maintain cleanliness and protect components.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. 31 steps are provided for reassembly, installing seals, bearings, gears and other components back into the final drive housing using various tools. Cleanliness is stressed throughout to prevent contaminating precision parts during the process.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, seal installers and torque wrenches.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, ring gear, and sealing components. Corresponding assembly steps are also provided and involve cleaning parts, applying lubricants, and installing components in reverse order using lifting devices and presses. Proper torque and adjustments are emphasized to ensure correct assembly.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 detailed steps for removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. Precision tools are required and cleanliness is critical to prevent damage to components. The document emphasizes keeping parts protected and surfaces clean during assembly to ensure proper operation of the final drive.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It then lists 17 steps for assembly, reinstalling components and testing for leaks. Precision cleaning is important at each step to prevent contaminants from damaging components. O-rings and seals should be replaced if worn.
Similar to Caterpillar cat 390 d l excavator (prefix wap) service repair manual (wap00001 and up) (20)
Caterpillar cat w330 b mh excavator (prefix ame) service repair manual (ame00...ifkkdmdmdm
This document provides instructions for removing and servicing the automatic timing advance component of Caterpillar 3304B and 3306B engines. The removal process involves turning the crankshaft to specific positions to access the timing advance component. The component is then disassembled by removing springs, weights, and seals. Reassembly involves installing these parts in reverse order. Additional instructions are provided for removing the fuel injection pump housing and governor.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf00...ifkkdmdmdm
This document provides instructions for removing and installing an axle shaft on an M325D Material Handler excavator. It is a service repair manual that contains 15 detailed steps for removing the axle shaft, including draining fluids, using various specialty tools to remove retaining rings and bushings, and noting shim locations. The final 3 sentences describe installing the axle shaft by reversing the removal steps and applying threadlock and gasket sealants.
Caterpillar cat m325 d l mh excavator (prefix kgg) service repair manual (kgg...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It involves removing over 30 individual parts in the correct order, including gears, shafts, bearings, seals and housings. Parts are to be cleaned thoroughly before assembly and lubricated appropriately. Assembly involves installing the parts in reverse order using the specified tools. Special care must be taken when handling heavy components to avoid injury.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness, inspection of parts, and application of lubricants and sealants.
Caterpillar cat m325 c mh wheeled excavator (prefix xja) service repair manua...ifkkdmdmdm
This document provides instructions for assembling a swing drive for a wheeled excavator model M325C MH. It describes 35 steps to assemble bearings, gears, seals, shafts, housings and other components. Tools required include pliers, anti-seize compound, gasket sealant, thread lock compound and various fasteners. Precautions are given to clean parts thoroughly and inspect for wear or damage before assembly. Weights of components are provided to assist with lifting and positioning. Torque specifications are listed for fasteners.
Caterpillar cat m325 c mh wheeled excavator (prefix pan) service repair manua...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. The disassembly procedure involves using various tools to remove 31 individual parts from the swing drive housing. The assembly procedure describes installing the 31 parts in reverse order and includes notes about cleaning parts, applying lubricants, and setting pins.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat m318 f wheeled excavator (prefix fb8) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. The disassembly procedure involves removing 23 components and subassemblies including the carrier housing, planetary gears, brake discs, and hub. The assembly procedure instructs installing these components in reverse order and provides torque specifications for critical fasteners. Tools required include retaining ring pliers, drivers, a spanner, pry bars, pullers, and torque multipliers.
Caterpillar cat m317 f wheeled excavator (prefix f6p) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, roller bearings, brake discs, carrier gear, and hub. The assembly procedure instructs installing these 23 components in reverse order and provides torque specifications for tightening nuts. Tools required include retaining ring pliers, drivers, a spanner, pry bar, three jaw puller, and torque multiplier group.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for disassembling and assembling the main hydraulic pump on a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, including removing bolts, seals, springs, pistons and other components. It then lists 36 steps for reassembly, instructing technicians to clean parts, apply threadlock and grease, and install components in reverse order of removal, taking care with orientation. Special tools are listed for removing seals and bearings.
Caterpillar cat m316 d wheeled excavator (prefix d6w) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
Caterpillar cat m315 f wheeled excavator (prefix f4d) service repair manual (...ifkkdmdmdm
The document provides disassembly instructions for the front and rear final drive carriers, hubs, and brakes of an M315F wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as carrier housings, planetary gears, retaining rings, seals, and bearings. Personal protective equipment is recommended when removing springs. Overall the document provides detailed guidance to disassemble the drive train components.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. Precise instructions are given, including required tools. Cleaning and inspection of parts is noted. The assembly section then lists the 44 steps in reverse order, noting replacement of seals and application of oil to components. Precise installation of each part is outlined.
