The document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It lists the required tools and parts and provides 33 steps to fully disassemble the final drive by removing components like the housing cover, carrier assemblies, planetary gears, and ring gear. It then lists 17 steps to reassemble the final drive, covering tasks like installing seals, bearings, and determining the correct number of shims for the bearing preload. The goal is to fully disassemble and then reassemble the final drive while maintaining cleanliness and proper torque specifications.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It describes 34 steps to fully disassemble the final drive and its components. These include removing housing covers, gears, shafts, seals, and bearings. It then describes 31 steps for reassembling the final drive, reversing the disassembly steps and ensuring proper cleaning, lubrication and torque specifications are followed. Precision tools are required and cleanliness is critical to prevent damage to components.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It lists 34 detailed steps for disassembly, removing components like the housing cover, ring gear, carrier assemblies, planetary gears, and seals. It then lists 17 steps for assembly, reinstalling the components in reverse order and noting the importance of cleanliness. Tools required are also listed.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It describes 34 steps to fully disassemble the final drive components. This includes removing housing covers, gears, shafts, seals and bearings. It then describes 31 steps for reassembling the final drive, starting with cleaning parts and applying lubricants before pressing components back into place like seals, bearings and gears. Precise measurements are taken during assembly to determine correct shim sizes and bearing preloads.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear and seals. It emphasizes cleanliness and lists tools needed. The assembly section notes to clean all parts, inspect for wear, and use new seals if needed. It lists one step to reassemble the final drive on a repair stand and cribbing.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various housing components and gear assemblies. Precision cleaning and use of replacement parts for any wear items is emphasized.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear and seals. It emphasizes cleanliness and lists tools needed. The assembly section notes to clean all parts, inspect for wear, and use new seals if needed. It lists one step to reassemble the final drive on a repair stand with cribbing.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...aags15120808
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It describes 34 steps to fully disassemble the final drive and its components. These include removing housing covers, gears, shafts, seals, and bearings. It then describes 31 steps for reassembling the final drive, reversing the disassembly steps and ensuring proper cleaning, lubrication and torque specifications are followed. Precision tools are required and cleanliness is critical to prevent damage to components.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It lists 34 detailed steps for disassembly, removing components like the housing cover, ring gear, carrier assemblies, planetary gears, and seals. It then lists 17 steps for assembly, reinstalling the components in reverse order and noting the importance of cleanliness. Tools required are also listed.
Caterpillar Cat 385C L Mobile Hydraulic Excavator (Prefix M3W) Service Repair...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It describes 34 steps to fully disassemble the final drive components. This includes removing housing covers, gears, shafts, seals and bearings. It then describes 31 steps for reassembling the final drive, starting with cleaning parts and applying lubricants before pressing components back into place like seals, bearings and gears. Precise measurements are taken during assembly to determine correct shim sizes and bearing preloads.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear and seals. It emphasizes cleanliness and lists tools needed. The assembly section notes to clean all parts, inspect for wear, and use new seals if needed. It lists one step to reassemble the final drive on a repair stand and cribbing.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various housing components and gear assemblies. Precision cleaning and use of replacement parts for any wear items is emphasized.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear and seals. It emphasizes cleanliness and lists tools needed. The assembly section notes to clean all parts, inspect for wear, and use new seals if needed. It lists one step to reassemble the final drive on a repair stand with cribbing.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...aags15120808
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists the required tools and parts. The disassembly procedure has 33 steps that remove components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. The assembly procedure reverses the disassembly steps and notes the importance of cleanliness to prevent damage to precision components.
1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for the final drive of a 385C excavator.
2) It describes 32 steps to disassemble the final drive and 17 steps to reassemble it.
3) Cleanliness is emphasized as important to prevent damage to precision components from dirt or contaminants during disassembly and assembly.
1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for the final drive of a 385C excavator.
2) It describes 34 steps to disassemble the final drive and 17 steps to reassemble it, including removing and installing various gears, shafts, seals, and housings.
3) Cleanliness is emphasized as important to prevent damage to precision components from dirt or contaminants during disassembly and assembly.
1) The document provides disassembly and assembly instructions for the final drive of a 385C excavator.
2) It describes 32 steps to disassemble the final drive and 17 steps to reassemble it.
3) Cleanliness is emphasized as important to prevent damage to precision components from dirt or contaminants during disassembly and assembly.