This document provides disassembly and assembly instructions for the swing drive of an M312 excavator. The disassembly instructions involve using various tools to remove 28 individual parts from the swing drive assembly. The assembly instructions similarly involve installing the parts in reverse order and include steps to properly seat bearings and measure torque specifications. Proper cleaning, lubrication and torque values are emphasized to ensure correct reassembly.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine. Key steps include:
1. Remove the pistons and connecting rods.
2. Use a suitable tool to remove the piston cooling jets from the cylinder block.
3. Apply lubricant to the O-rings and install the new piston cooling jets into the cylinder block using a suitable tool.
4. Install the pistons and connecting rods. Ensure the cooling jet holes are aligned with the piston jet slots.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 390D L EXCAVATOR WAP
Configuration: 390D L Excavator WAP00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390D Excavator Machine Systems
Media Number -KENR6408-01 Publication Date -01/02/2012 Date Updated -20/02/2012
i02565371
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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3. Illustration 1 g01284546
1. Fasten final drive (1) to Tooling (A). Put an alignment mark across the sections of final
drive (1) for assembly purposes. All parts must be reinstalled in the original locations. The
weight of final drive (1) is approximately 1020 kg (2250 lb).
Illustration 2 g01284563
2. Remove socket setscrews (2) from housing cover (3) .
Illustration 3 g01284577
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4. 3. Fasten Tooling (B) and a suitable lifting device to housing cover (3) .
4. Remove bolts (4) and the washers. Use a soft faced hammer in order to break the seal
between housing cover (3) and the ring gear. Remove housing cover (3). The weight of
housing cover (3) is approximately 95 kg (210 lb).
Illustration 4 g01284579
5. Remove spacer (5) and the shims from housing cover (3) .
6. Remove socket head bolts (6) and ring gear (7) from housing cover (3) .
Illustration 5 g01284589
7. Remove sun gear (8) .
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5. Illustration 6 g01284593
8. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (9). The
weight of carrier assembly (9) is approximately 43 kg (95 lb).
Illustration 7 g01284596
9. Remove retaining ring (10), spacer (11), and sun gear (12) .
Illustration 8 g01284599
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6. 10. Drive spring pin (14) into planetary shaft (15). Remove planetary shaft (15) and planetary
gear assembly (13) .
Illustration 9 g01284603
11. Remove washers (16) and bearing (17) from planetary gear (18). Remove spring pin (14)
from planetary shaft (15) .
12. Repeat Steps 10 and 11 for the remaining planetary gear assemblies.
Illustration 10 g01284605
13. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (19). The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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7. Illustration 11 g01284609
14. Remove retaining ring (20), spacer (21), and sun gear assembly (22) .
Illustration 12 g01284612
15. Drive spring pin (23) into planetary shaft (25). Remove planetary shaft (25) and planetary
gear assembly (24) .
Illustration 13 g01284616
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8. 16. Remove washers (28) and bearing (27) from planetary gear (26). Remove spring pin (23)
from planetary shaft (25) .
17. Repeat Steps 15 and 16 for the remaining planetary gear assemblies.
Illustration 14 g01284622
18. Remove spacer (30). Use Tooling (B) and a suitable lifting device in order to remove carrier
assembly (29). The weight of carrier assembly (29) is approximately 132 kg (290 lb).
Illustration 15 g01284632
19. Drive spring pin (32) into planetary shaft (33). Remove planetary shaft (33) and planetary
gear assembly (31) .
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9. Illustration 16 g01284637
20. Remove washers (34) and (38), and bearings (35) and (37) from planetary gear (36).
Remove spring pin (32) from planetary shaft (33) .
21. Repeat Steps 19 and 20 for the remaining planetary gear assemblies.
Illustration 17 g01284647
22. Use Tooling (B) and a suitable lifting device in order to remove ring gear (39) from housing
(40). The weight of ring gear (39) is approximately 155 kg (340 lb).
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10. Illustration 18 g01284657
23. Remove O-ring seal (41) from housing (40) .
Illustration 19 g01284704
24. Place suitable cribbing under motor housing (42) in order to support motor housing (42) .
Illustration 20 g01284709
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11. Illustration 21 g00865969
25. Use Tooling (D) in order to remove bolts (43) from coupling gear (44) .
Note: A part of Tooling (D) must be modified. Cut Length (X) on the Hex Bit Socket to a
length of 14.0 mm (0.55 inch).