1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It then lists 17 steps for assembly, reinstalling components and testing for leaks. Precision cleaning is important at each step to prevent contaminants from damaging components. O-rings and seals should be replaced if worn.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...9fiseookddk
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gears, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F L Excavator. It describes 40 steps to disassemble the various components of the travel motor including removing seals, springs, pistons, plates, and bearings. It then describes the assembly process in reverse, providing details on cleaning parts and applying lubricant before reinstalling components in the proper order and orientation.
The document provides instructions for removing and installing a piston pump used for hoist and steering functions on a Caterpillar 725C articulated truck. The removal process involves taking off the cab, then disconnecting hydraulic lines and electrical connectors from the pump. Individual components are then removed from the pump housing in reverse order of the installation instructions. Proper safety precautions and cleaning of parts is emphasized during disassembly and reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, removing components like bolts, valves, sensors, gears, bearings and seals. It then lists 29 steps for assembly, installing these components in reverse order. Cleanliness is emphasized throughout to prevent dirt from entering components. Various tools are required, including link brackets, eyebolts and retaining ring pliers.
Caterpillar Cat 390F Mobile Hydraulic Excavator (Prefix B37) Service Repair M...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the correct order and orientation, with notes about cleaning, marking, and applying lubricant to parts. Precautions are provided regarding spring-loaded components.
Caterpillar Cat 390F L Excavator (Prefix TYE) Service Repair Manual (TYE00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It describes 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then describes 36 steps for reassembly, including installing seals, bearings, pistons, springs and covers. Precise alignment marks are required for accurate reassembly. Cleanliness is critical and tools are needed to remove and install certain parts.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...uddksemd8ud
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
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The document provides instructions for disassembling and assembling the final drive of an excavator. It lists 34 steps to fully disassemble the final drive by removing components like the housing cover, ring gear, carrier assemblies, planetary gear assemblies, and motor housing. It then lists 31 steps to reassemble the final drive, starting with installing seals and bearings before refitting the various components in reverse order of disassembly. Precision cleaning and use of replacement parts for any that are worn or damaged are emphasized.
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists the required tools and parts. The disassembly procedure has 33 steps that remove components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. The assembly procedure reverses the disassembly steps and notes the importance of cleanliness to prevent damage to precision components.
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3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
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2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
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3) It describes 28 steps to reassemble the final drive by cleaning parts and reinstalling components like seals, bearings, gears, and housing pieces in the reverse order of disassembly. Proper cleaning, lubrication, and torque specifications are emphasized.
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1) The document provides disassembly and assembly instructions for the final drive of a 385C excavator.
2) It describes 34 steps to disassemble the final drive and 17 steps to reassemble it, including removing and installing various gears, shafts, seals, and housings.
3) Cleanliness is emphasized as important to prevent damage to precision components from dirt or contaminants during disassembly and assembly.
1) The document provides disassembly and assembly instructions for the final drive of a 385C excavator.
2) It describes 32 steps to disassemble the final drive and 17 steps to reassemble it.
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1) The document provides disassembly and assembly instructions for a final drive on an excavator.
2) It describes 32 steps to disassemble the final drive by removing components like housing covers, gears, shafts, and seals.
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Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It then lists 17 steps for assembly, reinstalling components and testing for leaks. Precision cleaning is important at each step to prevent contaminants from damaging components. O-rings and seals should be replaced if worn.
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This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gears, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
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Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
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This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
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Caterpillar Cat 345C L Mobile Hydraulic Excavator (Prefix M3E) Service Repair...uddksemd8ud
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The document provides instructions to remove the rear power take-off (RPTO) from a Caterpillar C9.3 engine. The steps are:
1. Remove the flywheel housing to access the RPTO.
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Caterpillar Cat 340F L LRE Excavator (Prefix YBF) Service Repair Manual (YBF0...uddksemd8ud
This document provides the disassembly and assembly procedures for the travel motor on a 340F L LRE excavator. It includes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. The 27 steps to assemble list installing these same components in reverse order and include notes about lubrication, alignment and torque specifications. Required tools are listed for both procedures.
The document provides instructions for disassembling a piston motor (hydraulic fan) with the following key steps:
1. Remove the head and internal components like seals, plates, and bearings.
2. Extract the pistons, retainer, and bearings from the housing.
3. Use specialty tools to remove the retaining ring and springs, allowing removal of the swashplate and shaft.
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The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
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2) Assembling the engine oil filter base by installing plugs, seals, valves, and connectors in reverse order of removal.
3) Installing the engine oil filter base on the engine using guide studs and bolts, and reconnecting hoses.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position. Lubricate seals and install the pump, securing it with a bushing.
2. Use a measurement tool to check that the rack has the proper travel of 15.70 mm after installation.
3. Repeat the process to install the remaining fuel injection pumps and reinstall the cover.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It lists required tools and outlines a 15 step procedure for removing the swivel that includes disconnecting hydraulic lines, removing bolts and other fasteners, and using lifting devices. A 7 step procedure is then given for disassembling the swivel once it is removed, which involves cleaning it, positioning it on a repair stand, and separating its outer housing from the rotor using bolts and other tools.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and housing components are then removed to separate the rotor from the outside housing.
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C MH excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly in reverse order, providing details on installing components and applying sealant or lubricant.
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2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 385C L MOBILE HYD POWER UNIT M3W
Configuration: 385C L Mobile Hydraulic Power Unit M3W00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
385C Excavator and 385C MHPU Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8620-05 Publication Date -01/02/2012 Date Updated -20/02/2012
i02565371
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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3. Illustration 1 g01284546
1. Fasten final drive (1) to Tooling (A). Put an alignment mark across the sections of final
drive (1) for assembly purposes. All parts must be reinstalled in the original locations. The
weight of final drive (1) is approximately 1020 kg (2250 lb).
Illustration 2 g01284563
2. Remove socket setscrews (2) from housing cover (3) .
Illustration 3 g01284577
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4. 3. Fasten Tooling (B) and a suitable lifting device to housing cover (3) .
4. Remove bolts (4) and the washers. Use a soft faced hammer in order to break the seal
between housing cover (3) and the ring gear. Remove housing cover (3). The weight of
housing cover (3) is approximately 95 kg (210 lb).
Illustration 4 g01284579
5. Remove spacer (5) and the shims from housing cover (3) .
6. Remove socket head bolts (6) and ring gear (7) from housing cover (3) .
Illustration 5 g01284589
7. Remove sun gear (8) .
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5. Illustration 6 g01284593
8. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (9). The
weight of carrier assembly (9) is approximately 43 kg (95 lb).
Illustration 7 g01284596
9. Remove retaining ring (10), spacer (11), and sun gear (12) .
Illustration 8 g01284599
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6. 10. Drive spring pin (14) into planetary shaft (15). Remove planetary shaft (15) and planetary
gear assembly (13) .
Illustration 9 g01284603
11. Remove washers (16) and bearing (17) from planetary gear (18). Remove spring pin (14)
from planetary shaft (15) .
12. Repeat Steps 10 and 11 for the remaining planetary gear assemblies.
Illustration 10 g01284605
13. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (19). The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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7. Illustration 11 g01284609
14. Remove retaining ring (20), spacer (21), and sun gear assembly (22) .
Illustration 12 g01284612
15. Drive spring pin (23) into planetary shaft (25). Remove planetary shaft (25) and planetary
gear assembly (24) .
Illustration 13 g01284616
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8. 16. Remove washers (28) and bearing (27) from planetary gear (26). Remove spring pin (23)
from planetary shaft (25) .
17. Repeat Steps 15 and 16 for the remaining planetary gear assemblies.
Illustration 14 g01284622
18. Remove spacer (30). Use Tooling (B) and a suitable lifting device in order to remove carrier
assembly (29). The weight of carrier assembly (29) is approximately 132 kg (290 lb).
Illustration 15 g01284632
19. Drive spring pin (32) into planetary shaft (33). Remove planetary shaft (33) and planetary
gear assembly (31) .
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9. Illustration 16 g01284637
20. Remove washers (34) and (38), and bearings (35) and (37) from planetary gear (36).
Remove spring pin (32) from planetary shaft (33) .
21. Repeat Steps 19 and 20 for the remaining planetary gear assemblies.
Illustration 17 g01284647
22. Use Tooling (B) and a suitable lifting device in order to remove ring gear (39) from housing
(40). The weight of ring gear (39) is approximately 155 kg (340 lb).
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10. Illustration 18 g01284657
23. Remove O-ring seal (41) from housing (40) .
Illustration 19 g01284704
24. Place suitable cribbing under motor housing (42) in order to support motor housing (42) .
Illustration 20 g01284709
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11. Illustration 21 g00865969
25. Use Tooling (D) in order to remove bolts (43) from coupling gear (44) .
Note: A part of Tooling (D) must be modified. Cut Length (X) on the Hex Bit Socket to a
length of 14.0 mm (0.55 inch).