Illustration 22 g01284713
26. Install Tooling (E) in coupling gear (44), as shown. Tighten Tooling (E) evenly in order to
loosen coupling gear (44). Remove coupling gear (44) from motor housing (42) .
Illustration 23 g01284718
27. Remove shims (45) from motor housing (42) .
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12. Illustration 24 g01284723
28. Remove bolts (46). Use Tooling (C) and a suitable lifting device in order to separate
housing (40) from motor housing (42). Motor housing (42) will rest on the suitable cribbing.
The weight of housing (40) is approximately 250 kg (550 lb).
Illustration 25 g01284734
29. Remove bearing cone (47) from housing (40) .
Illustration 26 g01284738
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13. 30. Use Tooling (C) and a suitable lifting device in order to flip housing (40) on the other side.
The weight of housing (40) is approximately 250 kg (550 lb).
31. Remove Duo-Cone seal (48), and bearing cups (49) and (50) from housing (40) .
Illustration 27 g01284743
32. Remove pins (51) from motor housing (42), if necessary.
33. Remove bearing cone (52) from motor housing (42) .
34. Remove Duo-Cone seal (53) from motor housing (42) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Oct 25 15:06:19 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 390D L EXCAVATOR WAP
Configuration: 390D L Excavator WAP00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390D Excavator Machine Systems
Media Number -KENR6408-01 Publication Date -01/02/2012 Date Updated -20/02/2012
i04956682
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
F 205-8241 Installer 1
G 6V-3175 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
1U-9889 Crossblock 1
9S-7338 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
2K-7468 Locknut 1
4K-0684 Locknut 2
6V-2078 Stud 2
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15. 5P-4807 Cap 2
H 5P-3931 Anti-Seize Compound 1
J 9S-3263 Thread Lock Compound 1
K 1U-8846 Gasket Sealant 1
L 200-5937 Lubricant 1
M FT-2770 Leak Testing Tool 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of the seals
are worn or damaged, use new parts for replacement.
1. Reassemble the final drive on Tooling (A) and suitable cribbing.
Illustration 1 g01284743
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(53) must be clean and dry. After installation of Duo-Cone seal (53) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (53) .
2. Use Tooling (F) in order to install Duo-Cone seal (53) .
3. Apply Tooling (H) to the surfaces on motor housing (42) that will contact bearing cone
(52) .
4. Raise the temperature of bearing cone (52) . Use a suitable press in order to install bearing
cone (52) in motor housing (42) .
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16. 5. Apply Tooling (H) to the surfaces that contact pins (51) . Install pins (51) .
Illustration 2 g01284738
6. Apply Tooling (H) to the surfaces that contact bearing cups (49) and (50) on housing (40) .
Install bearing cups (49) and (50) in housing (40) .
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(48) must be clean and dry. After installation of Duo-Cone seal (48) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (48) .
Note: Make sure that the Duo-Cone seals (53) and (48) are not scratched or damaged during
the assembly of housing (40) or during the assembly of motor housing (42) . After
installation of housing (40) on the motor housing (42) , there will be a small gap between
the components. The gap is caused by the Duo-Cone seals. The gap will be eliminated
during installation of the gear.
7. Use Tooling (F) in order to install Duo-Cone seal (48) .
Illustration 3 g01285518
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17. 8. Attach Tooling (C) and a suitable lifting device to housing (40) in order to flip housing (40)
on the other side.
9. Use Tooling (C) and a suitable lifting device in order to install housing (40) on motor
housing (42) . The weight of the housing (40) is approximately 250 kg (550 lb).
Illustration 4 g01285527
10. Install bearing cone (47) .
11. Use the following procedure to determine the bearing preload and the correct number of
shims.
Illustration 5 g01285536
a. Use a depth micrometer in order to measure the step length of coupling gear (44) .