Illustration 22 g01284713
26. Install Tooling (E) in coupling gear (44), as shown. Tighten Tooling (E) evenly in order to
loosen coupling gear (44). Remove coupling gear (44) from motor housing (42) .
Illustration 23 g01284718
27. Remove shims (45) from motor housing (42) .
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12. Illustration 24 g01284723
28. Remove bolts (46). Use Tooling (C) and a suitable lifting device in order to separate
housing (40) from motor housing (42). Motor housing (42) will rest on the suitable cribbing.
The weight of housing (40) is approximately 250 kg (550 lb).
Illustration 25 g01284734
29. Remove bearing cone (47) from housing (40) .
Illustration 26 g01284738
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13. 30. Use Tooling (C) and a suitable lifting device in order to flip housing (40) on the other side.
The weight of housing (40) is approximately 250 kg (550 lb).
31. Remove Duo-Cone seal (48), and bearing cups (49) and (50) from housing (40) .
Illustration 27 g01284743
32. Remove pins (51) from motor housing (42), if necessary.
33. Remove bearing cone (52) from motor housing (42) .
34. Remove Duo-Cone seal (53) from motor housing (42) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Oct 4 22:26:54 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 385C L MOBILE HYD POWER UNIT M3W
Configuration: 385C L Mobile Hydraulic Power Unit M3W00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
385C Excavator and 385C MHPU Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8620-05 Publication Date -01/02/2012 Date Updated -20/02/2012
i04956682
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
F 205-8241 Installer 1
G 6V-3175 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
1U-9889 Crossblock 1
9S-7338 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
2K-7468 Locknut 1
4K-0684 Locknut 2
6V-2078 Stud 2
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15. 5P-4807 Cap 2
H 5P-3931 Anti-Seize Compound 1
J 9S-3263 Thread Lock Compound 1
K 1U-8846 Gasket Sealant 1
L 200-5937 Lubricant 1
M FT-2770 Leak Testing Tool 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of the seals
are worn or damaged, use new parts for replacement.
1. Reassemble the final drive on Tooling (A) and suitable cribbing.
Illustration 1 g01284743
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(53) must be clean and dry. After installation of Duo-Cone seal (53) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (53) .
2. Use Tooling (F) in order to install Duo-Cone seal (53) .
3. Apply Tooling (H) to the surfaces on motor housing (42) that will contact bearing cone
(52) .
4. Raise the temperature of bearing cone (52) . Use a suitable press in order to install bearing
cone (52) in motor housing (42) .
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16. 5. Apply Tooling (H) to the surfaces that contact pins (51) . Install pins (51) .
Illustration 2 g01284738
6. Apply Tooling (H) to the surfaces that contact bearing cups (49) and (50) on housing (40) .
Install bearing cups (49) and (50) in housing (40) .
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(48) must be clean and dry. After installation of Duo-Cone seal (48) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (48) .
Note: Make sure that the Duo-Cone seals (53) and (48) are not scratched or damaged during
the assembly of housing (40) or during the assembly of motor housing (42) . After
installation of housing (40) on the motor housing (42) , there will be a small gap between
the components. The gap is caused by the Duo-Cone seals. The gap will be eliminated
during installation of the gear.
7. Use Tooling (F) in order to install Duo-Cone seal (48) .
Illustration 3 g01285518
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17. 8. Attach Tooling (C) and a suitable lifting device to housing (40) in order to flip housing (40)
on the other side.
9. Use Tooling (C) and a suitable lifting device in order to install housing (40) on motor
housing (42) . The weight of the housing (40) is approximately 250 kg (550 lb).
Illustration 4 g01285527
10. Install bearing cone (47) .
11. Use the following procedure to determine the bearing preload and the correct number of
shims.
Illustration 5 g01285536
a. Use a depth micrometer in order to measure the step length of coupling gear (44) .