Take measurements at several different locations around gear (44) . Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
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18. Illustration 6 g01285550
Illustration 7 g01285553
b. Use Tooling (G) in order to apply a load of 10700 kPa (1550 psi) to bearing cone (47)
(not shown) and to bearing cone (52) (not shown). The load will seat bearing cone
(47) (not shown) and bearing cone (52) (not shown). A pressure of 10700 kPa (1550
psi) on the electric hydraulic pump of Tooling (G) will result in a pressure of 10000
kg (22050 lb) on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Rotate the housing in order to seat bearing cone (47) (not shown) and bearing
cone (52) (not shown). Reduce the load on the electric hydraulic pump of Tooling (G)
to 4825 kPa (700 psi).
c. Rotate Tooling (G) by 90° and repeat Step 11.b.
d. Maintain the load on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Use a depth micrometer and measure the distance between the top face of
housing (42) and bearing cone (47) . Take this measurement in several locations
around bearing cone (47) . Compute the average of the measured dimensions and
record the number. Call this Dimension (Y) .
e. Determine the correct thickness of the shim pack that will be installed between
bearing cone (47) and coupling gear (44) . The shim pack thickness is equal to
Dimension (Y) minus Dimension (X) . Tolerance for the shim pack is 0.10 mm (0.003
inch).
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19. Illustration 8 g01284718
Illustration 9 g01284709
Note: If two shims are required, install the thinner shim next to coupling gear (44) when
coupling gear (44) is installed.
12. Place shims (45) in the correct position on motor housing (42) . If two shims were required,
put the thinner shim in contact with coupling gear (44) . Make sure that all of the holes in
the components are in alignment with each other. Put coupling gear (44) in the original
position on the motor housing.
13. ApplyTooling (J) on the threads of bolts (43) . Install bolts (43) in order to secure coupling
gear (44) in place. Tighten bolts (43) evenly and tighten bolts (43) in diagonally opposite
pairs. Tighten bolts (43) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
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20. Illustration 10 g01284657
14. Install O-ring seal (41) in main housing (40) .
Illustration 11 g01285592
15. Use Tooling (C) and a suitable lifting device in order to position housing (40) and motor
housing (42) on Tooling (A) . Remove the suitable cribbing. The weight of both housings is
approximately 430 kg (950 lb).
Illustration 12 g01284647
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21. 16. Thoroughly clean the mating surface of housing (40) that contacts ring gear (39) . Apply a
bead of Tooling (K) on the mating surface of ring gear (39) . Use Tooling (B) and a suitable
lifting device in order to position ring gear (39) on housing (40) . Make sure that the
alignment mark on housing (40) and ring gear (39) line up with each other. It may be
necessary to use a soft faced hammer to seat ring gear (39) on housing (40) .
17. Assemble planetary gear assembly (31) , as follows:
Illustration 13 g01284637
Illustration 14 g01284632
a. Apply clean SAE 30 oil on bearings (35) and (37) . Install bearings (35) and (37) in
planetary gear (36) .
b. Install washers (34) and (38) on each side of planetary gear (36) .
c. Install planetary gear assembly (31) and washers (34) and (38) in carrier assembly
(29) .
d. Install planetary shaft (33) in carrier assembly (29) and through planetary gear
assembly (31) . Make sure that the spring pin hole in planetary shaft (33) is in
alignment with the spring pin hole in the carrier.
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22. Illustration 15 g03142259
e. Install spring pin (32) in the carrier and into planetary shaft (32) . Make sure that the
spring pin hole in planetary shaft (32) is in alignment with the spring pin hole in the
carrier.
f. Orient the split in spring pin (32) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (32) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
g. Repeat Steps 17.a through 17.f in order to install the other three planetary gear
assemblies in carrier assembly (29) .
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23. Thank you very much for
your reading. Please Click
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24. Illustration 16 g01285680
18. Fasten Tooling (B) and a suitable lifting device to carrier assembly (29) . Put carrier
assembly (29) in position in ring gear (39) . It may be necessary to move carrier assembly
(29) back and forth during installation in order to ensure that all gears engage properly.
19. Install spacer (30) .
20. Assemble planetary gear assembly (24) , as follows:
Illustration 17 g01284616
a. Apply clean SAE 30 oil on bearing (27) . Install bearing (27) in planetary gear (26) .
b. Install washers (28) on each side of planetary gear assembly (24) .
c. Install washers (28) and planetary gear assembly (24) in carrier assembly (19) .
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25. Illustration 18 g01284612
d. Install planetary shaft (25) in carrier assembly (19) and through planetary gear
assembly (24) . Make sure that the spring pin hole in planetary shaft (25) is in
alignment with the spring pin hole in the carrier.
Illustration 19 g03142259
e. Orient the split in spring pin (23) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (23) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
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26. f. Repeat Steps 20.a through 20.e in order to install the other two planetary gear
assemblies in carrier assembly (19) .
Illustration 20 g01284609
21. Install sun gear assembly (22) , spacer (21) , and retaining ring (20) .
Illustration 21 g01284605
22. Use Tooling (B) and a suitable lifting device in order to install carrier assembly (19) . The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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