Take measurements at several different locations around gear (44) . Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
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18. Illustration 6 g01285550
Illustration 7 g01285553
b. Use Tooling (G) in order to apply a load of 10700 kPa (1550 psi) to bearing cone (47)
(not shown) and to bearing cone (52) (not shown). The load will seat bearing cone
(47) (not shown) and bearing cone (52) (not shown). A pressure of 10700 kPa (1550
psi) on the electric hydraulic pump of Tooling (G) will result in a pressure of 10000
kg (22050 lb) on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Rotate the housing in order to seat bearing cone (47) (not shown) and bearing
cone (52) (not shown). Reduce the load on the electric hydraulic pump of Tooling (G)
to 4825 kPa (700 psi).
c. Rotate Tooling (G) by 90° and repeat Step 11.b.
d. Maintain the load on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Use a depth micrometer and measure the distance between the top face of
housing (42) and bearing cone (47) . Take this measurement in several locations
around bearing cone (47) . Compute the average of the measured dimensions and
record the number. Call this Dimension (Y) .
e. Determine the correct thickness of the shim pack that will be installed between
bearing cone (47) and coupling gear (44) . The shim pack thickness is equal to
Dimension (Y) minus Dimension (X) . Tolerance for the shim pack is 0.10 mm (0.003
inch).
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19. Illustration 8 g01284718
Illustration 9 g01284709
Note: If two shims are required, install the thinner shim next to coupling gear (44) when
coupling gear (44) is installed.
12. Place shims (45) in the correct position on motor housing (42) . If two shims were required,
put the thinner shim in contact with coupling gear (44) . Make sure that all of the holes in
the components are in alignment with each other. Put coupling gear (44) in the original
position on the motor housing.
13. ApplyTooling (J) on the threads of bolts (43) . Install bolts (43) in order to secure coupling
gear (44) in place. Tighten bolts (43) evenly and tighten bolts (43) in diagonally opposite
pairs. Tighten bolts (43) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
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20. Illustration 10 g01284657
14. Install O-ring seal (41) in main housing (40) .
Illustration 11 g01285592
15. Use Tooling (C) and a suitable lifting device in order to position housing (40) and motor
housing (42) on Tooling (A) . Remove the suitable cribbing. The weight of both housings is
approximately 430 kg (950 lb).
Illustration 12 g01284647
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21. 16. Thoroughly clean the mating surface of housing (40) that contacts ring gear (39) . Apply a
bead of Tooling (K) on the mating surface of ring gear (39) . Use Tooling (B) and a suitable
lifting device in order to position ring gear (39) on housing (40) . Make sure that the
alignment mark on housing (40) and ring gear (39) line up with each other. It may be
necessary to use a soft faced hammer to seat ring gear (39) on housing (40) .
17. Assemble planetary gear assembly (31) , as follows:
Illustration 13 g01284637
Illustration 14 g01284632
a. Apply clean SAE 30 oil on bearings (35) and (37) . Install bearings (35) and (37) in
planetary gear (36) .
b. Install washers (34) and (38) on each side of planetary gear (36) .
c. Install planetary gear assembly (31) and washers (34) and (38) in carrier assembly
(29) .
d. Install planetary shaft (33) in carrier assembly (29) and through planetary gear
assembly (31) . Make sure that the spring pin hole in planetary shaft (33) is in
alignment with the spring pin hole in the carrier.
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22. Illustration 15 g03142259
e. Install spring pin (32) in the carrier and into planetary shaft (32) . Make sure that the
spring pin hole in planetary shaft (32) is in alignment with the spring pin hole in the
carrier.
f. Orient the split in spring pin (32) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (32) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
g. Repeat Steps 17.a through 17.f in order to install the other three planetary gear
assemblies in carrier assembly (29) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 16 g01285680
18. Fasten Tooling (B) and a suitable lifting device to carrier assembly (29) . Put carrier
assembly (29) in position in ring gear (39) . It may be necessary to move carrier assembly
(29) back and forth during installation in order to ensure that all gears engage properly.
19. Install spacer (30) .
20. Assemble planetary gear assembly (24) , as follows:
Illustration 17 g01284616
a. Apply clean SAE 30 oil on bearing (27) . Install bearing (27) in planetary gear (26) .
b. Install washers (28) on each side of planetary gear assembly (24) .
c. Install washers (28) and planetary gear assembly (24) in carrier assembly (19) .
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25. Illustration 18 g01284612
d. Install planetary shaft (25) in carrier assembly (19) and through planetary gear
assembly (24) . Make sure that the spring pin hole in planetary shaft (25) is in
alignment with the spring pin hole in the carrier.
Illustration 19 g03142259
e. Orient the split in spring pin (23) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (23) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
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26. f. Repeat Steps 20.a through 20.e in order to install the other two planetary gear
assemblies in carrier assembly (19) .
Illustration 20 g01284609
21. Install sun gear assembly (22) , spacer (21) , and retaining ring (20) .
Illustration 21 g01284605
22. Use Tooling (B) and a suitable lifting device in order to install carrier assembly (19) . The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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